Ionizer 2 types of sensors are available. Rapid elimination of static electricity by a feedback sensor Continuously emits ions in accordance with the detected polarity of a workpiece. Supply pressure: 0.
Reduction in ion balance adjustment man-hours by using an autobalance sensor Autobalance sensor Measures the ion balance condition. Automatic ion balance adjustment and reduction in ion balance adjustment man-hours by using an autobalance sensor In the pulse DC mode, the ion balance can be automatically adjusted using an autobalance sensor.
Rapid elimination of static electricity by using a feedback sensor Feedback sensor Detects the polarity of a discharged object and measures the charged voltage.
Ion generation frequency: Max 60 Hz • Ions are discharged at high density on to workpieces moving at high speed. Detects the electric potential difference and outputs an analogue voltage. (During sensing DC mode) Outputs measured data at a 1 to 5 V level when a feedback sensor is used. By outputting the data to a PLC, etc., it is possible to control the static electricity.
Dirt-detection on an electrode needle Detects electrode needle dirt upon signal input and provides maintenance output signals, reducing maintenance man-hours.
Application Examples Eliminating static electricity on PET bottles • Trip-resistance during conveying. • Prevents adhesion of dust. Eliminating static electricity on molded mold goods • Improves detachability of mold goods from a die. Eliminating static electricity on film • Prevents adhesion of dust. • Prevents winding failure due to wrinkles, etc. Eliminating static electricity on film molded goods • Prevents attaching to conveyer. • Prevents dispersion of finished goods.
Series IZS31 Technical Data 1 Static electricity Removal Characteristics Note) Static electricity elimination features are based on data from using a charged plate (size: 150 mm x 150 mm, capacitance: 20 pF) as defined in the U.S. ANSI standards (ANSI/ESD, STM3, 1-2000). Use this as a guideline for model selection only because the value varies depending on the material and/or size of the subject.
Series IZS31 Technical Data 2 Static electricity Removal Characteristics Note) Static electricity elimination features are based on data from using a charged plate (size: 150 mm x 150 mm, capacitance: 20 pF) as defined in the U.S. ANSI standards (ANSI/ESD, STM3, 1-2000). Use this as a guideline for model selection only because the value varies depending on the material and/or size of the subject. 1) Static electricity removal range / Ionizer depth direction Air purge: No Air purge: Yes (0.05 MPa to 0.
Series IZS31 Technical Data 3 Static electricity Removal Characteristics Note) Static electricity elimination features are based on data from using a charged plate (size: 150 mm x 150 mm, capacitance: 20 pF) as defined in the U.S. ANSI standards (ANSI/ESD, STM3, 1-2000). Use this as a guideline for model selection only because the value varies depending on the material and/or size of the subject. 4) Flow rate — pressure characteristics IZS31-300 0.
Ionizer Series IZS31 How to Order IZS31 780 Ionizer Made to Order Bar type Refer to the below table.
Ionizer Series IZS31 Accessories Feedback sensor / IZS31-DF Autobalance sensor / IZS31-DG Power supply cable · IZS31-CP (3 m) · IZS31-CPZ (10 m) Electrode cartridge · IZS31-NT (Material: Tungsten) · IZS31-NC (Material: Silicon) · IZS31-NS (Material: Stainless steel) Bracket Note) The model number is for a single bracket.
Series IZS31 Option Electrode cartridge security cover IZS31 E 3 Number of fixed electrode cartridges IZS31-E3 IZS31-E4 IZS31-E5 3 4 5 Number of required security covers Number of required security covers Mounted part of electrode cartridge (n pcs.
Ionizer Series IZS31 Specifications Ionizer model Ion generation method Method of applying voltage Output for emitting electricity Ion balance Note 1) Fluid Air purge Operating pressure Connecting tubing O.D. Power supply voltage Sensing DC mode Current Pulse DC mode consumption DC mode Emission of static electricity is suspended. Input signal Maintenance Static electricity removal is completed.
Series IZS31 Functions 1. Operation mode There are 3 different operation modes (Sensing DC mode / Pulse DC mode / DC mode) for series IZS31, these can be selected based upon the application and operating condition. (1) Sensing DC mode The discharge time is reduced by detecting the workpiece’s charge condition with a feedback sensor which feeds the data back to the ionizer and causes ions with the polarity best suited for static electricity removal to be emitted.
Ionizer Series IZS31 Functions 2. Dirt-detection on an electrode needle When a maintenance start signal is input, the ionizer detects any deterioration that may interfere with the electrode needles’ capability to remove static electricity. If the needles need to be cleaned due to such deterioration, a maintenance display LED comes on and the ionizer outputs a maintenance output signal.
Series IZS31 Determining the Model and Settings 1 / Sensing DC Mode 1. Sensing DC mode (Refer to page 14 when using the ionizer in the pulse DC mode, or refer to page 18 when using it in the DC mode.) 1) Selection of bar length · Select the appropriate length suited for a work size by referring to “Static electricity Removal Characteristics” and “Static electricity Removal Range”, etc. 2) Installation of the ionizer · Install within 200 to 2000 mm.
Ionizer Series IZS31 Determining the Model and Settings 1 / Sensing DC Mode 6) Wiring of power supply cable · Connect the dedicated power supply cable.
Series IZS31 Determining the Model and Settings 1 / Sensing DC Mode 8) LED display POWER LED···Indicates the state of power input and sensor connection. LED name POWER Function MAIN Illuminates when power is supplied (Green). (Blinks when the power supply is irregular.) SNSR Illuminates when the feedback sensor is connected (Green). ION LED···Indicates the workpiece’s state of electrostatic charging. LED name ION Function + Illuminates when the workpiece is positively charged (Orange).
Ionizer Series IZS31 Determining the Model and Settings 1 / Sensing DC Mode 9) Alarm Alarm item Description Corrective actions High voltage irregularity Gives notification of the occurrence of an abnormal current, such as high-voltage leakage. The ionizer stops discharging, turns on the HV ALARM display, and outputs a fault signal. Turn off the power, solve the problem, then turn the power on again. Alternatively, turn the discharge stop signal off, then on.
Series IZS31 Determining the Model and Settings 2 / Pulse DC Mode 2. Pulse DC mode 1) Selection of bar length · Determine the length suited for a work size, referring to the “Static electricity Removal Characteristics” and “Static electricity Removal Range”, etc. 2) Installation of the ionizer · Install the ionizer within 50 to 2000 mm of the object requiring electricity removal. However, install the main unit at a distance from 100 to 2000 mm when using an autobalance sensor.
Ionizer Series IZS31 Determining the Model and Settings 2 / Pulse DC Mode 5) Frequency selection switch setting · Selects ion generation frequency Ion generation frequency Switch setting 1 Hz 0 3 Hz 1 5 Hz 2 10 Hz 3 15 Hz 4 20 Hz 5 30 Hz 6 60 Hz 7 6) Wiring of power supply cable · Connect the dedicated power supply cable.
Series IZS31 Determining the Model and Settings 2 / Pulse DC Mode 8) LED display POWER LED···Indicates the state of power input and sensor connection. LED name POWER Function MAIN Illuminates when power is supplied (Green). (Blinks when the power supply is irregular.) SNSR Illuminates when the feedback sensor is connected (Green). ION LED···Indicates the polarity of ions being emitted and the ion balance. · The state of ion balancing can be checked by reading the LED display.
Ionizer Series IZS31 Determining the Model and Settings 2 / Pulse DC Mode 9) Alarm Alarm item Description Corrective actions High voltage irregularity Gives notification of the occurrence of an abnormal current, such as high-voltage leakage. The ionizer stops discharging, turns on the HV ALARM display, and outputs a fault signal. Turn off the power, solve the problem, then turn the power on again. Alternatively, turn the discharge stop signal off, then on.
Series IZS31 Determining the Model and Settings 3 / DC Mode 3. DC mode 1) Selection of bar length · Determine the length suited for a work size, referring to the “Static electricity Removal Characteristics” and “Static electricity Removal Range”, etc. 2) Installation of the ionizer · Install the ionizer within 50 to 2000 mm of the object requiring electricity removal. Although the main unit can also be used at other distances, it may fail to operate normally depending on the conditions of use.
Ionizer Series IZS31 Determining the Model and Settings 3 / DC Mode 6) LED display POWER LED···Indicates the state of power input and sensor connection. LED name POWER Function MAIN Illuminates when power is supplied (Green). (Blinks when the power supply is irregular.) SNSR Light OFF ION LED···Indicates the polarity of ions being emitted. LED name ION Function + Illuminates that positive ions are being emitted from the ionizer (Orange).
Series IZS31 Connection Circuit of Power Cable NPN specification PNP specification Ionizer Ionizer Brown: DC1 (+) Blue: DC1 (–) Red: DC2 (+) Black: DC2 (–) INPUT +: Input/Output signal power supply Light green: IN1 Red: DC2 (+) Black: DC2 (–) +24 V GND: 24 VDC ±10% +: Ionizer driving power supply GND: 24 VDC ±10% FG Input/Output signal circuit +: Input/Output signal power supply GND: 24 VDC ±10% PLC PLC +24 V Isolation circuit (Photo coupler) GND: 24 VDC ±10% FG Input/Output signal ci
Series IZS31 Ionizer Dimensions Ionizer / IZS31- - 80 x (n-1) 25 70 n (No. of electrode cartridges), L Dimension Bar length (mm) Fitting 300, 380, 620, 780 M-5P-X112 1100, 1260, 1500 KJH04-M5-X34 Note) 1900, 2300 Note) Plug (M-5P-X112) is shipped together. L 14 30 20 14 16 36 Part no.
Series IZS31 Dimensions Feedback sensor / IZS31-DF 60 7.7 7 6 10 50.5 Detection part 14 1 2 61 Head part 2 x ø3.4 2 x ø3.4 Amplifier part 78 ø4.8 8 69 23 87.5 15 25 ø4.8 58 ø10.2 9 13 3500 SMC 1500 16.6 13 ø10.2 8.8 7.8 ø10.2 8.8 0.5 13 11 0.5 3 3. xR 6.5 Autobalance sensor / IZS31-DG 60 7.7 12 71 14 1 5 6 2 x ø6.6 deep counterbored hole, 5.7 deep (height of screw seating surface: 8.8) 13 ø10.2 2 x ø3.4 Head part 0.2 2 x ø3.4 7.8 8.8 ø10.2 14.
Series IZS Made to Order 1 Made to Order For detailed dimensions, specifications and delivery time, please contact SMC. Symbol 25 Bar length (mm) 460, 540 700 860, 940, 1020, 1180, 1340, 1420, 1580, 1660, 1740, 1820, 1980, 2060, 2140, 2220 ∗ For “How to Order”, refer to page 4.
Series IZS Made to Order 2 Made to Order For detailed dimensions, specifications and delivery time, please contact SMC. 3 Symbol X15 Model with 40 mm-pitch electrode cartridges Install the electrode cartridges at a 40 mm-pitch. (Standard pitch: 80 mm). 25 40 x (n-1) 70 Note) The maximum bar length is 1260 mm. The air purge nozzles are arranged at an 80 mm-pitch.
Series IZS31 Safety Instructions These safety instructions are intended to prevent a hazardous situation and/or equipment damage. These instructions indicate the level of potential hazard by a label of “Caution”, “Warning” or “Danger”. To ensure safety, be sure to observe ISO 4414 Note 1), JIS B 8370 Note 2) and other safety practices. Caution : Operator error could result in injury or equipment damage. Warning : Operator error could result in serious injury or loss of life.
IZS31 Specific Product Precautions 1 Series Be sure to read this before handling. Selection Warning Mounting Warning 1. This product is intended to be used with general factory automation (FA) equipment. If considering to use the product for other applications (especially those stipulated in 4 on back page 1), consult with SMC beforehand. 2. Use this product within the specified voltage and temperature range.
IZS31 Specific Product Precautions 2 Series Be sure to read this before handling. Mounting Wiring / Piping Caution Warning 1. Install the ionizer away from a wall as illustrated below. If a wall is located closer than the illustration below, the ions generated will not be able to reach the object which requires static electricity removal and therefore result in a decrease in efficiency. 200 200 150 150 1.
IZS31 Specific Product Precautions 3 Series Be sure to read this before handling. Operating Environment / Storage Environment Warning 1. Observe the operating fluid temperature and ambient temperature range. Fluid and ambient temperature ranges are 0 to 50°C for the ionizer, feedback sensor and autobalance sensor. Do not use the ionizer in locations subject to sudden temperature changes even if the ambient temperature range is within the specified limits, as condensation may result. 2.
Related Products SMC can provide all the equipment required to supply air to the ionizer. Consider the equipment below not only for providing an “opportunity to decrease maintenance” and “preventing damage” but also for an “energy-saving countermeasure”. Recommended pneumatic circuit diagram 1 1 4 2 Air Dryer / Series IDF 3 4 2 5 6 7 Air Filter / Series AF Decreases the dew point of compressed air. Limits moisture generation which can lead to damage.
EUROPEAN SUBSIDIARIES: Austria SMC Pneumatik GmbH (Austria). Girakstrasse 8, A-2100 Korneuburg Phone: +43 2262-62280, Fax: +43 2262-62285 E-mail: office@smc.at http://www.smc.at France SMC Pneumatique, S.A. 1, Boulevard de Strasbourg, Parc Gustave Eiffel Bussy Saint Georges F-77607 Marne La Vallee Cedex 3 Phone: +33 (0)1-6476 1000, Fax: +33 (0)1-6476 1010 E-mail: contact@smc-france.fr http://www.smc-france.
