Vacuum Pad New More shapes and sizes of pads. Applicable for various types of workpieces Compact/Short/Nozzle ø0.8 to ø15 P. 1 to 9 Compact, Space-saving Thin Flat/Flat Mark-free ø4 to ø125 P. 25 to 29 For use where adsorption marks must not be left on workpieces. ø5 to ø30 P. 10 to 12 Sponge ø4 to ø15 P. 30 to 32 For workpieces with bumps For sheets or vinyl Bellows ø2 to ø46 P. 13 to 16 Heavy-duty ø32 to ø340 P.
Vacuum Pad Series ZP2/ZP : Series ZP2 : Series ZP Pad Diameter List Page of Pad type Symbol ZP2 0.8 1.1 2 3 3.5 4 5 6 7 8 9 10 11 13 14 Note) U P. 1 MU P. 2 EU P. 5 AU P. 8 C P. 1 Thin flat (pad) UT P. 1 P. 10 Thin flat with rib CT — Flat Flat with rib B P. 1 J P. 13 MB P. 14 ZJ P. 16 D — Note) Note) 4 x 10 5 x 10 6 x 10 3.5 x 7 4 x 20 5 x 20 6 x 20 4 x 30 5 x 30 6 x 30 8 x 20 8 x 30 Bellows (pad) Deep Nozzle pad AN P. 9 Flat pad MT P. 11 W P.
Pad Diameter List Best Pneumatics 4 ∗ : Refer to SMC website or pages 1117 to 1235 in Best Pneumatics SMC vacuum pad Search No. 4 for details of the ZP series. http://www.smcworld.com Pad diameter 15 16 18 Best Pneumatics Rotary Actuators Vane Style Rack & Pinion Style Air Grippers Auto Switches Parallel Style Angular Style Vacuum Equipment Vacuum Ejector Air Suction Filter Vacuum Pad Related Equipment for Vacuum System Ver.
Series ZP2 Series Variations Pad Variations Adapter type Page Symbol Type U Flat C Flat with rib UT Thin flat ø5, ø6 B Bellows ø6, ø8 P. 1 ø2, ø3.5, ø4 ø5, ø6, ø8 ø10, ø15 P. 2 ø2, ø4, ø6 ø8, ø15 P. 5 ø2, ø3, ø4 ø6, ø8 P. 8 P.
Series Variations Pad Variations Symbol Type MT Thin flat (With groove) Diameter Adapter type Page Flat Pad For adsorption of flexible sheets or film. Deformation of the flat surface during adsorption is reduced. ø10, ø15 ø20, ø25 ø30 P. 11 Single unit With adapter Bellows Pad For use where there is no space for the buffer (spring type). For adsorption of workpieces with inclined surface J ø6, ø9, ø10 ø14, ø15 Bellows (Multistage type) ø16, ø25 ø30 P.
Series ZP2 Series Variations Pad Variations Symbol Type U Flat C B Diameter Adapter type Page Blast-type Pad Blast treatment to create finely uneven surface for adsorption. workpieces can be removed easily. ø4 P. 1 Flat with rib ø6, ø8 P. 1 Bellows ø6, ø8 P. 1 Single unit Single unit Single unit J ø10, ø15 Bellows (Multistage type) ø25, ø30 Series ZP Common adapter P. 13 Single unit MU Flat ø2, ø3.5, ø4 ø5, ø6, ø8 ø10, ø15 P. 2 EU Flat ø2, ø4, ø6 P.
Series Variations Pad Variations Symbol Type Diameter Adapter type Page Oval Pad For workpieces with limitations on the adsorption surface P. 17 Single unit P. 18 With adapter: Vacuum inlet direction Vertical 3.5 x 7 4 x 10 5 x 10 6 x 10 W Oval With buffer: Vacuum inlet direction Vertical P. 19 4 x 20 5 x 20 6 x 20 8 x 20 4 x 30 5 x 30 6 x 30 8 x 30 P. 21 With adapter: Vacuum inlet direction Lateral P.
Series ZP2 Series Variations Pad Variations Symbol Type Diameter Adapter type Page Mark-free Pad For use where adsorption marks must not be left on workpieces. Standard pad U Flat ø4, ø6, ø8 ø10, ø16 ø25, ø32 ø40, ø50 P. 27 Series ZP Common adapter Single unit Clear trace of the pad Mark-free pad Single unit No trace on the object Mark-free NBR pad Stuck fluororesin pad Related Pad H Heavy-duty (Flat with rib) ø40, ø50 ø63, ø80 ø100, ø125 — P.
Series Variations Pad Variations Symbol Type Diameter Page Heavy-duty Ball Joint Pad For adsorption of workpieces with inclined or curved surface P. 37 With adapter: Vacuum inlet direction Vertical P. 38 With adapter: Vacuum inlet direction Lateral H Heavy-duty (Flat with rib) ø40 ø50 ø63 ø80 ø100 ø125 P. 39 With buffer: Vacuum inlet direction Vertical P. 41 With buffer: Vacuum inlet direction Lateral P. 43 With adapter: Vacuum inlet direction Vertical P.
Series ZP Pad Variations Symbol Type H Heavy-duty (Flat with rib) Diameter Adapter type Page Heavy-duty Pad Heavy-duty type (Flat with rib) Ideal for heavy or large workpieces such as CRT and automobile bodies Heavy-duty type (Bellows) • Ideal for workpieces with curved surface • Ideal for heavy or large workpieces P. 49 ø40, ø50 ø63, ø80 ø100, ø125 HB Series ZP Common adapter Heavy-duty (Bellows) P.
Vacuum Equipment Model Selection 1 Features of Vacuum Adsorption 2 Vacuum Pad Selection Front matter 11 Front matter 11 Vacuum Pad Selection Procedures Points for Selecting Vacuum Pads A. Theoretical Lifting Force B. Shear Force and Moment Applied to Vacuum Pad Lifting Force and Vacuum Pad Diameter 1.
Model Selection 1 Features of Vacuum Adsorption Vacuum adsorption system as a method to hold a workpiece has the following features. • Easy construction • Compatible with any place where adsorption is possible. • No need for accurate positioning • Compatible with soft and easily-deformed workpieces However, special care is required in the following conditions. • Workpiece may drop under certain conditions since it is transferred being adsorbed.
Model Selection B. Shear Force and Moment Applied to Vacuum Pad • Vacuum pads are not resistant to shear force (parallel force with adsorption surface) and moment. • Minimise the moment applied to the vacuum pad with the position of the workpiece centre of gravity in mind. • The acceleration rate of the movement must be as small as possible, and make sure to take into consideration the wind pressure and impact.
Model Selection Lifting Force and Vacuum Pad Diameter 1. Theoretical Lifting Force • Set the vacuum pressure below the pressure that has been stabilized after adsorption. • However, when a workpiece is permeable or has a rough surface, note that the vacuum pressure drops since the workpiece takes air in. In such a case, carry out an adsorption test for confirmation. • The vacuum pressure when using an ejector is approximately –60 kPa as a guide.
Model Selection Vacuum Pad Type • Vacuum pads are available in flat, deep, bellows, thin flat, with rib, and oval types, etc. Select the optimal shape in accordance with the workpiece and operating environment. Please contact SMC for shapes not included in this catalogue. Pad Type Pad shape Application To be used when adsorption surface of workpiece is flat and not deformed. Flat Pad shape Ball joint To be used when adsorption surface of workpiece is not horizontal.
Model Selection Rubber Material and Properties General name Physical properties of blended gum Chemical resistance Oil resistance FKM (Fluoro rubber) Urethane rubber Conductive EPR Conductive CR Conductive Conductive NBR (EthyleneCR sponge (Chloroprene silicone silicone (Nitrile propylene (Chloroprene rubber) rubber sponge rubber) rubber) sponge) Best heat resistance, and chemical resistance Well balanced weather resistance, ozone resistance, and chemical resistance Good aging resistance, ozone re
Model Selection Buffer Attachment • Use a buffer when there is a variation in the height of workpieces and fragile workpieces are adsorbed (cushioning is necessary). If it is necessary to further position the pad and the workpiece, use a non-rotating buffer. Unsteady Distance between Pad and Work If the pad and the workpiece cannot be positioned properly, such as when picking a workpiece having an uneven height, use a built-in spring type pad with a buffer.
Model Selection 3 Selection of Vacuum Ejector and Vacuum Switching Valve Calculating Vacuum Ejector and Switching Valve Size with the Formula Average suction flow rate for achieving adsorption response time Q : Average suction flow rate L/min (ANR) V : Piping capacity (L) T1 : Arrival time to stable Pv 63% after adsorption (sec) T2 : Arrival time to stable Pv 95% after adsorption (sec) QL : Leakage volume during work adsorption L/min (ANR) Note 1) V x 60 Q = ——— + QL T1 T2 = 3 x T1 Max.
Model Selection 5 Adsorption Response Time When a vacuum pad is used for the adsorption transfer of a workpiece, the approximate adsorption response time can be obtained (the length of time it takes for the pad’s internal vacuum pressure to reach the pressure that is required for adsorption after the supply valve {vacuum switching valve} has been operated). An approximate adsorption response time can be obtained through formulas and selection graphs.
Model Selection Adsorption Response Time from the Selection Graph 1. Tube Piping Capacity Piping capacity from the ejector and switching valve at vacuum pump to the pad can be found in “8. Data: Piping Capacity by Tube I.D. (Selection Graph (2)).” 2. Obtain the adsorption response times.
Model Selection 6 Precautions on Vacuum Equipment Selection and SMC’s Proposal Safety Measures • Make sure to provide a safe design for a vacuum pressure drop due to a disruption of power supply, or a lack of supply air. Drop prevention measures must be taken in particular when dropping a workpiece presents some degree of danger.
Model Selection Vacuum Ejector Selection and Handling Precautions Ejector Selection Ejector Nozzle Diameter Selection There are 2 types of ejector flow-rate characteristics: the high vacuum type (S type) and the high flow type (L type). During the selection, pay particular attention to the vacuum pressure when adsorbing workpieces that leak.
Model Selection Timing for Vacuum Generation and Suction Verification A. Timing for Vacuum Generation The time for opening/closing the valve will be counted if a vacuum is generated after the adsorption pad descends to adsorb a workpiece. Also, there is a timing delay risk for the generating vacuum since the operational pattern for the verification switch, which is used for detecting the descending vacuum pad, is not even.
Model Selection Dust Handling of Vacuum Equipment • When the vacuum equipment is used, not only the workpiece, but also dust in the surrounding environment is taken in the equipment. Preventing the intrusion of dust is required more than for any other pneumatic equipment. Some of SMC’s vacuum equipment comes with a filter, but when there is a large amount of dust, an additional filter must be installed.
Model Selection 7 Vacuum Equipment Selection Example Transfer of Semiconductor Chips Selection conditions: (1) Workpiece: Semiconductor chips Dimensions: 8 mm x 8 mm x 1 mm, Weight: 1 g (2) Vacuum piping length: 1 m (3) Adsorption response time: 300 msec or less 1. Vacuum Pad Selection (1) Based on the workpiece size, the pad diameter is 4 mm (1 pc.). (2) Using the formula on the front matter 13, confirm the lifting force. W = P x S x 0.1 x 1/t 0.0098 = P x 0.13 x 0.1 x 1/4 P = 3.0 kPa W = 1 g = 0.
Model Selection 8 Data Selection Graph Piping capacity V (L) Selection Graph (2) Piping Capacity by Tube I.D. . .D eI b Tu Tube length L (m) How to read the graph Example: For obtaining the capacity of tube I.D. ø5 and 1 meter length By extending leftward from the point at which the 1 meter tube length on the horizontal axis intersects the line for a tube I.D. ø5, the piping capacity approximately equivalent to 0.02 L can be obtained on the vertical axis. Piping capacity ≈ 0.
Model Selection Glossary of Terms Terms (Max.) suction flow rate Description Volume of air taken in by the ejector. The maximum value is the volume of air taken in without having anything connected to the vacuum port.
Model Selection Countermeasures for Vacuum Adsorption System Problems (Troubleshooting) Condition & Description of improvement Initial adsorption problem (During trial operation) Late vacuum achieving time (Shortening of response time) Front matter 27 Contributing factor Countermeasure Adsorption area is small. (Lifting force is lower than the workpiece mass.) Reconfirm the relationship between workpiece mass and lifting force. • Use a vacuum pad with a large adsorption area.
Model Selection Condition & Description of improvement Contributing factor Countermeasure Fluctuation in supply pressure Reconsider compressed air circuit (line). (Addition of a tank, etc.) Vacuum pressure may fluctuate under certain conditions due to ejector characteristics. Lower or raise supply pressure a little at a time, and use in a supply pressure range where vacuum pressure does not fluctuate.
Model Selection Non-conformance Examples No problem occurred during the test, but adsorption becomes unstable after starting operation. [Possible causes] • Setting of the vacuum switch is not appropriate. Supply pressure is unstable. Vacuum pressure does not reach the set pressure. • There is leakage between the workpiece and the vacuum pad.
Model Selection When mounted with the nut, sometimes the buffer operation is not smooth, or the buffer does not slide. [Possible causes] • The tightening torque of the nut for mounting the buffer is too high. • Particles stuck to the sliding surface, or it is scratched. • Lateral load applied to the piston rod, causing eccentric wearing. [Remedy] Tighten the nut to the recommended tightening torque. The nut may become loose depending on the operating conditions and environment.
Symbol/Type Compact Pad U: Flat C: Flat with rib UT: Thin flat B: Bellows ø3, ø4, ø5, ø6, ø7, ø8 Pad diameter 7 types of ø3 to ø8 are added. Applicable for the ZP series adapter How to Order ZP2 03 U N Pad unit Pad diameter Symbol Pad diameter ø3 03 ø4 B04 ø5 05 ø6 06 ø6 B06 ø7 07 ø8 B08 Pad material Blast type — Symbol Material NBR N Silicone rubber S Urethane rubber U FKM F Conductive NBR GN GS Conductive silicone rubber — — — ∗ Blast type: Workpieces can be removed easily.
Symbol/Type Short-type Pad Pad diameter MU: Flat ø2, ø3.5, ø4, ø5, ø6, ø8, ø10, ø15 Space-saving in the height direction How to Order Pad unit ZP2 B02 MU N Pad diameter Symbol Pad diameter ø2 B02 B035 ø3.5 ø4 B04 ø5 B05 ø6 B06 ø8 B08 ø10 B10 ø15 B15 Pad material Blast type Pad type Symbol MU Type Flat Symbol Material NBR N Silicone rubber S Urethane rubber U FKM F Conductive NBR GN GS Conductive silicone rubber ∗ Blast type: workpieces can be removed easily.
Series ZP2 How to Order ZP2 T B02 MU N With adapter A3 Vacuum inlet direction Mounting Symbol Direction T Vertical Pad diameter (Symbol) B02 B035 B04 B05 B06 B08 B10 B15 Thread size — — — — A3 (M3 x 0.5 Male thread) — — — — H5 (M5 x 0.8 Male thread) — — — B5 (M5 x 0.8 Female thread) — Pad diameter Symbol Pad diameter ø2 B02 B035 ø3.5 ø4 B04 ø5 B05 ø6 B06 ø8 B08 ø10 B10 ø15 B15 Blast type Replacement Part No.
Short-type Pad Series ZP2 Dimensions: With Adapter ZP2-TB10MU -H5 ZP2-TB15MU -H5 M5 x 0.8 M5 x 0.8 ø1.5 1.5 ø8 Width across flat 1.5 (Hexagon) 8 Width across flat 1.5 (Hexagon) (13) 1.5 ø8 1.2 2 7 (12) 3.5 3.5 ø1.5 ø10 ø10.6 ø15.6 ZP2-TB06MU -B5 ZP2-TB08MU -B5 8 8 ø6 ø8 ø6.7 ø8.8 ZP2-TB10MU -B5 ZP2-TB15MU -B5 M5 x 0.8 5.5 Width across flat 8 (Hexagon) M5 x 0.8 ø2 1.2 2 7 8 (15) (16) 8 8 5.5 Width across flat 8 (Hexagon) ø2 1.2 ø2 0.8 7 6.5 (15) (14.
Symbol/Type Short-type Pad Pad diameter EU: Flat ø2, ø4, ø6, ø8, ø15 Space-saving in the height direction How to Order Pad unit ZP2 B02 EU N Pad diameter Symbol Pad diameter ø2 B02 ø4 B04 ø6 B06 ø8 08 ø15 15 Pad material Blast type Symbol Material NBR N Silicone rubber S Urethane rubber U FKM F Conductive NBR GN GS Conductive silicone rubber — — ∗ Blast type: Workpieces can be removed easily. Pad type Symbol EU Type Flat Dimensions: Pad Unit ZP2-B02EU ZP2-B04EU ø7 ø2.6 ø2.
Short-type Pad Series ZP2 How to Order With adapter ZP2 T B02 EU N Vacuum inlet direction A5 Mounting Symbol Direction T Vertical Symbol Thread size M5 x 0.8 A5 M5 x 0.8 H5 Adapter type Hexagon O.D. Hexagon socket head Pad diameter Symbol Pad diameter ø2 B02 ø4 B04 ø6 B06 ø8 08 ø15 15 Replacement Part No.
ZP2 Series M5 x 0.8 ø7 Width across flat 1.5 (Hexagon) 1.5 3.5 M5 x 0.8 (9) ZP2-TB04EU -H5 1.5 3.5 ZP2-TB02EU -H5 ø7 Width across flat 1.5 (Hexagon) ø1.2 0.5 0.5 4 4 (9) Dimensions: With Adapter ø1.5 ø2 ø4 ø2.6 ø4.8 ZP2-TB06EU -H5 ZP2-T08EU -H5 M5 x 0.8 ø9 ø6.7 ZP2-T15EU -H5 M5 x 0.8 1.5 3.5 ø7 Width across flat 1.5 (Hexagon) 7 1.5 5 (10) ø1.5 ø15.7 1.5 3.5 ø8 ø6 ø15 0.5 Width across flat 1.5 (Hexagon) ø1.5 0.5 ø1.5 ø7 4 Width across flat 1.
Symbol/Type Short-type Pad Pad diameter AU: Flat ø2, ø3, ø4, ø6, ø8 Space-saving in the height direction How to Order ZP2 02 AU N Pad unit Pad diameter Symbol Pad diameter ø2 02 ø3 03 ø4 04 ø6 06 ø8 B08 Pad material Symbol Blast type — — — — Material NBR N Silicone rubber S Urethane rubber U FKM F Conductive NBR GN GS Conductive silicone rubber ∗ Blast type: Workpieces can be removed easily. Pad type Symbol AU Type Flat Dimensions: Pad Unit ZP2-02AU ZP2-03AU ø4 ø4 ø4 ø2 2.
Symbol/Type Nozzle Pad Pad diameter AN: Nozzle ø0.8, ø1.1 For adsorption of small pieces (such as IC chips) How to Order Pad unit ZP2 08 AN N Pad material Pad diameter Symbol Symbol Pad diameter ø0.8 08 ø1.
Symbol/Type Thin Flat Pad Pad diameter UT: Thin flat (Skirt) ø5, ø6, ø11, ø14, ø18, ø20 For adsorption of soft workpieces such as thin sheets or vinyl. Wrinkling or deformation during adsorption is reduced.
Symbol/Type Flat Pad Pad diameter MT: Thin flat (with groove) ø10, ø15, ø20, ø25, ø30 Adsorption surface with groove How to Order Pad unit ZP2 B10 MT N Pad material Pad diameter (0.3) Symbol Pad diameter ø10 B10 ø15 B15 ø20 B20 ø25 B25 ø30 B30 Symbol Blast type Material NBR N Silicone rubber S FKM F Conductive NBR GN GS Conductive silicone rubber ∗ Blast type: Workpieces can be removed easily.
Flat Pad Series ZP2 How to Order With adapter ZP2 T B10 MT N H5 Vacuum inlet direction Mounting Symbol Direction T Vertical Pad diameter (Symbol) B10 B15 B20 B25 B30 Thread size (Symbol) H5 (M5 x 0.8 Male thread) — — — B5 (M5 x 0.8 Female thread) Pad diameter Symbol Pad diameter ø10 B10 ø15 B15 ø20 B20 ø25 B25 ø30 B30 Blast type Pad type Symbol Type MT Thin flat (With groove) ∗ Blast type: Workpieces can be removed easily. Replacement Part No.
Symbol/Type Bellows Pad J: Bellows (Multistage type) ø6, ø9, ø10, ø14, ø15, ø16, ø25, ø30 Pad diameter For use where there is no space for the buffer (spring type) Workpieces with inclined adsorption surface Applicable for the ZP series adapter How to Order ZP2 06 J N Pad unit Pad diameter Symbol Pad diameter ø6 06 ø9 09 ø10 B10 ø14 14 ø15 B15 ø16 16 ø25 B25 ø30 B30 X19 Pad material Blast type — — Symbol Material NBR N Silicone rubber S Urethane rubber U FKM F Conductive NBR GN GS Conducti
Symbol/Type Bellows Pad Pad diameter MB: Bellows ø4, ø6, ø8, ø10, ø15, ø20 For use where there is no space for the buffer (spring type) Workpieces with inclined adsorption surface How to Order ZP2 B04 MB N Pad unit Pad material Pad diameter Symbol Pad diameter ø4 B04 ø6 B06 ø8 B08 ø10 B10 ø15 B15 ø20 B20 Blast type Symbol Pad type Symbol MB Material NBR N Silicone rubber S Urethane rubber U FKM F Conductive NBR GN GS Conductive silicone rubber Type Bellows ∗ Blast type: Work
Series ZP2 How to Order With adapter ZP2 T B04 MB N A3 Vacuum inlet direction Mounting Symbol Direction T Vertical Pad diameter (Symbol) B04 B06 B08 B10 B15 B20 Thread size (Symbol) — — — — — A3 (M3 x 0.5 Male thread) — H5 (M5 x 0.8 Male thread) — — — B5 (M5 x 0.8 Female thread) — Pad diameter Symbol Pad diameter ø4 B04 ø6 B06 ø8 B08 ø10 B10 ø15 B15 ø20 B20 Blast type Pad material Replacement Part No.
Symbol/Type Bellows Pad Pad diameter ZJ: Bellows ø2, ø4, ø5, ø6, ø40, ø46 For use where there is no space for the buffer (spring type) Workpieces with inclined adsorption surface How to Order Pad unit ZP2 02 ZJ N Pad material Pad diameter Symbol Symbol Pad diameter ø2 02 ø4 04 ø5 05 ø6 06 ø40 40 ø46 46 Material NBR N Silicone rubber S Urethane rubber U FKM F Conductive NBR GN GS Conductive silicone rubber Pad type Symbol ZJ Type Bellows Dimensions: Pad Unit ZP2-02ZJ ZP2-04ZJ ZP2-05ZJ
Symbol/Type Oval Pad W: Oval 3.5 x 7 to 8 x 30 Pad size For workpieces with limitations on the adsorption surface How to Order ZP2 3507 W N Pad unit Pad material Pad size Symbol 3507 4010 5010 6010 4020 5020 Size 3.
Series Oval Pad: With Adapter (Vacuum Inlet Direction: Vertical) ZP2 How to Order With adapter ZP2 T 3507 W N B5 Vacuum inlet direction Symbol Size 3.5 x 7 4 x 10 5 x 10 6 x 10 4 x 20 5 x 20 Symbol Pad material Material NBR N Silicone rubber S Urethane rubber U FKM F Conductive NBR GN GS Conductive silicone rubber Pad type Symbol W Pad unit part no.
Series ZP2 How to Order With buffer ZP2 T 3507 W N K 10 B5 Vacuum inlet ( ) Vacuum inlet direction Symbol Direction T Vertical Buffer stroke ( ) Symbol Pad size Symbol Size 3.5 x 7 4 x 10 5 x 10 6 x 10 4 x 20 5 x 20 3507 4010 5010 6010 4020 5020 Symbol Size 6 x 20 8 x 20 4 x 30 5 x 30 6 x 30 8 x 30 6020 8020 4030 5030 6030 8030 Type Oval W Material NBR N Silicone rubber S Urethane rubber U FKM F GN Conductive NBR GS Conductive silicone rubber Applicable tube O.D. M5 x 0.
Series Oval Pad: With Buffer (Vacuum Inlet Direction: Vertical) ZP2 Dimensions: With Buffer W K - 04 06 20 W K -04 06 C a ZP2-T A a A ZP2-T b B M5 x 0.8 Width across flat 14 (Hexagon) M10 x 1 D D 3 M10 x 1 3 (F) E E (F) M5 x 0.8 3 13 Width across flat 14 (Hexagon) Width across flat 8 (Hexagon) 3 13 Width across flat 8 (Hexagon) øH Width across flat J (Hexagon) (G) (G) 21 øH Width across flat J (Hexagon) C 20 M5 x 0.8 Y Y 8 8 6 6 M5 x 0.
ZP2 Series Male thread mounting Female thread mounting How to Order ZP2 R 3507 W N Without buffer 04 A5 Mounting Vacuum inlet direction Symbol Direction R Lateral Pad material ( ) Symbol Size 3.5 x 7 4 x 10 5 x 10 6 x 10 4 x 20 5 x 20 6 x 20 8 x 20 4 x 30 5 x 30 6 x 30 8 x 30 3507 4010 5010 6010 4020 5020 6020 8020 4030 5030 6030 8030 Pad type Symbol Type Oval W Thread size A5 M5 x 0.8 (Male thread) B5 M5 x 0.
Series Oval Pad: Without Buffer (Vacuum Inlet Direction: Lateral) ZP2 Dimensions: Without Buffer W - 04 06 -B5 20 W - 04 06 -B5 C a ZP2-R A a A ZP2-R C b B 21 M5 x 0.8 Q 5 øS R M5 x 0.8 Y Y 8 M5 x 0.8 6 (39) øS 14.9 6 P 31 5 31 M5 x 0.8 Q P R 8 (39) Width across flat 10 (Hexagon) 14.9 Width across flat 10 (Hexagon) 20 Dimensions Dimensions a A b B 3.5 4 5 6 4.
ZP2 Series How to Order Vacuum inlet ( ) ZP2 R 3507 W N K 10 04 With buffer Symbol Applicable tube O.D. ø4 04 ø6 06 Vacuum inlet direction Symbol Direction R Lateral Buffer stroke ( Pad size Symbol 3507 4010 5010 6010 4020 5020 Size 3.5 x 7 4 x 10 5 x 10 6 x 10 4 x 20 5 x 20 Symbol 6020 8020 4030 5030 6030 8030 Symbol W Symbol Specification K Non-rotating Type Oval Replacement Part No.
Symbol/Type Pad with Ball Spline Buffer Pad diameter U: Flat ø2, ø4, ø6, ø8 Ball spline guide is used to the buffer.
Mark-free Pad Series Minimises the transfer of rubber constituents to the workpiece. Standard silicone rubber Pad Analysis equipment: Scanning probe microscope Measurement conditions: Measurement mode Atomic force microscope DFM mode Sample conditions: Press the vacuum pad to the Si board for 1 hour. Si board Enlarged 5 m view Monitoring location: Monitored at a randomly selected location where adsorption marks were likely due to contact between the vacuum pad and Si board.
Series Material of the adsorption part (Part in contact with the workpiece) Pad type Mark-free Pad Series 1 2 Mark-free NBR pad Adsorption mark ∗1 Condition ∗2 (Initial value) Visual checking Vapour method ∗3 ZP2 ∗5 Operating temperature range (C) Mark-free NBR (Specially treated ∗4) 5 to 40 NBR + Stuck fluororesin 5 to 60 Stuck fluororesin pad Static friction ratio 0.6 0.2 Fluororubber + Stuck fluororesin 5 to 100 PEEK 3 Resin attachment 5 to 40 0.
Symbol/Type Mark-free Pad U: Flat ø4, ø6, ø8, ø10, ø16, ø25, ø32, ø40, ø50 Pad diameter Pad which reduces the adsorption marks left on the workpiece by rubber. The pad is made from mark-free NBR, and the NBR is then specially treated to minimise the transfer of rubber constituents to the workpiece.
Symbol/Type Mark-free Pad Pad diameter H: Heavy-duty (Flat with rib) ø40, ø50, ø63, ø80, ø100, ø125 Pad which reduces the adsorption marks left on the workpiece by rubber. The pad is made from mark-free NBR, and the NBR is then specially treated to minimise the transfer of rubber constituents to the workpiece. Prevents rubber constituents of the pad from transferring by baking the fluororesin sheet to the adsorption surface.
Resin Attachment Pad diameter ø6, ø8, ø10, ø13, ø16, ø20, ø25, ø32 No adsorption marks (rubber constituents) are left on the workpiece. How to Order ZP2 06 K P Avoids direct contact between the workpiece and the rubber by installing a PEEK attachment to the bellows pad to prevent the transfer of rubber constituents. Pad diameter Prevents sticking of the pad (rubber) and the workpiece.
Symbol/Type Sponge Pad Pad diameter S: Sponge ø4, ø6, ø8, ø10, ø15 For adsorption of workpieces with bumps How to Order ZP2 06 S GS Pad unit Pad O.D. Symbol Pad diameter ø4 04 ø6 06 ø8 08 ø10 10 ø15 15 Pad material Symbol Material GS Conductive silicone Conductive CR GC Pad type Symbol S Type Sponge Dimensions: Pad Unit ZP2-08S 5 5 ZP2-06S 5 ZP2-04S ø1.
Series ZP2 How to Order With adapter ZP2 T 06 S GS A3 Vacuum inlet direction Mounting Symbol Direction T Vertical Symbol A3 A5 B3 B5 Pad O.D. Symbol Pad diameter ø4 04 ø6 06 ø8 08 ø10 10 ø15 15 Applicable pad O.D. symbol 04 06 08 10 15 M3 x 0.5 (Male thread) — — — — — M5 x 0.8 (Male thread) M3 x 0.5 (Female thread) — — — — M5 x 0.8 (Female thread) — Thread size Pad material Symbol Material GS Conductive silicone Conductive CR GC Replacement Part No.
Sponge Pad ZP2 Series Dimensions: With Adapter ZP2-T10S -A5 Width across flat 10 (Hexagon) ZP2-T15S -A5 M5 x 0.8 3.5 5 (12) 3.5 3.5 3.5 ø2.5 ø2.5 ø6 ø10 ø10 ø15 ZP2-T08S -B5 ZP2-T06S -B5 M3 x 0.5 Width across flat 7 (Hexagon) Width across flat 8 (Hexagon) M5 x 0.8 7 4 (12) 1 ø0.8 ø1.5 1 5 5 1 5 (12) (10.5) 7 5.5 3.5 M5 x 0.8 4 ZP2-T04S -B3 Width across flat 5 (Hexagon) 1 1 5 (12) M5 x 0.8 Width across flat 15 (Hexagon) ø1.5 ø4 ø2.
Symbol/Type Heavy-duty Pad Pad diameter H: Heavy-duty (Flat with rib) HT: Heavy-duty (Thin flat with rib) ø32, ø150, ø250, ø300, ø340 Reinforced pad to prevent deformation when transferring heavy or large workpieces How to Order ZP2 32 H N Pad unit Pad diameter Pad material Symbol Pad diameter ø32 32 ø150 150 ø250 250 ø300 300 ø340 340 Symbol Material NBR Silicone rubber FKM CR Note) Silicone rubber is only applicable to the ø32 pad.
Heavy-duty Pad Series ZP2 Dimensions ZP2-150HT ZP2-250HT 40 4 x1 88 4 x9 4 4 16 x x 10 4 ø150 4 x M8 x 1.
Symbol/Type Heavy-duty Pad Pad diameter HB: Heavy-duty (Bellows) ø32, ø150 For heavy or large workpieces How to Order Pad unit ZP2 32 HB N Pad diameter Pad material Symbol Pad diameter ø32 32 ø150 150 Symbol Material NBR Silicone rubber FKM CR Note) Silicone rubber is only applicable to the ø32 pad. N S F C Pad type Symbol HB Type Heavy-duty (Bellows) Dimensions: Pad Unit ZP2-32HB ZP2-150HB ø109 4 x ø14 4 x ø9 ø26 9 3 x ø5 13 18.
Symbol/Type Heavy-duty Pad Pad size HW: Heavy-duty (Oval) 30 x 50 쐽For heavy or large workpieces How to Order ZP2 3050 HW N Pad unit Pad size Symbol 3050 Pad material Symbol Pad size 30 x 50 N S F C Material NBR Silicone rubber FKM CR Pad type Symbol Type HW Heavy-duty (Oval) Dimensions: Pad Unit ZP2-3050HW쏔 6.5 30 3x 3x 4 50 53 3.
Symbol/Type Heavy-duty Ball Joint Pad Pad diameter H: Heavy-duty (Flat with rib) ø40, ø50, ø63, ø80, ø100, ø125 For adsorption of workpieces with inclined surface How to Order With adapter ZP2 T F 40 H N Vacuum inlet direction Symbol Direction T Vertical Vacuum inlet direction Vertical Specification (mechanism) Model ZP2-TF40H ZP2-TF50H ZP2-TF63H ZP2-TF80H ZP2-TF100H ZP2-TF125H Adapter assembly part no.
Heavy-duty Ball Joint Pad Series ZP2 How to Order ZP2 X F 40 H N With adapter Vacuum inlet direction Pad material ( ) Symbol Direction X Lateral Symbol N S U F E Specification (mechanism) Symbol Specification Ball joint F Pad diameter Symbol Pad diameter ø40 40 ø50 50 ø63 63 ø80 80 ø100 100 ø125 125 Material NBR Silicone rubber Urethane rubber FKM EPR Vacuum inlet direction Lateral Replacement Part No.
Series ZP2 How to Order With buffer ZP2 T F 40 H N JB 25 Buffer stroke ( ) Vacuum inlet direction Symbol Direction T Vertical Symbol Specification Ball joint F ZP63H ZP80H — ZP100H ZP125H Buffer specification Pad diameter Symbol Symbol Pad diameter ø40 40 ø50 50 ø63 63 ø80 80 ø100 100 ø125 125 JB JF Pad type H ZP40H ZP50H 25 50 75 100 Specification (mechanism) Symbol Applicable pad Stroke Type Heavy-duty (Flat with rib) Specification Rotating With bushing Mater
Heavy-duty Ball Joint Pad Series ZP2 Dimensions: With Buffer JB ZP2-TF 40 50 H JF Rc1/8 Width across flat 27 (Hexagon) Bushing 9 9 35 20.5 Width across flat 14 (Hexagon) 21.5 14.5 11.5 18.8 ø30 30° ø2 Dimensions A Model 3 D Width across flat 13 (Hexagon) 42.5 (E) M18 x 1.
Series ZP2 How to Order With buffer ZP2 X F 40 H N JB 25 Vacuum inlet direction Buffer stroke ( ) Symbol Direction X Lateral Stroke Symbol Specification Ball joint F ZP63H ZP80H — ZP100H ZP125H Buffer specification Pad diameter Symbol Symbol Pad diameter ø40 40 ø50 50 ø63 63 ø80 80 ø100 100 ø125 125 JB JF Pad type H 25 50 75 100 Specification (mechanism) Symbol ZP40H ZP50H Applicable pad Type Heavy-duty (Flat with rib) Specification Rotating With bushing Mate
Heavy-duty Ball Joint Pad Series ZP2 Dimensions: With Buffer JB ZP2-XF 40 50 H JF Width across flat 27 (Hexagon) Bushing 9 9 35 16 Width across flat 14 (Hexagon) D (E) M18 x 1.5 Width across flat 13 (Hexagon) 18.8 14.
Symbol/Type Heavy-duty Ball Joint Pad HB: Heavy-duty (Bellows) ø40, ø50, ø63, ø80, ø100, ø125 Pad diameter For adsorption of workpieces with inclined or curved surface How to Order With adapter ZP2 T F 40 HB N Vacuum inlet direction Symbol Direction T Vertical Specification (mechanism) Model ZP2-TF40HB ZP2-TF50HB ZP2-TF63HB ZP2-TF80HB ZP2-TF100HB ZP2-TF125HB Vacuum inlet direction Vertical Symbol Specification Ball joint F Replacement Part No. Pad unit part no. Adapter assembly part no.
Heavy-duty Ball Joint Pad Series ZP2 How to Order With adapter ZP2 X F 40 HB N Vacuum inlet direction Pad material ( ) Symbol Direction X Lateral Symbol N S U F E Specification (mechanism) Symbol Specification Ball joint F Pad diameter Symbol Pad diameter ø40 40 ø50 50 ø63 63 ø80 80 ø100 100 ø125 125 Material NBR Silicone rubber Urethane rubber FKM EPR Vacuum inlet direction Lateral Replacement Part No. Model Pad type Symbol Pad unit part no.
Series ZP2 How to Order With buffer ZP2 T F 40 HB N JB 25 Buffer stroke ( ) Vacuum inlet direction Symbol Direction T Vertical Stroke 25 50 75 100 Specification (mechanism) Symbol Specification Ball joint F ZP63HB ZP100HB ZP80HB ZP125HB — Buffer specification Pad diameter Symbol Symbol Pad diameter ø40 40 ø50 50 ø63 63 ø80 80 ø100 100 ø125 125 JB JF Pad type Symbol Applicable ZP40HB pad ZP50HB Type HB Heavy-duty (Bellows) Specification Rotating With bushing Materi
Heavy-duty Ball Joint Pad Series ZP2 Dimensions: With Buffer JB ZP2-TF 40 50 HB JF Rc1/8 Width across flat 27 (Hexagon) Bushing 9 9 35 20.5 Width across flat 14 (Hexagon) G 21.5 42.5 (H) M18 x 1.5 Width across flat 13 (Hexagon) Y F X ø30 14.
Series ZP2 How to Order With buffer ZP2 X F 40 HB N JB 25 Buffer stroke ( ) Vacuum inlet direction Symbol Direction X Lateral Stroke 25 50 75 100 Specification (mechanism) Symbol Specification Ball joint F ZP63HB ZP100HB ZP80HB ZP125HB — Buffer specification Pad diameter Symbol Symbol Pad diameter ø40 40 ø50 50 ø63 63 ø80 80 ø100 100 ø125 125 JB JF Pad type Symbol Applicable ZP40HB pad ZP50HB Type HB Heavy-duty (Bellows) Specification Rotating With bushing Materia
Heavy-duty Ball Joint Pad Series ZP2 Dimensions: With Buffer JB ZP2-XF 40 50 HB JF Width across flat 27 (Hexagon) Bushing 9 9 35 16 Width across flat 14 (Hexagon) G 21.5 32 Width across flat 13 (Hexagon) M5 x 0.8 X ø30 Y F 50.5 (H) M18 x 1.5 14.5 30° 3 x M3 x 10 ø2 Dimensions A Model ø18 ZP2-XF40HB (JB/JF)25 ZP2-XF40HB (JB/JF)50 ZP2-XF40HB (JB/JF)75 ZP2-XF50HB (JB/JF)25 ZP2-XF50HB (JB/JF)50 ZP2-XF50HB (JB/JF)75 øD øA øB øE B D E 40 42 28 43 50 52 36 54 F G 40 20.
Symbol/Type Heavy-duty Pad H: Heavy-duty (Flat with rib) HB: Heavy-duty (Bellows) ø40, ø50, ø63, ø80, ø100, ø125 Pad diameter Reinforced pad prevents deformation when transferring heavy or large workpieces.
Heavy-duty Pad Series ZP How to Order With adapter A14 ZPT 40 H N Pad diameter Vacuum inlet direction Vertical Symbol Pad diameter ø40 40 ø50 50 ø63 63 ø80 80 ø100 100 ø125 125 Mounting thread size (Vacuum inlet) M14 x 1 Male thread Pad type ( ) Symbol M16 x 1.
Series ZP Dimensions: With Adapter ZPT 40 50HB -A14 (Male thread) ZPT 63 80HB -A16 (Male thread) ZPT 100 125 HB -A16 (Male thread) M16 x 1.5 Width across flat 22 (Hexagon) ø28 Width across flat 24 (Hexagon) ø45 4 x M4 x 8 25 ø70 Y Y E E Y F E F G F ø3 ø8 Model ZPT40HB -A14 ZPT50HB -A14 ø8 ø18 ø34 ø40 øC øC øC øA øA øA øB øB øB øD øD øD Dimensions Dimensions A B C D 40 50 41 52 28 36 43 54 Model E F G Y 62 13 ZPT40HB -A14 20.5 32 35.5 65.5 16.
Series Heavy-duty Pad ZP Dimensions: With Adapter ZPT 100 125 H -B (Female thread) ZPT 40 50 H -B (Female thread) Width across flat 24 G ø28 10 3 x M3 x 8 Y E F 40 ø6 C Width across flat 60 ø18 ø70 øC 4 x M5 x 10 øA øB øD ø10 øA øB Dimensions Dimensions Model ZPT100H -B12 ZPT100H -B16 ZPT125H -B12 ZPT125H -B16 A B C 100 100 125 125 103 103 128 128 M12 x 1.75 M16 x 1.5 M12 x 1.75 M16 x 1.
Series ZP How to Order ZPX 40 H N Without buffer B01 B8 Pad diameter Symbol Pad diameter ø40 40 ø50 50 ø63 63 ø80 80 ø100 100 ø125 125 Pad type ( ) Symbol H HB Vacuum inlet thread size Type Heavy-duty (Flat with rib) Heavy-duty (Bellows) Symbol Thread size Rc1/8 B01 NPT1/8 N01 T01 NPTF1/8 Pad material ( ) Symbol N S U F E Material NBR Silicone rubber Urethane rubber FKM EPR Vacuum inlet direction Lateral Mounting thread size Pad diameter Symbol Thread size B8 B10 B12 ø40, ø50 ø63, ø80 ø100
Series Heavy-duty Pad ZP Dimensions: Without Buffer B8 ZPX 40 50 HB - 01 - B10 B10 ZPX 63 80 HB - 01 - B12 B10 ZPX 100 125 HB - 01 - B12 1/8 (Rc, NPT, NPTF) 1/8 (Rc, NPT, NPTF) I Width across flat 21 (Hexagon) 11 Width across flat 21 (Hexagon) Width across flat 21 (Hexagon) 4 x M5 x 10 11 I 11 1/8 (Rc, NPT, NPTF) I ø70 H ø45 4 x M4 x 8 G H ø28 F E Y Y E F E Y F G G H 3 x M3 x 8 ø4 ø3 Dimensions Model ZPX40HB ZPX40HB ZPX50HB ZPX50HB - Model ZPX40HB ZPX40HB ZPX50HB ZPX5
Series ZP How to Order ZPT 40 H N J 25 B01 With buffer A18 Pad diameter Mounting thread size Pad type ( ) Symbol Pad diameter ø40 40 ø50 50 ø63 63 ø80 80 ø100 100 ø125 125 Symbol H HB Symbol Type Heavy-duty (Flat with rib) Heavy-duty (Bellows) A18 A22 Vacuum inlet thread size N S U F E Material NBR Silicone rubber Urethane rubber FKM EPR Buffer body material ( ) Symbol J JB JF Material Aluminum alloy Brass + With bushing Steel + With bushing ø40 25 50 75 100 — ø50 ø63
Heavy-duty Pad Series ZP Dimensions: With Buffer ZPT 100 125 HB - 01 -A22 24 ZPT 63 80 HB - 01 -A18 50 (H) 20.5 9 9 9 9 Width across flat 27 (Hexagon) 35 20.
Series ZP How to Order ZPX 40 H N J 25 B01 With buffer A18 Pad diameter Mounting thread size Pad type ( ) Symbol Pad diameter ø40 40 ø50 50 ø63 63 ø80 80 ø100 100 ø125 125 Symbol H HB Symbol Type Heavy-duty (Flat with rib) Heavy-duty (Bellows) Vacuum inlet thread size N S U F E Material NBR Silicone rubber Urethane rubber FKM EPR Buffer body material ( ) Symbol J JB JF Material Aluminum alloy Brass + With bushing Steel + With bushing ø40 ø50 25 50 75 100 — — ø63 ZPX40∗
Heavy-duty Pad Series ZP Dimensions: With Buffer ZPX 40 50 HB - 01 -A18 ZPX 63 80 HB - 01 -A18 ZPX 100 125 HB - 01 -A22 Width across flat 17 (Hexagon) 21 1/8 (Rc, NPT, NPTF) 50 I I ø45 H Dimensions 255075255075- Dimensions A B C D E F 01 -A18 01 -A18 40 41 28 43 20.5 32 01 -A18 01 -A18 01 -A18 50 52 36 54 24 35.5 01 -A18 G H 01 -A18 01 -A18 47 69 01 -A18 01 -A18 01 -A18 50.5 72.5 01 -A18 I 109 144 180 112.5 147.5 183.5 J Y 160 195 13 231 163.5 198.5 16.5 234.
Vacuum Pad for Transferring Disks For adsorbing and transferring disks of digital household electric appliances (CD, DVD) How to Order ZP2 Z1 001 S • For adsorbing circular components like CD and DVD • Bellows mechanism is realised in the pad to dampen the impact to the work. Pad material Symbol S GS Material Silicone rubber Urethane rubber Dimensions ZP2-Z1-001- Ring-shaped adsorption area ZPT1-A5 is a recommended adapter. (Four adapters are necessary.) 20 See below for mounting.
Vacuum Pad for Fixing Panel For adsorbing and fixing the stage of LCD panels, etc. Bellows mechanism allows complete contact with curved work surface. Dimensions ZP2-Z002 ZP2-Z003 A-A ø11 A-A q w ø20 ø9 q w ø18 90° 90° 4 x ø4 ø12 (∗) 1.5 4 x ø2.4 e 1.8 ø5 (∗) 0.9 1.5 e 5 4 4 x ø4 4 x ø2.4 ø20 ø9.4 40 40 20 –0.1 –0.2 A A 20 –0.1 –0.2 A A 20 40 Component Parts No. 1 2 3 Part no.
Vacuum Saving Valve Can restrict the reduction of vacuum pressure even when there is no workpiece. When multiple vacuum pads are operated by one vacuum generator, and some of them are not holding the workpiece, the reduction of vacuum pressure is restricted and the workpiece can remain held by the rest of pads. How to Order ZP2V A5 03 Connection thread symbol for pad side Male thread connection Applicable fixed orifice size Symbol Thread size 0.3 0.5 0.7 1.
Vacuum Saving Valve Series ZP2V Model Selection Select the quantity of vacuum saving valves that can be used with one vacuum generator. Chart 1. Flow-rate Characteristics of Vacuum Generator Workpiece: No leakage and several sizes Required vacuum pressure: –50 kPa or more of vacuum pressure per vacuum pad Part number of vacuum saving valve used: ZP2V-A8-05 (Connection thread size for pad side: M8, Fixed orifice size: ø0.5) 1 Check the flow-rate characteristics of the vacuum generator used.
Series ZP2V Working Principle When a workpiece is sucked Without workpiece With workpiece Initial condition Vacuum air When a workpiece is released Vacuum air Breaking air Spring Air flow Valve Element Workpiece Valve operating condition Fixed orifice size Element Since there is no air flow, the valve remains open by the spring force.
Vacuum Saving Valve Series ZP2V Dimensions Vacuum generator side Vacuum generator side M2 M2 L2 M2 (L4) L3∗3 (L4) L2 L3 H∗1 L3 (L4) H∗1 L2 H∗1 Vacuum generator side No.0.8 No.0.8 No.0.8 H∗2 L1 L1 L1 H∗2 H∗2 M1 M1 M1 øD Pad side Pad side Pad side ZP2V-A5- ZP2V-A8- ZP2V-A01- ZP2V-AN1- ZP2V-AG1- Vacuum generator side øD M2 Vacuum generator side L2 Vacuum generator side L2 M2 H∗1 M2 (L4) No.0.8 L3∗3 No.0.8 No.0.
Series ZP2/ZP Adapter/Buffer Applicable Pad List Series ZP2 Mounting Adapter Part No. Adapter model ZP2A-001 ZP2A-002 ZP2A-003 Applicable pad model Series ZP2 ZP2-3507W ZP2-4010W ZP2-5010W ZP2-6010W ZP2-4020W ZP2-5020W ZP2-6020W ZP2-8020W ZP2-4030W ZP2-5030W ZP2-6030W ZP2-8030W Page P. 69 ZP2A-M02 ZP2-B06MU ZP2-B08MU ZP2-B10MU ZP2-B15MU ZP2-B06MB ZP2-B08MB ZP2-B10MT ZP2-B15MT Page ZP2A-Z01P P. 70 ZP2A-Z02P ZP2-B02EU ZP2-B04EU ZP2-B06EU ZP2-08EU ZP2-15EU P.
Adapter/Buffer Applicable Pad List Series ZP2/ZP Series ZP Mounting Adapter Part No.
Series ZP2/ZP Adapter Assembly Part No. (for Heavy-duty) Applicable pad model Adapter assembly model Series ZP Page ZPA-T1-B ZP40H ZP50H ZP40HB ZP50HB P. 75 ZPA-T2-B ZP63H ZP80H ZP63HB ZP80HB P. 75 ZPA-T3-B ZP100H ZP125H ZP100HB ZP125HB P. 75 ZPA-T1- 01 ZP40H ZP50H ZP40HB ZP50HB P. 75 ZPA-T2- 01 ZP63H ZP80H ZP63HB ZP80HB P. 75 ZPA-T3- 01 ZP100H ZP125H ZP100HB ZP125HB P. 75 ZPA-X1- 01-B ZP40H ZP50H ZP40HB ZP50HB P.
Adapter/Buffer Applicable Pad List Series ZP2/ZP Buffer Assembly Part No. (for Heavy-duty Ball Joint) Buffer assembly model ZP2B-TF1 (JB/JF) ZP2B-TF2 (JB/JF) Applicable pad model Series ZP ZP40H ZP50H ZP40HB ZP50HB ZP63H ZP80H ZP63HB ZP80HB Page P. 78 P. 78 ZP2B-TF3 (JB/JF) ZP100H ZP125H ZP100HB ZP125HB P. 78 ZP2B-XF1 (JB/JF) ZP40H ZP50H ZP40HB ZP50HB P. 79 ZP2B-XF2 (JB/JF) ZP63H ZP80H ZP63HB ZP80HB P. 79 ZP2B-XF3 (JB/JF) ZP100H ZP125H ZP100HB ZP125HB P.
Series ZP2 Mounting Adapter Part No. ZP2A-001 Adapter part no. ZP2A-M02 Adapter part no. With gasket: ZP2A-M02P Without gasket: ZP2A-M02 5 7 M5 x 0.8 ø1.5 ø10 Gasket 3.5 ø8 M5 x 0.8 R 2 4 1.5 4 6 3.5 Applicable pad part no. R ø4 ZP2-3507W ZP2-4010W ZP2-5010W ZP2-6010W ø3 ø8.4 ø6 ZP2A-002 Adapter part no. Width across flat 1.5 (Hexagon) ZP2-B06MU ZP2-B08MU ZP2-B10MU ZP2-B15MU ZP2-B10MT ZP2-B15MT ZP2-B06MB ZP2-B08MB ZP2A-M03 Adapter part no.
Mounting Adapter Part No. ZP2A-M06 Adapter part no. Series ZP2 ZP2A-S01P Adapter part no. With gasket: ZP2A-S01P M5 x 0.8 Width across flat 5 (Hexagon) M3 x 0.5 Gasket 2 1.5 Width across flat 3 (Hexagon) 4 9.5 5.5 2.5 2.5 ø2.5 ø0.8 ø1.6 ø10.8 Applicable pad part no. Applicable pad part no. ø2.1 ZP2-B20MB ZP2A-Z01P Adapter part no. With gasket: ZP2A-Z01P M5 x 0.
ZP2 ZP2A-S05P Adapter part no. M5 x 0.8 Width across flat 15 (Hexagon) With gasket: ZP2A-S05P ZP2A-S14 Adapter part no. Width across flat 10 (Hexagon) M5 x 0.8 1.5 1.5 4 4 3.5 5 3.5 Gasket 4 Series ø6.1 ø2.5 ø6.9 ø10.1 ø10.9 Applicable pad part no. Applicable pad part no. ZP2-15S ZP2-10S ZP2A-S11 Adapter part no. M3 x 0.5 Width across flat 15 (Hexagon) M5 x 0.8 4 4 5 5.5 1.5 4 1.5 ø0.8 ø2.1 Applicable pad part no. ZP2-04S ZP2A-S12 Adapter part no. M5 x 0.8 1.
Series ZP Mounting Adapter Part No. ∗ Refer to page 66 for applicable pad part no. ZPT1-A5/A6 Adapter part no. ZPT3-A8 Adapter part no. M8 x 1 Width across flat B (Hexagon) 3 3 16 Width across flat 12 (Hexagon) Width across flat 12 (Hexagon) 9 7 3.5 10 3.5 A ø3.5 ø2.5 ø4.9 ø7.9 Dimensions A Model ZPT1-A5 M5 x 0.8 ZPT1-A6 M6 x 1 7 8 ZPT2-A5/A6 Adapter part no. ø9.8 B ZPT4-A6/A8 Adapter part no.
Series ZP ∗ Refer to page 66 for applicable pad part no. ZPT2-B5/B6 Adapter part no. A 11 A B Width across flat 12 (Hexagon) 8 9 4 9 B Width across flat 8 (Hexagon) ZPT3-B8/B01/N01/T01 Adapter part no. ø4.5 øB ø6.6 ø7.9 ø9.8 Dimensions Model A ZPT3-B8 M8 x 1.25 Rc1/8 ZPT3-B01 ZPT3-N01 NPT1/8 ZPT3-T01 NPTF1/8 Dimensions Model A ZPT2-B5 M5 x 0.8 ZPT2-B6 M6 x 1 B 5 6 ZPT2-B01/N01/T01 Adapter part no. Width across flat 12 (Hexagon) 13.5 B B A 8 10.
ZP2 Series Adapter Assembly Part No. Heavy-duty Ball Joint Adapter Assembly Part No. (Type T) Applicable pad part no. Adapter assembly part no. ZP40H ZP50H ZP2A-TF1 ZP40HB ZP50HB Heavy-duty Ball Joint Adapter Assembly Part No. (Type X) Applicable pad part no. Adapter assembly part no. ZP40H ZP50H ZP2A-XF1 ZP40HB ZP50HB M14 x 1 M14 x 1 Width across flat 19 (Hexagon) Rc1/8 21 59.5 3 x M3 x 0.5 14.5 7 7 7.3 14.5 ° 30 ø2 ø18 ø30 7.3 32 21 5 5 3 x M3 x 0.5 21.5 47.
Series ZP Adapter Assembly Part No. Heavy-duty Adapter Assembly Part No. (Type T, Female thread) Adapter assembly part no. Applicable pad part no. Adapter assembly part no. Applicable pad part no. ZP40H ZP50H ZP40HB ZP50HB ZPA-T1-B01 ZPA-T1-N01 ZPA-T1-T01 ZP40H ZP50H ZP40HB ZP50HB ZPA-T1-B8 ZPA-T1-B10 Dimensions Model A ZPA-T1-B8 ZPA-T1-B10 M8 x 1.25 M10 x 1.5 Width across flat 19 (Hexagon) M14 x 1 ø3 5.5 11.5 ø28 25 ø18 5 5 41.5 3 x M3 x 0.5 (5) 11.
Adapter Assembly Part No. Series ZP Heavy-duty Adapter Assembly Part No. (Type X, Female thread) Applicable pad part no. Adapter assembly part no. Applicable pad part no. ZP40H ZP50H ZP40HB ZP50HB ZPA-X3-B01-B10 ZPA-X3-N01-B10 ZPA-X3-T01-B10 ZPA-X3-B01-B12 ZPA-X3-N01-B12 ZPA-X3-T01-B12 ZP100H ZP125H ZP100HB ZP125HB ZPA-X1-B01-B8 ZPA-X1-N01-B8 ZPA-X1-T01-B8 ZPA-X1-B01-B10 ZPA-X1-N01-B10 ZPA-X1-T01-B10 1/8 (Rc, NPT, NPTF) A A Width across flat 21 (Hexagon) 3 x M3 x 0.5 7 ø4 4 x M5 x 0.
Series ZP2 Buffer Assembly Part No. Ball Spline Buffer assembly part no. Applicable pad part no. ZP2B-T3S6 ZP02U ZP04U ZP06U ZP08U Width across flat 8 (Hexagon) 2.7 0 ø10 -0.009 Width across flat 7 (Hexagon) 4 9 3 12 18 7 11 5 M5 x 0.8 Gasket ø2 M5 x 0.8 18 18 17 4x 77 3.
Buffer Assembly Part No. Series ZP2 ∗ Refer to the front matter 30 for nut tightening torque. Heavy-duty Ball Joint Buffer Assembly Part No. (Type T) Applicable pad part no. ZP2B-TF1JF25 ZP2B-TF1JF50 ZP2B-TF1JF75 ZP40H ZP50H ZP40HB ZP50HB Width across flat 27 (Hexagon) 35 9 9 Bushing M18 x 1.5 A (B) ZP2B-TF1JB25 ZP2B-TF1JB50 ZP2B-TF1JB75 Rc1/8 Width across flat 14 (Hexagon) 20.5 Buffer assembly part no.
Series ZP2 ∗ Refer to the front matter 30 for nut tightening torque. Heavy-duty Ball Joint Buffer Assembly Part No. (Type X) Buffer assembly part no. Buffer body Buffer body (Material: Brass) (Material: Steel) 9 9 Bushing 35 16 ZP40H ZP50H ZP40HB ZP50HB Width across flat 27 (Hexagon) A ZP2B-XF1JF25 ZP2B-XF1JF50 ZP2B-XF1JF75 Width across flat 13 (Hexagon) M5 x 0.8 M18 x 1.5 ° Dimensions 30 7.3 14.5 21.5 7 50.5 3 x M3 x 0.
Series ZP Buffer Assembly Part No. ∗ Refer to the front matter 30 for nut tightening torque. Heavy-duty Buffer Assembly Part No. (Type T) ZP40H ZP50H ZP40HB ZP50HB Width across flat 27 (Hexagon) 35 9 9 20.5 1/8 (Rc, NPT, NPTF) 5.5 A M18 x 1.5 Dimensions 11.5 ZPB-T1J25-B01 ZPB-T1J25-N01 ZPB-T1J25-T01 ZPB-T1J50-B01 ZPB-T1J50-N01 ZPB-T1J50-T01 ZPB-T1J75-B01 ZPB-T1J75-N01 ZPB-T1J75-T01 Applicable pad part no. Width across flat 14 (Hexagon) (B) Buffer assembly part no.
Series ZP ∗ Refer to the front matter 30 for nut tightening torque. Heavy-duty Buffer Assembly Part No. (Type T) Width across flat 27 (Hexagon) Bushing 9 9 35 20.5 1/8 (Rc, NPT, NPTF) M18 x 1.5 5.5 A ZPB-T1JF25-B01 ZPB-T1JF25-N01 ZPB-T1JF25-T01 ZPB-T1JF50-B01 ZPB-T1JF50-N01 ZPB-T1JF50-T01 ZPB-T1JF75-B01 ZPB-T1JF75-N01 ZPB-T1JF75-T01 ZP40H ZP50H ZP40HB ZP50HB Width across flat 14 (Hexagon) Dimensions 11.
Buffer Assembly Part No. Series ZP ∗ Refer to the front matter 30 for nut tightening torque. Heavy-duty Buffer Assembly Part No. (Type X) ZP40H ZP50H ZP40HB ZP50HB 9 9 5.5 M18 x 1.5 Width across flat 21 (Hexagon) Dimensions 11.5 48.5 A 35 16 Width across flat 27 (Hexagon) 26.5 ZPB-X1J25-B01 ZPB-X1J25-N01 ZPB-X1J25-T01 ZPB-X1J50-B01 ZPB-X1J50-N01 ZPB-X1J50-T01 ZPB-X1J75-B01 ZPB-X1J75-N01 ZPB-X1J75-T01 Applicable pad part no. Width across flat 14 (Hexagon) (B) Buffer assembly part no.
Series ZP ∗ Refer to the front matter 30 for nut tightening torque. Heavy-duty Buffer Assembly Part No. (Type X) Applicable pad part no. Buffer assembly part no. Buffer body Buffer body (Material: Brass) (Material: Steel) ZP40H ZP50H ZP40HB ZP50HB M18 x 1.5 Width across flat 21 (Hexagon) 5.5 35 9 9 Bushing 26.5 (B) A Dimensions 11.
Vacuum Equipment Precautions 1 Be sure to read this before handling. Design/Selection Warning 1. Confirm the specifications. Products represented in this catalogue are designed only for use in compressed air systems (including vacuum). Do not operate at pressures or temperatures, etc., beyond the range of specifications, as this can cause damage or malfunction. (Refer to the specifications.) Please contact SMC when using a fluid other than compressed air (including vacuum).
Vacuum Equipment Precautions 2 Be sure to read this before handling. Piping Caution Warning 1. Refer to the Fittings and Tubing Precautions (Best Pneumatics No. 6) for handling onetouch fittings. 2. Preparation before piping Before piping is connected, it should be thoroughly blown out with air (flushing) or washed to remove chips, cutting oil and other debris from inside the pipe. 3.
Vacuum Equipment Precautions 3 Be sure to read this before handling. Maintenance Warning 1. Perform maintenance inspection according to the procedures indicated in the operation manual. If handled improperly, malfunction and damage of machinery or equipment may occur. 2. Maintenance work If handled improperly, compressed air can be dangerous. Assembly, handling, repair and element replacement of pneumatic systems should be performed by a knowledgeable and experienced person. 3.
Safety Instructions Caution: These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC)∗1), and other safety regulations. Caution indicates a hazard with a low level of risk which, if not avoided, could result in minor or moderate injury.
