Installation Manual

ManualsBrandsSmittybilt ManualsAutomotiveSmittybilt 761035 Tonneau Cover for 1997-2006 Jeep Wrangler TJ, Black Diamond

Installation Instructions

Tonneau Cover (#7610xx)

1997-2006 Jeep Wranglers

For Technical Support/Warranty Information please call 310-762-9944

Smittybilt, 400 West Artesia Blvd,, Compton, CA 90220

Before You Begin

Thank you for purchasing the Smittybilt Tonneau Cover for 1997-Current Jeep Wrangler.

Before you get started, please read the important information listed below:

1. For this Tonneau Cover to fit correctly you must have Soft Top equipment, factory

installed hardware on your vehicle.

2. All Smittybilt Soft tops are pre-fit at the factory. Please note that in order to provide long

term fit, Smittybilt designs each top to fit very tight on the initial installation. Please

make sure it is at least 70 degrees F. when you first install this top or it will be very

difficult to install. If you use a hair dryer to warm the fabric, the install will be easier.

3. The Tonneau Cover may seem wrinkled when first installed, this is caused by the fabric

becoming wrinkled during shipping. The fabric and the wrinkles will relax after a few

days installed on the vehicle.

 IF YOU HAVE ANY PROBLEMS WITH THE INSTALLATION OR PERFORMANCE OF THIS

TONNEAU COVER , DO NOT RETURN THE PRODUCT TO THE RETAILER. PLEASE CALL

1-888-717-5797 FOR INSTALLATION HELP. FACTORY TRAINED PERSONNEL WILL BE

ABLE TO WALK YOU THROUGH THE INSTALLATION/PROBLEM.

Included Components

QTY

1. Tonneau Cover (1)

2. Captive Screw (3)

3. Nut (3)

4. Black Thick Washer (6)

Warning: this top is designed to protect you from the elements only and is not designed

to keep you inside the vehicle in the event of an accident. Always fasten your seat belt.

Summary of content (5 pages)

PAGE 1
Installation Instructions Tonneau Cover (#7610xx) 1997-2006 Jeep Wranglers Included Components 1. 2. 3. 4. Tonneau Cover Captive Screw Nut Black Thick Washer QTY (1) (3) (3) (6) Before You Begin Thank you for purchasing the Smittybilt Tonneau Cover for 1997-Current Jeep Wrangler. Before you get started, please read the important information listed below: 1. 2. 3. ! For this Tonneau Cover to fit correctly you must have Soft Top equipment, factory installed hardware on your vehicle.
PAGE 2
Installation Instructions Tonneau Cover (#7610xx) 1997-2006 Jeep Wranglers Installation Instructions 1. Lay the Tonneau over vehicle and wrap around the roll bar at the rear of the vehicle (Figure 1). Figure 1 2. Lift flap on rear of Tonneau and slide factory tailgate channel on Tonneau retainer. Insert channel back onto vehicle (Figures 2 and 3). Figure 2 Figure 3 3. Starting at the rear of the vehicle, insert the plastic retainer strip (sewn into Tonneau) into the soft-top channel.
PAGE 3
Installation Instructions Tonneau Cover (#7610xx) 1997-2006 Jeep Wranglers 4. Wrap the Flaps at the front of the Tonneau around the roll bar and fasten into buckle (Figure 5). Figure 4 Figure 5 Wind Breaker to a Tonneau Cover Connection *Windbreaker not included with Tonneau Cover 1. Lay the Connector Flap on the Tonneau, attach and line up with the Wind Breaker, then mark spots where the snaps will meet with the captive screws on the Tonneau (Figures 6, 7 and 8).
PAGE 4
Installation Instructions Tonneau Cover (#7610xx) 1997-2006 Jeep Wranglers 2. Insert the captive screws and secure with the nuts and rubber washers (Figures 9, 10, 11). Figure 9 Figure 10 Figure 11 3. The Connector Flap is now attached to the Tonneau. Snap together with the Wind Breaker and installation is complete (Figure 12).
PAGE 5
Installation Instructions Tonneau Cover (#7610xx) 1997-2006 Jeep Wranglers LIMITED WARRANTY Smittybilt (The Company) warrants to the original purchaser of this product that should the product or any part thereof, under normal use and conditions, be proven defective in material or workmanship within the warranty period of 1 year from the date of purchase, such defect(s) will be repaired or replaced (At the Company’s option) without charge for parts or labor.