Installation Manual

ManualsBrandsSmittybilt ManualsAutomotiveSmittybilt 76651D SRC Classic Rear Bumper with D-Ring Mounts, Hitch and Tire Carrier for 1976-2006 Jeep Wranglers

SRC Classic

Rear Bumper with

Tire Carrier (# 76651)

87-06 Jeep Wranglers

NOTE: Please read this information before installing. DRILLING REQUIRED for the installation of this

bumper. To obtain correct installation, we recommend you follow these step-by-step instructions

carefully. Please take care when installing this product to protect the finish and your investment.

INCLUDED COMPONENTS

BOX 1 OF 2 (76651-01) BOX 2 OF 2 (76651-02)

QTY

DESCRIPTION QTY DESCRIPTION

1 Rear Bumper w/Spindle 1 Tire Carrier w/Latch Mechanism Installed

4 Backing Plates 1 Post Bar

2 TJ Reinforcement Brackets (L & R) 1 Nylon Washer

2 YJ Reinforcement Brackets (L & R) 1 Tire Mount

2 M12 x 35mm Hex Head Bolts 1 Circle clip

8 3/8” –16 x 1 1/4” Hex Head Bolts 3 3/8”-24 x 1” Hex Head Bolts

8 3/8” Flat Washers 2 3/8”-24 x 1 1/4” Hex Head Bolts

8 3/8” Lock Washers 10 3/8” Flat Washers

6 1/2”-20 x 1 1/4” Hex Head Bolts 5 3/8” Lock Nuts

8 1/2” Flat Washers 1 3/4” x 2.5” Hex Head Bolt

4 1/2” Lock Washers 2 3/4” Washers

2 1/2” Fender Washers 1 3/4” Nylon Nut

2 1/2” Lock Nuts with Fender Washers 1 Rubber Bushing / Spacer

2 7/16”-14 x 1 1/4” Hex Head Bolts 1 #10 x 1” Phillips Pan Head Sheet Metal Screw

2 7/16” Flat Washers

2 7/16” Lock Washers

IMPORTANT INFORMATION

- Holes may need to be drilled through the side of the frame

- Will accommodate up to 35” tires

- Factory bumper and tire carrier will need to be removed to install the carrier

- The 3

brake light will need to be re-located. Location may vary due to tire size.

Page 1 of 5

Summary of content (5 pages)

PAGE 1
SRC Classic Rear Bumper with Tire Carrier (# 76651) 87-06 Jeep Wranglers NOTE: Please read this information before installing. DRILLING REQUIRED for the installation of this bumper. To obtain correct installation, we recommend you follow these step-by-step instructions carefully. Please take care when installing this product to protect the finish and your investment.
PAGE 2
SUPPORT BRACKET INSTALATION INSTRUCTIONS 1. Remove factory bumper and rear body mount on both sides (Figure 1 ). 2. The use of a pry bar and some assistance will be needed to install the Reinforcement Brackets. Place pry bar between the body and frame, lift body and remove body mount. "CAUTION": Be extremely careful not to damage the paint or body when lifting. 3. Use vise grips to bend body seam above the frame rail forward toward front of Jeep (Figure 2).
PAGE 3
6. Position Bumper in place and start bottom bolts using (2) 7/16"-14 x 1 1/4" Hex Head Bolts or (2) M12 x 35mm Hex Head Bolts (depends on the year model), (2) 7/16" Flat Washers, and (2) 7/16" Lock Washers. Do not tighten at this time. 7. 97 TJ's have holes on the inside of the frame rail. These holes are not on 98-on TJ's and are not required. These are optional and will require dropping the fuel tank to reach the installation of the inner Metal Plates.
PAGE 4
TIRE CARRIER INSTALLATION INSTRUCTIONS 10. Insert Nylon Washer and install the Tire Carrier to Bumper. Once the Tire Carrier is assembled, close it and secure it with the already installed (2) 3/8"-24 x 1" Hex Head Bolt, (4) 3/8" Flat Washers, and (2) 3/8" Lock Nuts (Figure 7 & 8). Tighten hardware at this time. 11. Install the Circle Clip to the top of the Post on the Bumper. Once installed, use a grease gun to lubricate the pivot. Circle Clip Nylon Washer Figure 8 Figure 7 12.
PAGE 5
13. Locate Mounting Bracket, (3) 3/8"-24 x 1" Hex Head Bolts, (6) 3/8" Flat Washers, (3) 3/8" Lock Nuts. Slide Tire Support Bracket into Tire Carrier until holes line up and secure it with hardware listed in this step (Figure 10 & 11). NOTE: There are two sets of holes on the Tire Carrier; these are used for oversized tires. 14.