Installation Manual

ManualsBrandsSmittybilt ManualsAutomotiveSmittybilt 76880 XRC Black Armor Front Fender, Pair

For Technical Support/Warranty Information please call 310-762-9944

Smittybilt, 400 W Artesia, Compton, CA 90220

Installation Instructions:

(Part # SB76880)

XRC Armor Front Fender Kit

Revised 02.08.11

NOTE: Carefully read entire instructions thoroughly before attempting to install this part.

Parts Included: Qty

93-5909 Front Fender: Drvr 1

93-5917 Front Fender:

Pass 1

93-5921 Fender Lip Guard:

Drvr 1

93-5922 Fender Lip Guard: Pass 1

90-4275 Fender Liner: Drvr 1

90-4276 Fender Liner: Pass 1

93-5923 Outer Duct 2

93-5924 Inner Duct: Drvr 1

93-5925 Inner Duct: Pass 1

90-6745 Hardware Pack: Fender 1

3/8” X 1” SS Button Head Bolt 32

3/8” Flat Washer 32

3/8” Nylock Nut 32

3/16” X 1” Self Tapping Screw 4

Parts Included: Qty

1/4”-20 SS Button Head Bolt 12

1/4”–20 SS Nylock Nut 12

10-24 X 3/4” Hex Bolt 3

10-24 SS Nylock Nut 3

90-6746 Hardware Pack: Inner Fender Liner 1

Plastic Retainers 28

90-6747 Hardware Pack: Nutcert 1

3/8” Nutcert 2

90-6774 Hardware Pack: Nutcert Installation 1

96-5951 Nutcert Tool 1

3/8” Star Washer 1

3/8” X 2” Socket Head Bolt 1

3/8” Gr. 8 Flat Washer 1

3/8” Gr. 8 Nut:

Un-plated 1

IMPORTANT!: In order to install these fenders the wiper cowl panel and the side cowl panels

must be removed from the vehicle.

(Fig A)

Windshield

Bracket

Bolts

OE Bolts

WARNING: Check with Local and State laws

before installing this accessory!

Summary of content (8 pages)

PAGE 1
Revised 02.08.11 Installation Instructions: (Part # SB76880) XRC Armor Front Fender Kit WARNING: Check with Local and State laws before installing this accessory! NOTE: Carefully read entire instructions thoroughly before attempting to install this part.
PAGE 2
Revised 02.08.11 Installation Instructions: (Part # SB76880) XRC Armor Front Fender Kit INSTALLATION: Side Cowl Panel 1/4” Drill Bit Inner Fender Structure (Fig B) Step 1: Working on one side of the vehicle at a time, unbolt and remove the windshield brackets from the vehicle. Save hardware for reinstallation. (Fig. A) Step 2: Remove the windshield wipers from the wiper cowl panel. Step 3: Remove the wiper cowl panel to expose the fender bolts.
PAGE 3
Revised 02.08.11 Installation Instructions: (Part # SB76880) XRC Armor Front Fender Kit Inner Fender Structure OE Fender Bracket (Fig C) Step 14: Drill out the previously drilled hole in the inner fender structure from 3/8” to 1/2.” Install the 3/8” nutcert into the 1/2” hole. (Fig. D) NOTE: If you do not have a professional nutcert installation tool, use the 2 1/2” X 3/8” socket head bolt, 3/8” nut and washer. Install the nutcert into the 1/2” hole on the vehicle.
PAGE 4
Revised 02.08.11 Installation Instructions: (Part # SB76880) XRC Armor Front Fender Kit Step 15: Reinstall the fenders (93-5909 drvr and 93-5917 pass) and secure using the previously removed OE hardware. (Fig. E) Step 16: Reinstall the previously removed side cowl panel to the inner fender structure using the supplied 3/16” X 1” self tapping screws. (Fig.
PAGE 5
Revised 02.08.11 Installation Instructions: (Part # SB76880) XRC Armor Front Fender Kit Side Cowl Panel 3/16” Self Tapping Screws Inner Fender Structure (Fig F) the antenna wiring. (Fig. G) Step 20: The factory inner fender liners will need to be trimmed in order for the Smittybilt inner fender liners (90-4275 drvr and 90-4276 pass) to provide complete coverage. Trim the inner fender liner so it has approximately 1” of material sticking out past the front inner fender structure.
PAGE 6
Revised 02.08.11 Installation Instructions: (Part # SB76880) XRC Armor Front Fender Kit Step 22: While holding the inner fender liner into place install the rest of the plastic retainers. NOTE: The bottom portion of the inner fender liner will be sandwiched between the body and fender. Step 23: Reinstall the hood catch to the new fenders using the previously removed OE hardware. (Fig. I) Step 24: Reinstall the windshield braces to the vehicle using the previously removed OE hardware. (Fig.
PAGE 7
Revised 02.08.11 Installation Instructions: (Part # SB76880) XRC Armor Front Fender Kit OE Hood Catch Fenders 93-5909 drvr and 93-5917 pass OE Hardware (Fig I) Bolt Torque and ID Decimal System Bolt Size 5/16 3/8 7/16 1/2 9/16 5/8 3/4 Grade 5 15 30 45 65 95 135 185 Metric System All Torques in Ft. Lbs. Grade8 Bolt Size Class 9.8 Class 10.9 Class 12.9 20 M6 5 9 12 45 M8 18 23 27 60 M10 32 45 50 90 M12 55 75 90 130 M14 85 120 145 175 M16 130 165 210 280 M18 170 240 290 T T D D L L G 1/2-13x1.
PAGE 8
Revised 02.08.11 Installation Instructions: (Part # SB76880) XRC Armor Front Fender Kit Limited Warranties Smittybilt’s products are covered under the following limited warranties only. Note that the duration of the limited warranty differs according to the material and finish of the product purchased. Subject to the duration and conditions of the limited warranty stated below, Smittybilt warrants to the original retail purchaser that its products are free from defects in material and workmanship.