Installation Manual

ManualsBrandsSmittybilt ManualsAutomotiveSmittybilt 76900 SRC Cage Kit for Jeep TJ - 7 Piece

For Technical Support/Warranty Information please call 310-762-9944

Smittybilt, 400 W Artesia, Compton, CA 90220

Revised 9.28.11

Installation Instructions:

(Part # SB76900)

1997-2006 Jeep TJ

SRC 6-Piece Roll Cage Kit

NOTE: Carefully read entire instructions thoroughly before attempting to install this part.

INSTALLATION:

Parts Included: Qty

94-7620 A-Pillar:

Drvr 1

94-7624 A-Pillar: Pass 1

94-8211 Dash Bar 1

94-8213 Overhead Bar 1

94-8216 Rear Crossbar: Drvr 1

94-8218 Rear Crossbar: Pass 1

94-8220 Rear Bar 1

90-6849 Hardware Pack: 1

Parts Included: Qty

5/16” X 1” Button Head Bolt 6

5/16” X 7/8” Socket Head Bolt 32

5/16” X 1” Socket Head Bolt 48

5/16” X 1 1/4” Socket Head Bolt 12

94-4344 Clamp Halves

94-4407 Large Clamp Halves 12

94-4408 Main Support Cage Mount 2

90-7628 Nut Plate 6

Step 1: Unbolt and remove the soft top or hard top. Including door surrounds and all hard-

ware.

Step 2:

Carefully, open all the plastic seat belt shoulder strap retainer covers.

IMPORTANT!: This kit will not work in conjunction with a factory

sound bar.

OE Seatbelt

Retainer

Cover

Summary of content (10 pages)

PAGE 1
Revised 9.28.11 Installation Instructions: (Part # SB76900) 1997-2006 Jeep TJ SRC 6-Piece Roll Cage Kit NOTE: Carefully read entire instructions thoroughly before attempting to install this part.
PAGE 2
Revised 9.28.11 Installation Instructions: (Part # SB76900) 1997-2006 Jeep TJ SRC 6-Piece Roll Cage Kit Step 3: Unbolt and remove the front driver and passenger shoulder straps. Save hardware for reinstallation. OE Seatbelt Retainer Bolt Step 4: Unbolt and remove the shoulder strap adjuster mounts from the vehicle. Save hardware for reinstallation.
PAGE 3
Revised 9.28.11 Installation Instructions: (Part # SB76900) 1997-2006 Jeep TJ SRC 6-Piece Roll Cage Kit Step 5: Remove the padding from the sound bar. OE Sound bar Padding Wiring Harness OE Bolts Step 6: Pull the padding to one side of the side support bars to reveal the OE sound bar bolts and wiring harness. Unclip the wiring harness. Sound bar Bracket OE Bolts Side Support Bar Step 7: Remove the (2 per side) OE bolts connecting the OE side support bars to the soundbar bracket.
PAGE 4
Revised 9.28.11 Installation Instructions: (Part # SB76900) 1997-2006 Jeep TJ SRC 6-Piece Roll Cage Kit Step 9: Install the overhead bar (94-8213) over the OE driver and passenger side support bars. Secure the overhead bar to the side support bars using the (90-4344) clamp halves, and (8 per side) 5/16” X 7/8” bolts. NOTE: If the overhead bar (94-8213) will not fit properly loosen the side support hardware to achieve proper alignment.
PAGE 5
Revised 9.28.11 Installation Instructions: (Part # SB76900) 1997-2006 Jeep TJ SRC 6-Piece Roll Cage Kit Step 12: Install the rear bar (94-8220) to the rear down bars of the OE roll bar. Secure to the OE rear down bars using the (90-4407) large clamp halves, and (8 per side) 5/16” X 1” bolts. The rear bar (94-8220) should be positioned at the mid point of the bend in the OE rear down bars.
PAGE 6
Revised 9.28.11 Installation Instructions: (Part # SB76900) 1997-2006 Jeep TJ SRC 6-Piece Roll Cage Kit Step 14: Remove the doors from the vehicle. Save the hardware for reinstallation. Step 15: Remove the (2 per side) Phillips head screws retaining the speaker covers and remove the speaker covers from the vehicle. (4) Speaker Screws Speaker Cover Speaker Wiring Harness Speaker Cover Screws Step 16: Remove the (4 per side) Phillips head screws retaining the speakers.
PAGE 7
Revised 9.28.11 Installation Instructions: (Part # SB76900) 1997-2006 Jeep TJ SRC 6-Piece Roll Cage Kit Step 20: Tighten the OE side support bars to windshield hardware. Clamp the A-pillar mounts (94-7620 Drvr and 94-7624 Pass) to the OE side support bars. Secure to the side support bars using the (90-4344) clamp halves, and (8 per side) 5/16” X 7/8” bolts. Leave hardware loose and slide the clamps as far forward as possible.
PAGE 8
Revised 9.28.11 Installation Instructions: (Part # SB76900) 1997-2006 Jeep TJ SRC 6-Piece Roll Cage Kit Step 24: Reinstall the previously removed speakers and speaker covers using the previously removed OE screws. Step 25: Reinstall the previously removed front shoulder strap adjuster mounts using the previously removed OE hardware. Step 26: Reinstall the previously front seat belt straps to the adjuster mounts using the previously removed OE hardware. Re-attach the seatbelt wiring harnesses.
PAGE 9
Revised 9.28.11 Installation Instructions: (Part # SB76900) 1997-2006 Jeep TJ SRC 6-Piece Roll Cage Kit Bolt Torque and ID Decimal System Bolt Size 5/16 3/8 7/16 1/2 9/16 5/8 3/4 Metric System All Torques in Ft. Lbs. Grade 5 Grade8 Bolt Size Class 9.8 Class 10.9 Class 12.9 15 20 M6 5 9 12 30 45 M8 18 23 27 45 60 M10 32 45 50 65 90 M12 55 75 90 95 130 M14 85 120 145 135 175 M16 130 165 210 185 280 M18 170 240 290 T T D D L 1/2-13x1.75 HHCS D T L L G X Grade 5 Grade 8 (No.
PAGE 10
Revised 9.28.11 Installation Instructions: (Part # SB76900) 1997-2006 Jeep TJ SRC 6-Piece Roll Cage Kit Limited Warranties Smittybilt’s products are covered under the following limited warranties only. Note that the duration of the limited warranty differs according to the material and finish of the product purchased.