Safety Instructions & Operator's Manual for REAR ENGINE RIDING MOWER SERIES 23 MODELS 281123BV 2811523BV 281223BVE 2812523BVE 2813523BVE 301123BV 3011523BV MODEL EXPLANATION 13311sl231KIvI I CUTTING WIDTH ENGINE HP * SERIES DESIGNATION 28-28" Cutting Deck 30- 30" Cutting Deck 33-33" Cutting Deck NUMBER 11 - 11.0 HP Engine 115- 11.5 HP Engine 12 - 12.0 HP Engine 125 - 12.5 HP Engine 13 - 13.0 HP Enqine 13515 16 17 - 13.5 15.0 16.0 17.
IMPORTANT SAFETY INSTRUCTIONS WARNING: This powerful cutting machine is capable of amputating hands and feet and can throw objects that can cause injury and damage! Failure to comply with the following SAFETY instructions could result in serious injury or death to the operator or other persons. The owner of the machine must understand these instructions and must allow only persons who understand these instructions to operate machine.
IMPORTANT SAFETY INSTRUCTIONS PREPARATION OPERATION (Continued From Previous Page) 6. Check the area to be mowed and remove all objects such as toys, wire, rocks, limbs and other objects that could cause injury if thrown by blade or interfere with mowing. 7. Keep people and pets out of mowing area. Immediately STOP blades, STOP engine, and STOP machine if anyone enters the area. 8. Check shields, deflectors, switches, blade controls and other safety devices frequently for proper operation and location.
IMPORTANT SAFETY INSTRUCTIONS MAINTENANCE TOWING 1. 2. 3. 4. 5. Tow only with a machine that has a hitch designed for towing. DO NOT attach towed equipment except at the hitch point. Follow the manufacturer's recommendation for weight limits for towed equipment and towing on slopes. DO NOT allow children or others on towed equipment. On slopes, the weight of the towed equipment may cause loss of traction and loss of control. Travel slowly and allow extra distance to stop. MAINTENANCE 1. 2. 3. 4. 5.
TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS ........................................................................ 2-4 TABLE OF CONTENTS ..................................................................................................... 5 SECTION 1 - FAMILIARIZATION ...................................................................................... 6 SECTION 2 - OPERATING INSTRUCTIONS ............................................................... 7-13 Pre-start Checklist ........................
Section 1 - FAMILIARIZATION IMPORTANT: The figures and illustrations in this manual are provided for reference only and may differ from your specific model. Contact your Snapper dealer if you have questions. STEERING WHEEL \ FUELTANK ENGINE SPEED TRANSMISSION SHIFT LEVER CONTROL(HIDDEN) IGNITION SWITCH / CLUTCH/BRAKE PEDAL PARK BRAKE LATCH OVERRIDE CONTROL / DISCHARGE DEFLECTOR BLADE PEDALS BLADE LEVER FIGURE 1.1 1.
Section 2 -OPERATING 2.1 INSTRUCTIONS PRE-START CHECK LIST Make the following checks and perform the service required before each start-up. 2.1.1. Check tires and add or release air as needed to bring pressure to 12 PSI in front and 12 PSI in rear tires. 2.1.2. Check guards, deflectors and covers to make sure all are in place and securely tightened. 2.1.3. Check engine oil and add oil as needed to bring level up to the FULL mark. Refer to engine owner's manual for oil specifications. See Figure 2.1.
Section 2 -OPERATING 2.3 INSTRUCTIONS STARTING & OPERATION 2.3.1. ENGINE (ELECTRIC START) IMPORTANT: When the ignition key is turned to "START", the engine will turn over, but will not start unless the Clutch/Brake pedal is pressed all the way down, the Blade Lever is in the "OFF" position (See Figure 2.5). The operator should be in the seat. Start engine as follows: 1. Move transmission shift lever to (N) Neutral position. DO NOT start engine with transmission shift lever in a drive position.
Section 2 -OPERATING 2.3 INSTRUCTIONS STARTING & OPERATION 2.3.1. ENGINE (ELECTRIC START) (Continued) 8. Should the battery be too weak to start the engine, refer to Section "ENGINE (MANUAL START)" to manually start the electric start engines. 9. On Model 3314522BVE, the engine is equipped with a fuel shut-off solenoid. If the battery is dead, the engine can be started with the recoil back-up starter if the throttle control is in the choke position (HOT engine or COLD engine). 4.
Section 2 -OPERATING INSTRUCTIONS WARNING WARNING Once blade is disengaged, it should come to a complete stop in 3 seconds or less. If the blade continues to rotate after 3 seconds, the blade brake must be adjusted. Refer to Section "BLADE BRAKE ADJUSTMENT" for adjustment procedures or return machine to an authorized SNAPPER dealer for adjustment. DO NOT CONTINUE to operate machine until blade brake is adjusted and functioning properly. 2.3 DO NOT operate blades in reverse. STOP BLADES.
Section 2 -OPERATING INSTRUCTIONS TO APPLY BRAKES, PUSH CLUTCH/BRAKE PEDAL ALL THE WARNING DO NOT leavethe machine with the engine running. STOP Blade. STOP engine. Shift to neutral and engage park brake.Remove key. 2.4 WAY DOWN _. CLUTCH/BRAKE PEDAL STOPPING - ENGINE, WHEEL DRIVE, BLADE 2.4.1. ENGINE 1. Stop engine by turning key to the "OFF" position. See Figure 2.13. TURN TO "OFF" POSITION PARK BRAKE LATCH SHOWN ENGAGED KEY FIGURE 2.14 BLADE LEVER IN "OFF" POSITION FIGURE 2.13 2.4.2.
Section 2 -OPERATING 2.4 I_ INSTRUCTIONS 2.5. CUTTING HEIGHT ADJUSTMENT 1. Adjust cutting height as desired to any one of five positions using deck lift lever. Move deck lift lever up or down to desired cutting height and then move over to secure in the height of cut notch. See Figure 2.18. STOPPING - ENGINE, WHEEL DRIVE, BLADE 2.4.4. PARK BRAKE 1. Engage park brake by pushing clutch/brake pedal "DOWN" and moving the park brake latch to the "ENGAGED" position.
Section 2 -OPERATING 2.6 INSTRUCTIONS REVERSE LOCKOUT MECHANISM 2.6.1. Reverse Lockout Mechanism Override 1. Stop machine. Stop blade. 2. Depress and hold Override Lever. 3. Depress and hold Blade Pedals. Release Override Lever. . Move blade lever forward to "ON" position. Data indicates that tragic back-over accidents occur each year. These accidents usually involve unsupervised children.
Section 3- MAINTENANCE 5. After all the oil has drained, close the drain and wipe up any oil that may have spilled, See Figure 3.1. Dispose of used oil properly, 6. Fill engine crankcase with new oil. Refer to your engine owner's manual for oil specifications, 7. Change oil filter on engines equipped with oil filters at every oil change, Refer to your engine owner's manual for service instructions, WARNING DO NOT attempt any adjustments, maintenance, service or repairswith the engine running.STOP engine.
Section 3 - MAINTENANCE IMPORTANT: The blade drive belt on 33" decks does not require tension adjustment. If the belt becomes worn or slack it must be replaced. Refer to Section "BLADE DRIVE BELT REPLACEMENT". WARNING DO NOT attempt any adjustments, maintenance, service or repairs with the engine running. STOP engine. STOP blade.Engage parking brake.Remove key. Remove spark plug wire from spark plug and secure away from plug.Engine and components are HOT.
Section 3- MAINTENANCE 3.2 SERVICE - AFTER FIRST 5 HOURS 3.2.7. SAFETY INTERLOCK SYSTEM CHECKS Perform the following interlock system checks periodically during the operating season. Contact your authorized Snapper dealer if you have questions. WARNING 1. Change engine oil. Refer to Section "CHANGE ENGINE OIL". Refer to engine owner's manual for oil specification. 2. Change air filter. Pull up and rotate the air cleaner latch to remove cleaner cover. See Figure 3.4.
Section 3 - MAINTENANCE SPINDLE GREASE FITTING DO NOT attempt any adjustments, maintenance or service with the engine or blades running. Stop blades. Stop engine. Engage parking brake. Remove key. Remove spark plug wires from spark plugs and (gas only) secure wires away from spark plugs. Engine and components are HOT. Avoid serious burns by allowing all parts sufficient time to cool. Fuel Filler Cap and Vent must be closed securely to prevent fuel spillage. 3.3 SERVICE - EVERY 25 OPERATING HOURS 3.3.2.
Section 3- MAINTENANCE 2. To check lubricant, remove fill/level plug and visually inspect for lubricant on the internal parts of the differential. If no lubricant is visible on the internal parts of the differential, add transmission grease as needed. See Figure 3.8. WARNING DO NOT attempt any adjustments, maintenance, service or repairs with the engine running. Stop engine. Stop blade.Engage parking brake. Remove key. Remove spark plug wire from spark plug and secure away from plug.
Section 3- MAINTENANCE 3.5 DO NOT attempt any adjustments, maintenance, service or repairs with the engine running. Stop engine. Stop blade. Engage parking brake. Remove key. Remove spark plug wire from spark plug and secure away from plug. Engine and components are HOT. Avoid serious burns, allow all parts to cool before working on machine. Fuel Filler Cap and Vent must be closed securely to prevent fuel spillage. 3.4 SERVICE -ANNUALLY 3.4.1. ENGINE 1.
Section 4 - ADJUSTMENTS & REPAIR WARNING WARNING DO NOT attempt any adjustments, maintenance, service or repairs with the engine running. Stop engine. Stop blade.Engage parking brake. Remove key. Remove spark plug wire from spark plug and secure away from plug.Engine and components are HOT. Avoid serious burns, allow allparts to cool beforeworking on machine. Fuel Filler Cap and Vent must be closed securelyto preventfuelspillage.
Section 4 - ADJUSTMENTS & REPAIR 7. Move lift arm up or down as required until blade tips are within 1/8" of each other. See Figure 4.3. 8. Tighten shoulder bolt & nut loosened in Step 6. Recheck both sides of deck for correct levelness. 9. Readjust rear hanger chain pivots to align with holes in support brackets. See Figure 4.4. 10. Remove angle iron, pipe, or similar object and proceed to check front to rear levelness.
Section 4 - ADJUSTMENTS & REPAIR SLIDE FRONT END ASSMBLY WARNING DO NOT attempt any adjustments, maintenance, service or repairs with the engine running. STOP engine. STOP blade.Engage parking brake.Remove key. Remove spark plug wire from spark plug and secure away from plug.Engine and components are HOT. Avoid serious burns, allow allparts to cool before working on machine. Fuel Filler Cap and vent must be closed securelyto preventfuelspillage. LOOSEN HARDWARE 4.2.4.
Section 4 - ADJUSTMENTS & REPAIR 6. If measurement is not 3/4", loosen the two jamnuts. See Figure 4.10. Hold the clutch/brake cable to the chain case bracket. 7. Adjust cable up or down using the jam-nuts to obtain a distance of 3/4" between end of clutch/brake cable (adjustment shown in inset of Figure 4.9) and bottom of housing. See Figure 4.9. 8. After adjustment is complete, securely tighten cable jam-nuts. 9. Retest wheel brake.
Section 4 - ADJUSTMENTS & REPAIR 5. Inspect condition of blade. See Figure 4.11. 6. If blade is in good condition, sharpen at 22 to 28 degrees. DO NOT sharpen beyond existing cutting edge. See Figure 4.13. 7. Check blade balance after sharpening. If necessary, correct blade balance by grinding the heavy end of blade. 8. Reinstall blade. See Figure 4.12. Torque blade mounting bolts to recommended range of 30 to 40 ft. Ibs.
Section 4 - ADJUSTMENTS & REPAIR 9. Route belt onto spindle pulley. Make sure belt is inside spindle belt guide and idler belt guide. Route belt as shown in Figure 4.15 or 4.16. 10. Reinstall idler removed in Step 8. The idler belt guide tab should be positioned in the hole located on idler arm. Tighten idler pulley bolt securely. 11. Adjust belt guide. See Figure 4.15 or 4.16 for proper belt-to-belt guide clearances. 12. Check mower drive belt tension and adjust if necessary (28" & 30" decks only).
Section 4 - ADJUSTMENTS & REPAIR WARNING RED POSITIVE (+) CABLE DO NOT attempt any adjustments, maintenance, service or repairs with the engine running. Stop engine. Stop blade.Engage parking brake. Remove key. Remove spark plug wire from spark plug and secure away from plug.Engine and components are HOT. Avoid serious burns, allow all parts to cool before working on machine. Fuel Filler Cap and Vent must be closed securely to prevent fuel spillage.
Section 4 - ADJUSTMENTS & REPAIR WARNING WARNING The electrolyte (acid) produces a highly explosive gas. Keep all sparks, flame and fire away from area when charging battery or when handling electrolyte or battery. Electrolyte (acid) is a highly corrosive liquid. Wear eye protection. Wash affected areas immediately after having eye or skin contact with electrolyte (acid). Battery acid is corrosive. Rinse empty acid containers with water and mutilate before discarding.
Section 4 - ADJUSTMENTS 4.6.6. & REPAIR BATTERY TESTING Batten/Condition State of Charge 100% Charged w/Sulfate 100% Charged 75% Charged Syringe Hydrometer 1.280 1.265 1.210 1.160 1.120 Less than 1.100 Stop 50% Charged 25% Charged 0% Charged SNAPPER PART NO. Chart Digital Voltmeter 12.80v 12.60v 12.40v 12.10v 11.90v Less than 11.
TROUBLESHOOTING PROBLEM Engine Will Not Start Using Recoil Starter Engine Will Not Start Using Electric Starter Engine Stalls After Running Engine Loses Power Engine Backfires When Turned To "STOP" Excessive Vibration PROBABLE CAUSE CORRECTIVE ACTION 1. Fuel tank empty. 2. Engine needs choking. 3. Spark plug wire disconnected. 4. Faulty parking brake, blade or ignition switch. 5. Park brake not engaged. 6. Ignition is in the OFF position. 1. Fuel tank empty. 2. Engine needs choking. 3.
TROUBLESHOOTING PROBLEM Rider Will Not Move Loss Of Traction Blade(s) Not Cutting Cutting Grass Improperly PROBABLE CAUSE 1. Drive disc worn or dama,qed. 2. Rubber drive disc is not tracking properly on drive disc. 1. Replace drive disc. 2. Adjust rubber drive disc. 3. Tapered axle bolt and nut missing. 4. Axle bearing seized. 5. Insufficient lubrication in chain case or transmission/differential. 3. Replace with SNAPPER tapered bolt & nut. 4. Contact authorized SNAPPER dealer. 5.
MAINTENANCE SUBJECT SCHEDULE Engine SERVICE TO BE PERFORMED Check Oil Level Page 7 Engine Initial Oil Change Page 14 Engine Periodic Oil Change Page 16 Air Pre-Cleaner Service Sponge PreCleaner Element Engine Manual Air Cleaner Replace Element Engine Manual Spark Plug Replace Plugs Engine Manual X Fuel Filter Replace Filter Page 19 X Engine Cooling System Battery Clean Shrouds & Fins Engine Manual Check Electrolyte Page 27 Battery Charge Battery Page 26, 27 Tires Check Pres
MAINTENANCE/REPLACEMENT MAINTENANCE PARTS PARTS Engine Speed Control (Briggs Engine) Engine Speed Control (Kohler Engine) Engine Speed Control (Honda Engine) Clutch/Brake Cable 7022751 7074320 7075089 7022449 Clutch/Brake Cable (33" Deck Models Only) Brake Cable 7074131 7072648 28" Cutter Blade (Standard - Not Air Lift Compatible) 28" Cutter Blade (Standard -Air Lift Compatible) 28" Cutter Blade (Mulching) 28" Cutter Blade (Ninja - Quad Edge) 30" Cutter Blade (Standard - Not Air Lift Compatible) 30"
2 YEAR LIMITED WARRANTY For two (2) years from purchase date for the original purchaser's residential, non-commercial use, SNAPPER, through any authorized SNAPPER dealer will replace, free of charge (except for taxes where applicable), any part or parts found upon examination by the factory at McDonough, Georgia, to be defective in material or workmanship or both.
PRIMARY MAINTENANCE III illustration of engine & how Q can protect" It:v Snapper uses the best availab!e engines and components in their products In; order to care Is easentfai In prolonging engine life.
PRIMARY MAINTENANCE ment, me a|r available to your S_pper engine ts" heavily satgmted with air- As the dirt particl_ are stopped, they build up and begin to clog the outside of the filter, This reduces the amount of air available to the engine and causes an over-rich fuel mixture which resuits In the following effects: warranties. So, save yourself un_ssary expenses and undue aggravation by keeping vent dirt from failing Into the carburetor Intake when servicing your air cleaner.
PRIMARY MAINTENANCE Air Is also needed to keep your engine cool. Dirt, dust & debris build up to restrict and clog cooling air Intake screens and fins. Clean screens and fins at frequent be removed at least once each season or more often under dry, dusty conditions for a thorough cleaning of fins. Failure to keep external surtaces clean not only presents fire hazards, but causes ng and resulting engine damages water solution. Rinse and wring dry, then saturate with oil and squeeze out excess.
PRIMARY MAINTENANCE On 2-cycle engines, lubrication must be provided by an exact mixture of gasoline and 2-cycle alr_ted engine oiL A 2-cycle sufficient lubricating oil if you can see "some" brought up to the point of top of the fill hole. mlnutesl If you keep straight gasoline In addition to pre-mlxed 2-_-ycle engine fuel, be sure the containers are clearly marked to avoid mix-up. Snapper 2-eyes engines require a 32 to 1 the best performance and long engine life, before filling the tank.
SNAPPER PRODUCT IMPORTANT: KEEP THIS (Complete Model REGISTRATION INFORMATION the following FORM FOR YOUR PERSONAL information RECORDS on your Snapper purchase) purchase Snapper Number Serial Number Date of Purchase Retailer Retailer's Phone It is very warranty Snapper Number important coverage. Please you register You can contact your mail your product at P.O. Box 777, McDonough, Or you may register Service that registration Georgia to ensure card to: 30253.
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Safety Instructions & Operator's Manual for REAR ENGINE RIDING MOWER SERIES 23 IMPORTANT Snapper products are built using engines that meet or exceed all applicable emissions requirements on the date manufactured. The labels on those engines contain very important emissions information and critical safety warnings. Read, Understand, and Follow all warnings and instructions in this manual, the engine manual, and on the machine, engine and attachments.