OPERATOR’S MANUAL Single Stage Snowthrower 520M Models Mfg. No. 1694585 7085663 Description 5201M, 5HP Snowthrower, Manual Start SS5201R, 5HP Snowthrower, Manual Start 520E Models Mfg. No. 1694586 7085664 Description 5201E, 5HP Snowthrower, Electric Start SS5201E, 5HP Snowthrower, Electric Start Manual No 7100951 I.R.
Table of Contents Regular Maintenance Removing Belt Cover ............................................14 Lubrication ............................................................14 Troubleshooting & Service Troubleshooting ....................................................15 Removing Engine Cover .......................................15 Auger Control Cable Adjustment ..........................16 Carburetor Adjustment (Ref. only) ........................16 Replacing the Drive Belt .........................
Safety Rules & Information This machine is capable to amputating hands and feet and throwing objects. Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. The triangle in text signifies important cautions or warnings which must be followed. TRAINING OPERATION 1.
Safety Rules 8. Always follow the engine manual instructions for storage preparations before storing the unit for both short and long term periods. 9. Always follow the engine manual instructions for proper start-up procedures when returning the unit to service. 10. Maintain or replace safety and instruction labels as necessary. 11. Keep nuts and bolts tight and keep equipment in good condition. 12. Never tamper with safety devices.
Product Identification Identification Numbers SA M PL E ID Tag PRODUCT REFERENCE DATA Model Description Name/Number Unit MFG Number Unit SERIAL Number When contacting your authorized dealer for replacement parts, service, or information you MUST have these numbers. Dealer Name Date Purchased Record your model name/number, manufacturer’s identification numbers, and engine serial numbers in the space provided for easy access. These numbers can be found in the locations shown.
Safety Rules & Information SAFETY DECALS Safety warning decals are placed at strategic locations on the snowthrower as a constant reminder to the operator of the most important safety precautions. All warning, caution and instructional messages on your snowthrower should be carefully read and obeyed. If any of these decals are lost or damaged, replace them at once. They can be purchased from your local dealer. Part No. 1716672 Auger Control Decal Part No.
Safety Rules & Information International Symbols FAST CHOKE IGNITION KEY SLOW PRIMER RUN STOP ELECTRIC START 6
Assembling the Snowthrower TOOLS REQUIRED • Socket or Wrench Set A • Pair of Pliers ASSEMBLY PROCEDURE C If your unit was not previously assembled, see Figures 1 and 2, and follow the steps below to assemble the unit: D 1. Install the discharge chute on to the rotating ring located on the auger housing. Secure with the three 5/16 inch carriage bolts, flat washers and nylock nuts found in the parts bag (the bolt heads go to inside of of the rotating ring, with washers and nuts on the outside).
Controls & Operation SNOWTHROWER CONTROLS A Auger Control C A. Auger Control - This control engages and disengages the auger. Pull the control back against handle to engage the auger, (this will pull snowthrower forward if auger is in contact with the ground). Release the auger control to stop rotation of auger. B Deflector Controls B. Chute Direction Control - The chute direction control (B, Figures 4 & 5) allows the discharge chute to be rotated to throw snow in the desired direction.
Controls & Operation ENGINE & STARTING CONTROLS C NOTE: Engine Speed Control - This snow thrower does NOT have an engine speed control. Engine speed is set at the factory. The engine governor maintains operating speed for varying snow removal conditions. B Electric Start Units Only A. Electric Start Button - The electric start Button (A, Figure 6) activates an electric starter mounted to the engine, eliminating the need to pull the starter handle.
Controls & Operation GENERAL OPERATION WARNING CHECKS BEFORE EACH START-UP OPERATIONAL WARNINGS 1. Make sure all safety guards are in place and all nuts, bolts and clips are secure. Clearing The Discharge Chute To avoid serious injury, do not put your hands into the auger housing or discharge chute. If the auger stalls or chute becomes plugged, use the following procedure to remove objects or clear the chute: 1. Release the auger control. 2. Shut off the engine. 3. Remove the key. 4.
Controls & Operation FUEL AND OIL MIXTURE WARNING The snowthrower uses a two cycle engine that requires a mixture of fuel (gasoline) and oil for lubrication of engine bearings and other moving parts. Gasoline is highly flammable and must be handled with care. Follow these fuel handling precautions: The correct fuel/oil mixture ratio is 50 to 1. Use fuel/oil mixture chart shown. • Use an approved fuel container. • DO NOT run the unit indoors. DO NOT fill fuel tank indoors or while engine is running.
Controls & Operation STARTING THE ENGINE 7. Disconnect power cord from household receptacle and then from starter switch on snowthrower. Store cord in a dry, convenient place. NOTE: The snowthrower engine is designed to operate at cold temperatures. Avoid operating the snowthrower if air temperature is 40° F or warmer since engine may vapor lock and stop running after a short time. Engine will be difficult to start in warm weather. 8. To stop engine, turn engine key to the OFF position.
Controls & Operation OPERATING THE SNOWTHROWER AFTER EACH USE Before operating snowthrower, review the Checks Before Each Use under General Operation on page 8 of this manual. Allow snow thrower to run a few minutes after clearing snow to reduce the likelihood of parts freezing while machine is not is use. 1. Rotate the discharge chute to the desired direction. If you will be storing the unit for the season, see the STORAGE section for instructions on properly preparing the unit for long-term storage.
Regular Maintenance Removing Belt Cover In order to perform proper lubrication, it is necessary to remove the Belt cover from the lower left of the snowthrower. Screws 1. Remove the Engine Key from the switch. 2. Remove the fours screws securing the belt cover (see Figure 8). 3. Remove the cover. Figure 8. Removing Belt Cover 4. Perform lubrication (see below). 5. Reinstall belt cover (reverse steps 3 to 1 above.
Troubleshooting & Service TROUBLESHOOTING Problem Possible Cause Remedy Engine fails to start 1. Key is OFF 2. Failure to prime cold engine 3. Out of fuel 4. Choke OFF - cold engine 5. Engine flooded 6. Spark Plug not sparking 1. Turn Key to the ON position 2. Press primer button twice and restart. 3. Fill fuel tank 4. Turn Choke to ON. 5. Turn Choke to OFF; try starting 6. Check Gap. Gap plug, clean electrode, or replace as necessary 7. Drain tank (Dispose of fuel at an authorized waste facility).
Troubleshooting & Service Lift Cover from Rear of unit Locknuts Spring Align rear tabs & side of cover when reinstalling. Insert front tabs first when reinstalling cover. Figure 13. Cover Removal & Installation Figure 14. Auger Control Cable AUGER CONTROL CABLE ADJUSTMENT Adjusting the Cable The length of the auger control cable is adjustable.
Troubleshooting & Service REPLACING THE DRIVE BELT 1. Remove engine key from switch. 2. Remove belt and engine covers. Idler Pulley 3. Move the auger control on the handle and slip the belt out from between the brake lever and roller and away from the idler pulley. Engine Pulley 4. Remove the belt from the engine and auger pulleys. 5. Install new belt around engine and auger pulleys and under idler pulley. The ribbed side of the belt must be to the inside, against auger and engine pulleys. 6.
Specifications NOTE: Specifications are correct at time of printing and are subject to change without notice. * Actual sustained equipment horsepower will likely be lower due to operating limitations and environmental factors. See POWER RATINGS on Page 4 for further information. ENGINE: CHASSIS: 5 HP* Tecumseh Spout Rotation Auger Diameter Tire Size Make Model Horsepower* Displacement Oil Mixture Tecumseh HSK 850 5 @ 4000 rpm 8.46 Cu. in (139 cc) 50:1 220 Depress 9” (22.9cm) 7” x 1.5” (17.8cm x 3.
MANUFACTURING, INC. 500 N Spring Street / PO Box 997 Port Washington, WI 53074-0997 PRODUCTS, INC. McDonough, GA., 30253 www.snapper.com www.simplicitymfg.com © Copyright 2006, Simplicity Manufacturing, Inc. All Rights Reserved. Printed in USA.