Safety Instructions & Operator’s Manual For TURF CRUISER TRAIL CRUISER ™ ™ UTILITY VEHICLES † SERIES 1 UV1621BV (7085668) UVG1621BV (7085632) UVGT1621BV (7085903) UVGT1621BV shown NOTE: Not all utility vehicle models come with accessories shown above. Thank you for buying a Turf Cruiser™/Trail Cruiser™ Utility Vehicle! Before operating your machine, read this manual carefully and pay particular attention to the “IMPORTANT SAFETY INSTRUCTIONS” on Pages 2 thru 6.
IMPORTANT SAFETY INSTRUCTIONS WARNING This machine is a multi-purpose utility vehicle intended for off-road use only. It is not a toy and it is not a recreation vehicle. Careless, reckless operation can cause accidents resulting in damage and injury. Failure to comply with the following SAFETY instructions could result in serious injury or death to the operator or others.
IMPORTANT SAFETY INSTRUCTIONS CARRYING LOADS (Continued) PROTECTION AGAINST TIPOVERS 9. Always release accelerator and apply brake when descending slopes to maintain safe speed. 10. DO NOT replace tires with different size or construction. Tire size and construction are critical to the proper handling and stability of the machine. Use only tires approved by manufacturer. (Continued) 8. DO NOT operate machine on slopes exceeding 10 degrees (18% grade) when towing. Cargo bed must be loaded when towing. 9.
IMPORTANT SAFETY INSTRUCTIONS PREPARATION (Continued) SAFE HANDLING OF GASOLINE (Continued) 4. Be familiar with the area in which the machine will be operated. Inspect area for objects and hazards that could cause loss of control. 5. Keep people and pets clear of machine and work area. 6. Inspect shields, guards, switches, brakes and other safety devices frequently for proper operation and keep them in place. 7. Inspect headlights and repair as required before operating machine.
IMPORTANT SAFETY INSTRUCTIONS OPERATION (Continued) ELECTRIC WINCH OPERATION (Continued) 10. DO NOT operate machine at speeds in excess of 10 MPH with the differential lock engaged. 11. DO NOT attempt to engage differential lock while machine or wheels are moving. Completely stop machine, before engaging differential lock. 12. DO NOT attempt to turn the machine with the differential lock engaged. To avoid loss of control, slow machine and disengage the differential lock before turning. 13.
IMPORTANT SAFETY INSTRUCTIONS MAINTENANCE (Continued) 10. When working on machine with cargo bed raised, make sure that prop rod support is securely latched. 11. Service engine and make adjustments only when engine is stopped. Remove spark plug wires and secure away from spark plugs. 12. DO NOT check for spark by grounding plug near sparkplug opening. The spark could ignite the gas exiting the engine. 13. DO NOT change engine governor speed settings or over speed engine. 14. DO NOT modify machine.
TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS ...................................................................... 2-6 TABLE OF CONTENTS....................................................................................................7 SECTION 1 – FAMILIARIZATION ................................................................................................. 8-9 CONTROL IDENTIFICATION & SAFETY SIGNS .............................................. 10-12 SECTION 2 - OPERATING INSTRUCTIONS ..............
SECTION 1 – FAMILIARIZATION HOOD RETAINING LATCH (2) SEAT (2) OPERATOR PROTECTIVE STRUCTURE (OPS) SEAT BELT (2) STORAGE COMPARTMENT CARGO BED CARGO BED LATCH LEVER TOOL BOX BRUSH GUARD * POWERLINK™ GENERATOR SYSTEM * ELECTRIC WINCH * SEAT SIDE BAR (ONE EACH SIDE) HEADLIGHTS * NOT ON ALL MODELS TAILGATE TAILGATE LATCH (2) FUEL FILL RECEIVER HITCH CARGO BED LIFT HANDLE (ONE EACH SIDE) 1.2 NOMENCLATURE The nomenclature information above shows the essential parts of the vehicle.
SECTION 1 – FAMILIARIZATION DASHBOARD / PEDAL CLUSTER STEERING WHEEL HOURMETER/TACHOMETER/ SERVICE MINDER COMBO SPEEDOMETER/FUEL GAUGE COMBO BEVERAGE HOLDERS IGNITION SWITCH HAND GRIP FUSE PANEL HEADLIGHT SWITCH ELECTRIC WINCH SWITCH (OPTIONAL) IMPORTANT NOTE: DUE TO SPACE LIMITATIONS, THE BRAKE AND ACCELERATOR PEDALS ARE OFFSET TO THE RIGHT OF THE OPERATOR’S SEAT. OPERATOR MUST EXERCISE EXTREME CAUTION WHEN FIRST OPERATING THE VEHICLE, UNTIL FAMILIAR WITH PEDAL OFFSET.
CONTROL IDENTIFICATION & SAFETY SIGNS CHOKE DIFFERENTIAL LOCK ON HEADLIGHTS CARGO BED LIFT (OPTIONAL) OFF TRANSMISSION SHIFTER HEADLIGHT SWITCH PARK BRAKE CONSOLE CONTROLS IGNITION SWITCH DANGER – OPERATOR PROTECTIVE STRUCTURE SPEEDOMETER/FUEL GAUGE COMBO 9 10
CONTROL IDENTIFICATION & SAFETY SIGNS WARNING – NO RIDERS WARNING - TO PREVENT FIRE WARNING – OFF ROAD USE ONLY WARNING – HOT SURFACE WARNING – HITCH & TOWING SPECIFICATIONS & MAINTENANCE POWERLINK™ WARNINGS WARNING – CARGO BED & LOADS ● DO NOT OPERATE MACHINE WITH ● ALL LOADS MUST BE CENTERED CARGO BED RAISED. ● DO NOT RAISE CARGO BED WHEN LOADED OR ON SLOPES. NO HIGHER THAN SIDES OF CARGO BED AND SECURED TO PREVENT SHIFTING.
CONTROL IDENTIFICATION & SAFETY SIGNS WARNING AVOID SERIOUS INJURY OR DEATH ● OPERATOR MUST BE ADULT OR RESPONSIBLE TEENAGER AT LEAST 16 YEARS OLD AND POSSESS A VALID DRIVERS LICENSE. ● MAXIMUM; ONE OPERATOR AND ONE PASSENGER (400 LBS TOTAL). BOTH MUST BE SEATED IN SEATS PROVIDED, WITH SEAT BELT LATCHED AND ADJUSTED TO A SNUG FIT. ● READ ALL MANUALS AND FOLLOW INSTRUCTIONS BEFORE OPERATING VEHICLE.
SECTION 2 – OPERATING INSTRUCTIONS 2.1 2.1.6. Add Fuel to tank. (Refer to Engine Owner’s manual for fuel specifications.) Make sure fuel filler cap is tight after fueling. IMPORTANT NOTE: Always fuel machine out of doors, where fumes can safely dissipate. Do not smoke while fueling. PRE-START CHECK LIST Make the following checks and perform all service as required before starting and operating the machine. 2.1.1. Read Manuals.
SECTION 2 – OPERATING INSTRUCTIONS 2.1.13. Check Cargo Bed. Cargo bed must be lowered and securely latched. Tailgate should be closed and latched. Tailgate support cables must be installed and secured. 2.1.14. Check Safety Interlocks for proper function: 1. Engine must not crank unless Transmission is in Neutral and Brake is fully depressed. 2. Engine must begin to die if operator leaves seat without setting parking brake and shifting Transmission into Neutral. 3 *.
SECTION 2 – OPERATING INSTRUCTIONS 2.2 CONTROLS – FUNCTION AND OPERATION WARNING (Continued from previous page) DO NOT operate machine if accelerator pedal movement is sticky or sluggish. Engine must immediately return to idle speed when pedal is released. 2.2.4. Differential Lock. The differential lock increases traction by causing both rear wheels to pull evenly. Move the lever towards the front of the slot and latch to “Lock” the differential. (See Figure 2.4a.
SECTION 2 – OPERATING INSTRUCTIONS 2.2 2.2.11. Speedometer/Fuel Gauge Combo. Both functions are contained within the one dial. See Figure 2.6. Speedometer measures ground speed of unit. Fuel gauge indicates amount of fuel in tank. CONTROLS – FUNCTION AND OPERATION (Continued from previous page) 2.2.9. Headlights. The headlights are controlled by a rocker switch, located on the dash to the immediate left of the steering wheel. See Figure 2.5. Push the switch up to turn the headlights on.
SECTION 2 – OPERATING INSTRUCTIONS D. POWERLINK™ generator speed control lever must be set all the way down to ‘SLOW’ (equipped models only). E. Start engine and allow 2 minute warm up period. F. Shift transmission to Forward. ENGINE MUST BE AT IDLE SPEED. G. Release park brake. H. Move accelerator pedal slowly and with caution. Allow machine to accelerate to desired speed. 2.3 STARTING AND STOPPING ENGINE Before attempting to start and operate machine, perform all steps in the Pre-Start Check List 2.3.1.
SECTION 2 – OPERATING INSTRUCTIONS F. When increased traction is no longer needed the differential must be unlocked. Move differential lock lever to the “Unlocked” position. G. Resume normal machine operation. 2.5 PARKING MACHINE The park brake has a ratcheting lock mechanism. When setting the brake a clicking sound will be heard as the mechanism engages and locks the brake. To set and hold the machine properly, two or more clicks may be required. Always park the machine on a flat surface.
SECTION 2 – OPERATING INSTRUCTIONS 2.7.3. General Operating Procedures A. Always complete the Pre-Start Checklist before starting or operating the machine. B. Learn location and function of all controls before starting and operating machine. C. Do not start or operate the machine until seated with seat belt securely latched and adjusted to a snug fit. The machine is equipped with an Operator Protective Structure.
SECTION 2 – OPERATING INSTRUCTIONS 2.11 2.8 TOWING (Continued) 2.10 WATER CROSSING Operating machine in water, crossing streams, rivers, and creeks is not recommended. Fast moving water can quickly move the machine off course causing loss of control that may result in injury or death. Even shallow, still water can conceal hazards that if encountered could result in injury or death. The final drive for the machine is through a belt. A wet belt may slip, leaving the machine and occupants stranded. C.
SECTION 2 – OPERATING INSTRUCTIONS The POWERLINKTM On-Board Generator System will operate continuously at 1000 watts output and up to 1500 watts for brief periods. Operating at loads above 1000 watts may cause the POWERLINK TM system to reset, halting the electrical output. To avoid overloading the generator system, you must check the power (wattage) requirements of the appliance or tool before plugging it into the power receptacle.
SECTION 3 – MAINTENANCE 6. Reinstall the oil drain plug. Torque plug to 12 ft-lb. 7. Fill engine crankcase to proper level with new oil. Refer to the Engine Owner’s Manual for crankcase capacity and oil specifications. Do not overfill. The machine must be on a level surface and the dipstick unthreaded when checking engine oil level. 8. Lower cargo bed and latch securely. 3.1 INTRODUCTION To retain the quality of the Turf Cruiser™/Trail Cruiser™ utility vehicle, use genuine SNAPPER replacement parts only.
SECTION 3 – MAINTENANCE 3.2.2. 4. Roll machine until grease fitting is accessible. 5. Apply (2) shots of General Purpose grease from a grease gun 6. Repeat on right axle coupling. 7. Locate grease fitting on left & right king pins. See Figure 3.4a. 8. Apply (4) shots of General Purpose grease from a grease gun. Service Engine Air Cleaner (Continued) COVER DUCK BILL VALVE STEERING KINGPIN GREASE FITTING FIGURE 3.3 3.2.3. Check Transmission Fluid Level 1. Raise empty cargo bed and secure with prop rod.
SECTION 3 – MAINTENANCE 3.2.8. Check Interlocks The machine is equipped with interlocks that prevent the engine from cranking or starting unless the brake is fully depressed and the transmission is in Neutral. It is also equipped with an operator presence sensor that will cause the engine to die if the operator attempts to leave the seat without setting the park brake.
SECTION 3 – MAINTENANCE 3.4 SERVICE HOURS (CONT.) – EVERY 50 2. Allow fluid to drain completely. Reinstall drain plug and tighten securely. 3. Fill transmission with 5.6 qt of MOBILFLUID 424 or equivalent. 4. Check fluid level and top off as needed. Do Not over fill. OPERATING 3.4.3. Check Drive Clutch 1. Start engine and shift transmission to Forward. 2. Release park brake. Clutch should have no tendency to grab or cause motion. 3. Gradually increase engine speed with the accelerator pedal.
SECTION 4 – ADJUSTMENTS & REPAIRS 4.2 SERVICE BRAKE ADJUSTMENT WARNING DO NOT attempt any adjustments, maintenance, service or repairs with the engine running. STOP engine. Set park brake. Shift transmission to neutral. Remove key. Remove spark plug wire from spark plug and secure away from plug. Engine and components are HOT. Avoid serious burns, allow all parts to cool before working on machine. PARK BRAKE Brakes are critical to the safe operation of the machine.
SECTION 4 – ADJUSTMENTS & REPAIRS 4.2 SERVICE BRAKE & PARK ADJUSTMENT (Continued) 2. Observe and note cable positions on battery. See Figure 4.4. 3. Disconnect cables from battery terminals, disconnecting BLACK (Negative) cables first. Retain hardware. BRAKE 8. Operate machine on smooth flat surface at approximately 1/2 speed. 9. Apply brake firmly. Machine should stop in a straight line and not pull to either the right or the left. Also both rear tires should begin to skid evenly. 10.
SECTION 4 – ADJUSTMENTS & REPAIRS 4.3.2. Battery Installation IMPORTANT! The orientation of the battery and the routing of the battery cables is very important. Install battery carefully as shown in Figure 4.4. Always install positive (red) cables using the terminal cover. DO NOT operate machine until the battery retaining rod has been installed and the battery retained securely. 1. Carefully place battery into battery tray, and replace battery retaining strap (see Figure 4.4).
SECTION 4 – ADJUSTMENTS & REPAIRS 4.5 TRANSMISSION SHIFT ROD ADJUSTMENT The transmission shift rod is preset at the factory, and should not need adjustment. However, if transmission fails to shift into forward or reverse, adjustment may be needed. To adjust rod: 1. With cargo bed lifted and propped securely, loosen jam nut securing rod adjusting link. See Figure 4.6. 2. If transmission fails to shift into Forward, turn link counterclockwise 2-3 turns. 3.
SECTION 5 – ELECTRICAL 27 30
SECTION 5 - ELECTRICAL 30 AMP FUSE 15 AMP FUSE 30 AMP FUSE 28 31
TROUBLESHOOTING PROBLEM Engine Will Not Start Using Electric Starter PROBABLE CAUSE 1. Fuel tank empty. 2. Engine needs choking. 3. Spark plug wire(s) disconnected. 4. Faulty interlock circuit. 5. Brake pedal not depressed fully. 6. Blown Fuse. 7. Transmission not in neutral. 8. Battery is weak or dead. 9. Battery cables loose, broken disconnected or corroded. 10. Faulty electric starter or starter solenoid. 11. Starter cable loose, broken or disconnected. 12.
MAINTENANCE SCHEDULE SUBJECT Engine SERVICE TO BE PERFORMED Check Oil Level REFERENCE PAGES Page 13 Engine Initial Oil Change Page 22 Engine Periodic Oil Change Page 25 Engine Air Cleaner Oil Filter Change Service/Replace Spark Plug Replace Plugs Engine Manual Engine Manual & Page 22-23 Engine Manual.
1 YEAR LIMITED WARRANTY For one (1) year from purchase date for the original purchaser's residential, non-commercial use, SNAPPER - A Division of SIMPLICITY Manufacturing, Inc., through any authorized TURF CRUISER dealer, will replace, free of charge (except for taxes where applicable), any part or parts found upon examination by the factory at McDonough, Georgia, to be defective in material or workmanship or both.
PRODUCT REGISTRATION FORM IMPORTANT: KEEP THIS INFORMATION FOR YOUR PERSONAL RECORDS (Complete the following information on your purchase) Model Number ____________________________________________________________ Serial Number _____________________________________________________________ Date of Purchase ___________________________________________________________ Retailer ___________________________________________________________________ Retailer’s Phone Number _______________________________________
Safety Instructions & Operator’s Manual For TURF CRUISER TRAIL CRUISER ™ ™ UTILITY VEHICLES SERIES 1 IMPORTANT This products is built using an engine that meets or exceeds all applicable emissions requirements on the date manufactured. The label on the engine contains very important emissions information and critical safety warnings. Read, Understand, and Follow all warnings and instructions in this manual, the engine manual, and on the machine, engine and attachments.