_7 _ LAWN & GARDEN EQUIPMENT U MANUAL 1 8HP Zero-Turn Mfg, No. 2690487 5900608 19HP Description Massey Ferguson ZT 1844 Snapper ZT18441KHC Zero-Turn Mfg. No. 5900609 Riders Riders Description Snapper ZT19441KWV 20HP Zero-Turn Riders Mfg, No.
Thank you for purchasing this quality-built product. We're pleased that you've placed your confidence in the Simplicity and Snapper brand. When operated and maintained according to the instructions in this manual, your product will provide many years of dependable service. This manual hazards contains and risks associated safety information to make you aware of the with this machine and how to avoid them.
Tableof Coflteflts Safety Rules identification & information ................................. Numbers ........................................ 2 8 Safety DecaJs ....................................................... Safety interlock System .................................... Safety icons ....................................................... Features & Controls .......................................... Control Functions .................................................. 9 10 11 12 12 Operation ...
SsfetyRules& information OperatingSafety Congratulations on purchasing a superior-quality piece of lawn and garden equipment. Our products are designed and manufactured to meet or exceed all industry standards for safety. Do not operate this machine unless you have been trained. Reading and understanding this operator's manual is a way to train yourself. Power equipment is only as safe as the operator.
SafetyRules& information SlopeOperation Operation on slopes can be dangerous. Using the unit on a slope that is too steep where you do not have adequate wheel traction (and control) can cause sliding, loss of steering, control, and possible rollover. You should not operate on a slope greater than a 3.5 foot rise over a 20 foot length (10 degrees). Always mew across slopes, not up and down (to maintain traction on the wheels) and avoid sudden turns or rapid speed changes.
$sfetyRules& InformUofl Retaining Wails,Drop-offs, andWater Retaining walls and drop-offs around steps and water are a common hazard. Give yourself a minimum of two mower widths of clearance around these hazards and hand-trim with a walk behind mower or string trimmer. Wheels dropping over retaining walls, edges, ditches, embankments, or into water can cause rollovers, which may result in serious injury, death, or drowning.
Sa{etyRules& Ifl{ormUofl Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. This mowing deck is capable of amputating hands and feet and throwin og o_ects, The triangle in text signifies important cautions or warnings which must be followed. GENERAL OPERATION 1.
SafetyRulesandIflformaUon SLOPE OPERATION Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not operate on it. Control of a walk-behind or ride-on machine sliding on a slope will not be regained by the application of the brake.
SafetyRules& IflformUofl SERVICE AND MAINTENANCE Safe Handling of Gasoline 1. Extinguish all cigarettes, cigars, pipes, and other sources of ignition. 2. Use only approved gasoline containers. 3. Never remove the gas cap or add fuel with the engine running. Allow the engine to cool before refueling. 4. Never fuel the machine indoors. 5. Never store the machine or fuel container where there is an open flame, spark, or pilot light such as near a water heater or other appliance. 6.
Identi{icaUofl Numbers ,& _P!{J'_tyManufacturing, inc. Pb_ !{_ MODEL X)_ An ton, WJ 53074-0997 / USA XX=XXXX XX XXX llil|_llflIlifliflH }'ART_0.< ". J)'_× HIllfllllJilW |Illiiii_ilP NiiiJiilJ I } Unit IDTag North American Models / CE ._ Mower IDTag CE Models (Only) When contacting your authorized deaJer for replacement parts, service, or information you MUST have these numbers.
$a{etyDecaJs SAFETY DECALS This unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing. Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effectively, we have placed several safety labels on the unit to remind you of this important information while you are operating your unit.
SafetyIflterlock System NORTH AMERICAN EXPORT MODELS ONLY: MODELS ONLY: SAFETY SYSTEM SAFETY iNTERLOCK SYSTEM iNTERLOCK This unit is equipped with safety interlock switches. These safety systems are present for your safety, do qot attempt to bypass safety switches, and never :amper with safety devices. Check their operation "egularly. This unit is equipped with safety interlock switches.
SafetyIcofls CE SAFETY Safety Icons The alert symbol _ is used to identity safety information about hazards that can result in personal injury. A signal word (DANGER, WARNING, or CAUTION) is used with the alert symbol to indicate the likelihood and the potential severity of the injury. In addition, a hazard icon may be used to represent the type of hazard.
Features& Centrols CONTROL FUNCTIONS The information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing require the combined use of several controls applied in specific sequences. To learn what combination and sequence of controls to use for various tasks see the OPERATION section. Ground Speed Levers These levers control the ground speed of the rider. The left lever controls the left rear drive wheel and the right controls the right rear drive wheel.
Features& Centrols B Hour Meter Fuel Tank The hour meter measures the number of hours the key has been in the RUN position. Fuel Note: The hour meter will register the passage of time when the key is in the RUN position, even if the engine is not running. The hour meter has a self contained power source so the total hours are always visible. _PTO The PTO (Power Take-Off) switch engages and disengages attachments that use the PTO. To engage the PTO, pull UP on the switch. Push DOWN to disengage.
Operation GENERAL OPERATING SAFETY CHECKS BEFORE STARTING • Check that crankcase is filled to full mark on Before first time operation: Be sure to read all information in the Safety and Operation sections before attempting to operate this tractor and mower. Become familiar with all of the controls and how to stop the unit. Drive in an open area without mowing to become accustomed to the unit brake lever or set the parking brake. dipstick.
OperaUofl ,WARNING if you do not understand how a specific control functions, or have not yet thoroughly read the FEATURES & CONTROLS section, do so now. Do NOT attempt to operate the tractor without first becoming familiar with the location and function of ALL controls. STARTING THE ENGINE 1. While sitting in the operator's seat, engage the parking brake and make sure the PTO switch is disengaged and the motion control handles are locked in the NEUTRAL position. 2.
Operation ZERO TURN DRWING PRACTICE The lever controls of the Zero Turn rider are responsive, and learning to gain a smooth and efficient control of the rider's forward, reverse, and turning movements will take some practice. Spending some time going through the maneuvers shown and becoming familiar with how the unit accelerates, travels, and steers -- before you begin mowing --is absolutely essential to getting the most out of the Zero Turn rider.
Operatiofl Practice Turning Around PracticeTurning a Corner While traveling forward bring one handle gradually back toward neutral. Repeat several times. NOTE: To prevent pivoting directly on the tire tread, it is best to keep both wheels going at least slightly forward. Executing Turns To turn in place, "Zero Turn," gradually move one ground speed control lever forward from neutral and one lever back from neutral simultaneously. Repeat several times.
Operation Figure g. Mower Belt Routing A. Arbor Pulleys B. Back-Side idlers C. PTO Pulley D. Belt Tension Release Lever MOWER REMOVAL INSTALLATION Figure 10. Release Belt Tension A. Belt Tension Release Lever B, Guard Notch AND NOTE: Perform mower installation and removal on a hard flat surface such as a concrete floor. Removal 1. Disengage the PTO, engage the parking brake, turn off the ignition, remove the key, and wait for all moving parts to stop. 2.
Operatiofl MOWING J Before mowing, set the cutting height as described in the Troubleshooting, Adjustments & Service section. 1. Engage the parking brake. Make sure the PTO switch is disengaged and the motion control lever is in the NEUTRAL position. 2. Start the engine (see STARTING THE ENGINE). 3. Set the throttle to FULL. J 4. Engage the PTO by pulling up on the PTO switch. J 1,, 5. Begin mowing. See Mowing Recommendations section for tips on mowing patterns and lawn care.
Operation When and How Often to Mow The time of day and condition of the grass greatly affect the results you'll get when mowing. For the best results, follow these guidelines: 1. Mow when the grass is between three and five inches high. 2. Mow with sharp blades. Short clippings of grass one inch or shorter decompose more quickly than longer blades. Sharp mower blades cut grass cleanly and efficiently, preventing frayed edges which harm the grass. 3. Mow at time of day when the grass is cool and dry.
OperaUofl Proper IVluIching ATTACHING Mulching consists of a mower deck which cuts and recuts clippings into tiny particles and which then blows them down INTO the lawn. These tiny particles decompose rapidly into by-products your lawn can use. UNDER PROPER CONDITIONS, your mulching mower will virtually eliminate noticeable clippings on the lawn surface. The maximum weight of a towed trailer should be less than 200 Ibs (91 kg).
RegWr Maintenance MAINTENANCE SCHEDULE & PROCEDURES The following schedule should be followed for normal care of your rider and mower.You will need to keep a record of your operating time. Determining operating time is easily accomplished by observing the elapsed time recorded by the hour meter.
RegWr Maintenance LUBRICATION Lubricate the unit at the following lubrication points shown in Figure 16. Oil: Grease: i_ chutepivots hinge • discharge control handle front caster yokes • front caster wheelpivots axles(select models) rear suspension Generally, all moving metal parts should be oiled where contact is made with other parts. Keep oil and grease off belts and pulleys. Remember to wipe fittings and surfaces clean both before and after lubrication.
RegWr Maintenance WARNING For your personal safety, do not handle the sharp mower blades with bare hands. Careless or improper handling of blades may result in serious injury. WARNING For your personal safety, blade mounting capscrews must each be installed with a hex/spiine washer and spring washer, then securely tightened. Torque blade mounting capscrew to 45-55 ft. Ibs. (61-75 N.m.) SERViCiNG • LOOSEN Figure 17. BJade RemovaJ THE MOWER BLADES Service JntervaJ: Every 10 Hours or As Required .......
RegWr Maintenance CHECKTIRE PRESSURES Tire pressure should be checked periodically, and maintained at the levels shown in the chart. Note that these pressures may differ slightly from the "Max inflation" stamped oil the side-wall of the tires. The pressures shown provide proper traction, improve cut quality, and extend tire life. CHECKING / ADDING FUEL To add fuel: 1. Stop the engine and allow to cool for at least 3 minutes. 2. Remove the fuel cap (see A, Figure 21). 3.
RegWr Mai.te.a.ce CHECK/FILL TRANSMISSION OIL Oil Type: 20W-50 conventional detergent motor oil. 1. Check the oil level when the unit is cold. The inspection port is located on the inside of the right tank cover. The oil level should be within 1/2" (1.3 cm) of the horizontal level mark (D, Figure 22). If the oil is below this level, proceed to step 2. 2. Before removing the reservoir cap, make sure the area around the reservoir cap and fill neck of the reservoir is free of dust, dirt, or other debris.
RegularMaintenance BATTERY MAINTENANCE STORAGE Cleaning Before you store your unit for the off-season, read the Maintenance and Storage instructions in the Safety Rules section, then perform the following steps: the Battery and Cables 1. Disconnect the cables from the battery, negative cable first (B, Figure 22). 2. Clean the battery terminals and cable ends with a wire brush until shiny. 3. Reinstall the battery and reattach the battery cables, positive cable first (see A, Figure 22) 4.
TreublesbeeUflg, Adjustments, & Service TROUBLESHOOTING _WARNING While normal care and regular maintenance will extend the life of your equipment, prolonged or constant use may eventually require that service be performed to allow it to continue operating properly. To avoid serious injury, perform maintenance on the tractor or mower only when the engine is stopped and the parking brake engaged. The troubleshooting guide below lists the most common problems, their causes and remedies.
TroubJeshooUflg, Adjustmflts,& Service RidepTpoubleshooting Continued. PROBLEM CAUSE REMEDY Engine runs, but rider will not drive, 1. 1. Turn valve(s) clockwise to close. Rider drive belt slips. 2. 3. 4. Hydraulic release valve(s) in "open" position. Belt is broken. Drive belt slips. Brake is not fully released. 1. 2. Pulleys or belt greasy or oily. Tension too loose. 2. See Drive Belt Replacement. 3. See problem and cause below. 4. See authorized service dealer 3. Belt stretched or worn. 1.
Treublesbeetiflg, Adjustments, & Service TROUBLESHOOTING COMMON PROBLEMS PROBLEM CAUSE REMEDY Streaking, 1, 2, 3, 4, 5, 6, 1. Sharpen your blades. 2. Replace your blades. 3. Always mow at full throttle. 4. Slow down. 5. Clean out the mower. 7, Scalping, Stepped Cutting, Uneven Cutting. Stingers, 30 CUTTING Blades are not sharp. Blades are worn down to far, Engine speed is too slow. Ground speed is too fast.
TroubleshooUflg, Adjustmflts,& Service SEAT ADJUSTMENT The seat and ground speed control levers should be adjusted so that operator's elbows are supported by the arm rests when his/her hands are on the controls, and the ground speed control levers can be moved through their full range of motion without contacting the operator's legs. Seat Position Adjustment The seat can be adjusted forward and back.
TreublesheeUflg, Adjustments, & Service SPEED BALANCING ADJUSTMENT ,WARNING DO NOT adjust the rider for a faster overafl speed forward or reverse than it was designed for. If the rider veers to the right or left when the ground speed control levers are in the maximum forward or reverse position, the top speed of each of these levers can be balanced by turning the adjustment bolt(s) (A & C Figure 25). Only adjust the speed of the wheel that is traveling faster. TO REDUCE THE SPEED OF THE FASTER WHEEL 1.
TroubleshooUflg, Adjustmflts,& Service PARKING BRAKE ADJUSTMENT 1. Disengage the PTO, stop the engine, block the front wheels, remove the ignition key, and engage the parking brake. 2. Elevate the rear end of the unit and remove the rear wheels. 3. Check the brake spring (A, Figure 27) length (both wheels). With the brake engaged the compressed spring length should be 2" (5 cm). If not, adjust the Iocknut (C) to achieve the compressed spring length of 2" (5 cm). 4.
TreublesheeUflg, Adjustments, & Service SUSPENSION (SELECT ADJUSTMENT MODELS) The shock assembly can be adjusted to vary the amount of pre-load applied to the springs. This allows the operator to customize the ride according to operator's weight and operating conditions.
TroubleshooUflg, Adjustmflts,& Service Figure 30. Adjust PTO Clutch A. Window EL Adjustment Nut C..016"-.018" (0,40-0,45mm) Feeler Gauge Figure 29. PTO Clutch Adjustment A. Adjustment Window (Qty. 3, one shown) B. Adjustment Nut PTO CLUTCH ADJUSTMENT Check the PTO clutch adjustment after every 100 hours of operation. Also perform the following procedure if the clutch is slipping or will not engage, or if a new clutch has been installed. 1.
TreublesheeUflg, Adjustments, & Service MOWER DECK LEVELING Perform these adjustments on a flat level surface. S_DE-TO-SIDELEVELING 1. With the mower installed, place the rider on a smooth, level surface such as a concrete floor. Turn the front wheels so they are straight. 2. Check for bent blades and replace if necessary. 3. Place the mower cutting height pin in the 4th hole from the bottom (see insert, Figure 33).
TroublesbooUflg, Adjustmflts,& Service ROLLER BAR LEVELING (SELECT MODELS) The rollers on this Zero Turn unit are not intended to ride on the ground. DO NOT adjust rollers to ride on the ground. Rollers riding on the ground will damage turf and or unit. 1. First level the mower deck using the procedure found in MOWER DECK LEVELING. 2. With the mower installed, place the rider on a smooth, level surface such as a concrete floor. Turn the front wheels so they are straight. 3.
TreublesheeUflg, Adjustments, & Service HYDRAULIC PUMP DRIVE BELT REPLACEMENT 1. Park the rider on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the parking brake, turn off the engine, and remove the ignition key. 2. Remove the PTO drive belt (see MOWER BELT REPLACEMENT for removal instructions). 3. Loosen the nut towards the front of the machine on the spring anchor hook (H, Figure 38) to release the majority of the belt tension.
SpecificaUofls NOTE: Specifications are correct at time of printing and are subject to change without notice. CCA ENGINE: 18 HP* Kohler Make Model Kohler Courage 18 18 @ 3400 rpm 32.6 Cu. in (535 cc) 12 Volt, 15 amp. Alternator, Battery: 340 CCA 1.6 qt. ( 1.5L) w/Filter Horsepower Displacement Electrical System Oil Capacity 19 HP* Kawasaki Make Model Horsepower Displacement Electrical System 20 HP* Kohler Make Model Horsepower Displacement Electrical System Kohler Courage 20 20 @ 3400 rpm 36.4 Cu.
Notes 40 www.simplicitymfg.com I www.snapper.
ProductQuickSpecs: ENGINE: BELTS AND BLADES: TRACTOR 18 HP* Kohler Make Kohler Pump Drive Belt Model Oil Capacity Courage 18 1.6 qt. ( 1.5L) w/Filter 44" MOWER Deck Drive Belt Mower Blade 19 HP* Kawasaki Make Model Oil Capacity Kawasaki FH580V 3.8 US pt.(l.6L) 5023256 1704100 50" MOWER w/Filter 20 HP* Kohler Make Kohler Model Oil Capacity Courage 20 1.6 qt. ( 1.
