SP-2400 www.snowexproducts.
Table of Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 General Information and Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction This manual has been designed for your help. It will assist you and instruct you on the proper set-up, installation and use of this spreader. Refer to the table of contents for an outline of this manual. We require that you read and understand the contents of this manual completely (especially all safety information) before attempting any procedure contained herein.
General Information CONGRATULATIONS! The spreader you have purchased is an example of snow and ice control technology at its finest! Your spreader’s innovative, self-contained design is a trademark of all Trynex products. Here’s why... SIMPLICITY: Fewer moving parts manufactured of higher quality means minimal maintenance for your SnowEx spreader.
Safety Before attempting any procedure in this book, these safety instructions must be read and understood by all workers who have any part in the preparation or use of this equipment. For your safety warning and information decals have been placed on this product to remind the operator of safety precautions . If anything happens to mark or destroy the decals, please request new ones from Trynex, International. Unit must be strapped down and locked into position before operating vehicle.
Safety (continued) Always inspect pins and latches whenever attaching or detaching spreader, and before traveling. Never leave material in hopper for long periods of time. Be aware that all ice melters are hygroscopic and will attract atmospheric moisture and harden up. Remember, most accidents are preventable and caused by human error.
Safety and Warning Labels Model # SP-2400 SERIAL NUMBER ON INSIDE OF COVER BOTH SIDES BOTH SIDES . . ! . DANGER BOTH SIDES . . . Do Not Remove Spreader With Material In Hopper . Install Spreader Using Supplied Mounting Instructions . Be Aware Of Your Surroundings While Body Is Raised Up . Read Owner’s Manual For Important Operating Instructions . Tailgate Latches Must Be Fully Engaged Before Operating ! . WARNING . Read Owner’s Manual For Installation Instructions .
Component Assembly Views Model # SP-2400 Spinner Drive Assembly Auger Drive Assembly Electrical System Assembly Hopper Assembly 8—8 Frame Assembly L1186 © Trynex International 2009
Front and Rear Views Model # SP-2400 © Trynex International 2009 L1186 8—9
Auger Drive Assembly Parts Breakdown Model # SP-2400 8 — 10 L1186 © Trynex International 2009
Auger Drive Assembly Parts Breakdown Model # SP-2400 Key Par t No. D5527 D6584 D6453 D5702 D5709 D5706 D6452 D6842 D6843 D6873 D6825 D6894 D6789 D6792 Des c r iption 1” Bearing 3/8” Flange Nut 5/16” x 1” Serrated 18-8 SS Bearing Cover 6” Variable Pitch Auger 5/16” Serrated Flange Nut 3/8” Serrated HHCS Love Joy Coupling Urethane Spyder 3/16” Key Stock 12 Volt Auger Motor Auger Transmission Auger Shaft Hopper Washer Auger Shaft Hopper Collar Qty.
Spinner Drive Assembly Parts Breakdown Model # SP-2400 8 — 12 L1186 © Trynex International 2009
Spinner Drive Assembly Parts Breakdown Model # SP-2400 Key Par t No.
Hopper Assembly Parts Breakdown Model # SP-2400 8 — 14 L1186 © Trynex International 2009
Hopper Assembly Parts Breakdown Model # SP-2400 Key Par t No. D 5710 D 6131 D 5700 D 5724 D 6515 D 4125 D 4122 D 5711 D 5713 D 5714 D 5712 D 6133 D 6165 D 4121 Des c r iption Hopper Auger Motor Cover 1/4-20 x 1/2” SS HWH Serrated TCS RTG Hopper 3/8-16 x 2-3/4 HHCS Heavy Duty Vibrator 3/8” Flat Washer 3/8-16 x 1-1/2 HHCS Vibrator Link Arm Short Baffle Plate Long Baffle Plate Interior Main Baffle Support Frame 5/16 x 1/2” HHCS SS 5/16 Flat Washer 5/16-18 x 1” HHCS SS Qty.
Frame Assembly Parts Breakdown Model # SP-2400 8 — 16 L1186 © Trynex International 2009
Frame Assembly Parts Breakdown Model # SP-2400 Key Par t No. D 5705 D 5736 D 5728/29 D 4122 D 5730/31/32 D 5735 D 5734 Description 2400 Frame Weldment Upper Gussett Upper Pin Bracket 1.125 & 1.0 3/8-16 x 1-1/2 HHCS Lower Pin 1.25, 1.0, .750 Right Hand Main Bracket Left Hand Main Bracket Qty. 1 2 2 ea. 8 2 ea.
Vehicle Harness Wiring Instructions Model # SP-2400 Step 1: Take harness assembly and route from the rear of the vehicle to the front. Route harness along frame and attach to frame holes and frame supports. It is not recommended to attach to fuel or brake lines for obvious reasons. Do not route close to exhaust system or engine, even though Snowex uses high temperature wiring. It still could melt under extreme heat and short the spreader electrical system as well as the vehicle electrical system.
Electrical System Parts Breakdown Model # SP-2400 IMPORTANT: Do not modify harness length. Any modifications will void warranty. IMPORTANT: In the off season remove control and put in a cool dry place. The interior summer temperatures could damage circuit board and void warranty. Anderson Block Key © Trynex International 2009 L1186 Par t No. D 5716 D 6837 D 6836 D 5708 D 6839 D 6851 D 6170 D 6841 Description Qty.
Controller Wiring Diagram Model # SP-2400 Auger Red Positive (+) Auger Black Negative (–) 20 Amp Circuit Breaker 20 Black Negative (–) Pre-Wetting System Output Data Port OUTPUT Spinner Red Positive (+) Vibrator Red Positive (+) Red Positive (+) MAIN INPUT POWER Control Power Cable Vibrator Black Negative (–) Spinner Black Negative (–) IMPORTANT: In the off season remove control and put in a cool dry place. The interior summer temperatures could damage circuit board and void warranty.
Spreader Power Harness Circuit Diagram Model # SP-2400 SPINNER Red Positive (+) SPINNER Black Negative (–) AUGER Red Positive (+) VIBRATOR Red Positive (+) VIBRATOR Black Negative (–) AUGER Black Negative (–) MAIN POWER PLUG SPREADER Red Positive (+) Black Negative (–) Red Positive (+) Black Negative (–) VIBRATOR POWER PLUG © Trynex International 2009 L1186 SPINNER POWER PLUG 8 — 21
Vehicle Harness Circuit Diagram Model # SP-2400 CONTROL OUTPUT PLUG BUMPER PLUG AUGER CIRCUIT OUTPUT SPINNER/VIBRATOR CIRCUIT Anderson Block (4) Pos Anderson Block (2) Pos VIBRATOR Green Negative (–) VIBRATOR OUTPUT Yellow Positive (+) VIBRATOR Yellow Positive (+) AUGER Black Negative (–) AUGER Red Positive (+) SPINNER OUTPUT Blue Positive (+) SPINNER Blue Positive (+) VIBRATOR OUTPUT Green Negative (–) Red Positive (+) Black Negative (–) SPINNER OUTPUT Orange Negative (–) SPINNER Orange Negativ
Mounting System Exploded View Model # UMK-175 Central Lift Point Key Part No. D 4122 D 5728 D 5729 D 5730 D 5731 D 5732 D 5734 D 5735 D 5736 Des cription 3/8”-16 x1-1/2” Hex Bolt Upper Pin Bracket w/1.125 Hole Upper Pin Bracket W/1.0 Hole Lower Weld On Pin 1.250 Dia Lower Weld On Pin 1.0 Dia Lower Weld On Pin .750 Dia Left Hand Main Bracket Right Hand Main Bracket Upper Gussett © Trynex International 2009 L1186 Qty.
Mounting Instructions Model # UMK-175 Step 1: Use centrally located lifting point on spreader frame. Hang spreader in center of dump body opening, (note) spreader opening must be level with dump floor. Step 2: Using bolts provided in kit, mount left and right main angle to spreader frame. Step 3: Mark and trim angles to appropriate width to match tailgate, remount angles to spreader frame. Step 4: Using correct pin size provided in kit for lower latch pin, measure and cut pin to correct length.
Work Light System Parts Breakdown Model # SP-2400 CONNECT TO MAIN CONTROL INPUT POWER PLUG USING MALE/ FEMALE SPADE TERMINALS. Key Part No. D 6784 D 5726 D 5719 © Trynex International 2008 L1186 Description Work Light Assembly Work Light Adapter Vehicle Harness W/Switch Qty.
Operating the Spreader Model # SP-2400 SP-2400 INTERIOR BAFFLE and INVERTED-V INSTRUCTIONS • The SP-2400 uses a multi-function baffle system over the auger area. . This twin baffle design is used to reduce load on the auger drive train which controls amperage load to the electrical system. It must not be removed unless servicing the unit. • There are two covers provided, one long and one short. They can be removed in different combinations depending on the material type or moisture content.
Operating the Spreader Model # SP-2400 PREPARATION CAUTION – Sweep area clear of foreign objects or obstacles that could cause personal injury. Keep other persons, children, or animals out of the area to be spread. SPREADER LOADING WARNING – Do not overload vehicle. Use chart below to calculate weight of material. Weights of material are an average for dry materials. Material Weight Per Cubic Ft. Rock Salt 35-40 lbs. Sand/Salt Mix 95-120 lbs.
Operating the Spreader (continued) Model # SP-2400 WARNING PROTECTION • If audible beeping occurs, read display to identify problem. If display reads “OL” (overload) or “OH” (overheat), shut controller down and carefully clear jammed auger. If display reads “E1“ this means there is a dead short in system. Do not use until problem is corrected. If display reads “E 0” this means that the motor is not getting any power.
Troubleshooting Model # SP-2400 Whenever service is necessary, your local SnowEx Dealer knows your Spreader best. Take your Spreader to your local dealer for any maintenance or service needs on your unit. If this is not possible, the Troubleshooting Guide below may assist you in identifying the problem. Warning: First read all warning instructions and safety messages before servicing your spreader. Preliminary Checks • Be sure all electrical connections are tight and clean.
Troubleshooting Model # SP-2400 SPREADER DOES NOT RUN CONTROLLER TURNS ON BEEP SHUTS OFF DISPLAYS ERROR CODE OL CODE DEFINITION: AMP DRAW TOO HIGH JAMMED MATERIAL BAD MOTOR CHECK WITH TEST KIT SWITCH OFF & ON FOR AUTO-REVERSE FUNCTION CLEAR JAM TEST 4 TO 20 AMP DRAW NO LOAD GOOD 20+ AMP DRAW NO LOAD BAD BAD TRANSMISSION CHECK WITH TEST KIT CORROSION TEST TURN SHAFT BY HAND SHOULD TURN FREELY REPLACE ALL CORRODED CONNECTIONS DON'T FORGET USE DIELECTRIC GREASE BAD CONTROLLER CHECK WITH TEST KIT
Troubleshooting Material Flow Model # SP-2400 MATERIAL FREE FLOWS MATERIAL DOES NOT FLOW CHECK BAFFLE LENGTH 18" CORRECT MATERIAL ISSUE CHECK BAFFLE POSITION SHOULD TOUCH HOPPER ON 3 SIDES MATERIAL ISSUE MATERIAL OBSTRUCTION RUN 12 VOLT TO AUGER CIRCUIT ON SPREADER POWER CORD AUGER RUNS BACKWARDS TURN ON VIBRATOR SLOW MATERIAL FLOW REMOVE OBSTRUCTION MATERIAL ISSUE AUGER RUNS PROPER DIRECTION AUGER RUNS BACKWARDS REPLACE VEHICLE HARNESS CHECK CONNECTIONS AT AUGER MOTOR FOR REVERSE POLARITY
Spreader Maintenance Model # SP-2400 • WARNING – When servicing is necessary, perform it in a protected area. Do not use power tools in rain or snow because of danger of electrical shock or injury. Keep area well lighted. Use proper tools. Keep the area of service clean to help avoid accidents. • WARNING – Disconnect electricity to spreader before servicing. • CAUTION – The controller is a solid state electronic unit and is not serviceable. Any attempt to service will void warranty.
Useful Formulas Model # SP-2400 Determining Vehicle Payload Material Type Example: Coarse Salt – Dry Equipment installed when vehicle was weighed 6'/8' Vee Pro SP-2400 Front Gross Axle Weight Rating (RGAWR) Rear Vehicle Weight Rating (GVWR) (lb.) 8600 Gross Vehicle Weight (GVW) (lb.) (empty) – 6500 – – – – Payload Available (lb.) = 2100 = = = = Material Weight (lb./cu. yd.) ÷ 1431 ÷ ÷ ÷ ÷ Maximum Volume (cu. yd.) = 1.47 = = = = Maximum Height (approximate) (in.
Warranty Limited Warranty Snowex products are warranted for a period of two years from the date of purchase against defects in material or workmanship under normal use and service, subject to limitations detailed below. Warranty period of two years begins on the date of purchase by the original retail user. The WARRANTY REGISTRATION CARD must be returned to the manufacturer for this warranty to become . This warranty applies to the original retail purchaser only.
Warranty Registration and Customer Survey To initiate the warranty on your new SnowEx spreader and assure prompt warranty service, please complete the following warranty registration and customer survey, sign and mail it back to the factory within 30 days of purchase.
