36”x 84”H-Barn Door Installation Instruction 36” x 84” H-Barn Door Assembly Detail CODE PARTS QTY A1 A2 Side Stile 2 Top Rail 1 B1 B1 A1 A2 C1 B2 Bottom Rail 1 B3 Middle Rail 1 C1 Left Side Slat 2 C2 Middle Slats 6 C3 Right Side Slat 2 E 3.
What Is Tongue and Groove? Tongue Groove Tongue refers to the extending ridge beyond the main portion of the slat or stile. Groove refers to the slot cut into the other side of the slat or stile. 1. On a flat, clean surface, lay out one side stile (A) with the groove facing to the right. Assemble top rail (B1) , middle rail (B3) and bottom rail (B2) to A1 by fitting the tongue into the groove of A.
. Place the right side stile (A2) beside the assembled slats and rails with groove facing left. Slide to the left to cover the top and bottom rail tongues and the edge of the slat assembly. Insert carriage bolts into holes on the right side of A2, use hey key to fasten carriage bolts to the pre-installed anchors in B1,B3 and B2. B1 A2 A1 C1 C2 C2 C2 C3 B3 C1 C2 C2 C2 C3 B2 4. Insert plastic cap (F) into holes on the side of side stile (A) to complete the installation.
Barn Door hardware installation Product Content 1.1, 1 x Rail 2.1, 2 x Hanger 4.1, 2 x Door Stopper 4.2, T-Shape Floor Guide 4.3, Roller Floor Guide 2.2, 4 x Door Screw 4.4, 2 x Rubber End 3.1, 5 x Wall Spacer 3.2, 5 x Anchor (For concrete wall) 5.1, 1 x Handle and Pull 3.3, 5 x Lag Bolt (For wood stud) Tools Needed 1, Pencil 5, Level 2, Wrench 6, Drill 3, Phillips Screwdriver 7, Drill Bit Ø/” Ø/” 4, Plumb Bob 8, Tape NOTICE Please retain these instructions for future reference.
Measurements A 78/” 16” 16” 16” 16” B C 1/” H E 1/” 3/” H+1/” F D ⁄” A Overall Rail length is 78/”. B The gap between each pre-drilled hole is 16”. C Distance from door top side to holes on the wall is 1/”.. D Distance from the bottom of the door to the floor is 3/8”. E Door height is H. F The height of holes on the wall is H+1/”. Instructions It is very important to determine whether you will be installing a Header Board prior to installing the track.
Step-1 Place the rail against the wall, and use a pencil to mark where the holes should be. Make sure the height of holes on the wall is H+1/”. Level can make the rail horizontal. Step-2 We provide 2 kinds of screws for you to install rail onto concrete wall or drywall. A Concrete wall Installation. Install the anchor to holes on the concrete wall first, then install lag bolt to anchor. B Drywall Installation. Install the lag bolt to wood stud or head board directly.
Step-4 Install the hangers onto the door according to the measurement in the pictures below. Maximum door thickness is 1/”.. If your door’s thickness is less than 1/”, please add some bolt washers or cut the long door bolts to a suitable length to fit the door. Install the hangers onto the door according to the measurement in the pictures below . 1/” 3/” Step-5 The rubber ends are used to protect the door from touching the rail when sliding the door.
Step-6 Hang the door over the rail. Step-7 Turn the rubber ends approximately 180 degrees so that they are stuck between the door and the rail.
Step-8 Adjust the 2 door stoppers to find a suitable position, Use the hex key to screw the door stoppers in place. Step-9 Install the barn door handle and pull. Put barn door handle on the door first to fix a suitable position and make a mark, Use suitable drill bit to drill holes on the door where the mark is, and then install the barn door handle and pull according to the picture.
Step-10 We provide 2 kinds of floor guide for you. Floor guide is used to keep your door stable and prevent the door bottom swinging back and forth when you slide it open and closed. 1/” 1/” a. T-shape floor guide (installed on the floor)use router or circular saw to create a kerf at bottom of the door, along the center to allow the tip of the T-shape floor guide to fit in between. b. Roller floor guide (installed on to the wall), customize the distance according to the door thickness.
