duo vision 500, 650, 800 duo rapido 650 t Installation and Operating Instructions t 46758V001-262012-0-OCE-Rev.
Table of contents General Information....................................................... 3 Deleting a hand-held remote control button from the radio receiver............................................................................ 22 Symbols............................................................................................ 3 Deleting a channel from the radio receiver............................... 22 Safety instructions.....................................................................
General Information Symbols ¾¾ There is a risk of persons being crushed or cut by the mechanism or sharp edges of the door. ¾¾ If the garage does not have a separate entrance or the garage door does not have a built-in slip door, you must install an emergency release (release lock or Bowden cable) that can be operated from outside. Attention symbol: Important safety instructions! Attention - to ensure personal safety, it is important to observe all instructions.
General Information Max. permissible door dimensions * Weight: Rails 2600 16,0 16,0 16,0 kg Rails 3000 17,4 17,4 17,4 kg Rails 3400 18,4 18,4 18,4 kg 500 650*** 800 Unit Swinging door 3500 5000 5500 mm Package (L x W x H): Sectional door 3500 5000 5500 mm Drive 790 x 160 x 160 mm Hinged double door ** - 2800 2800 mm Rails 2600 1665 x 160 x 50 mm Rails 3000 1860 x 160 x 50 mm Rails 3400 2060 x 160 x 50 mm Max.
General Information Scope of supply The actual scope of supply may vary depending on the design of the drive. Package 1 10 5 3 7 3 4 6 1 13 2 8 D M on ta ge un d B rie et bs sa tu ei nl ng 1 34 D 9 11 12 Item Name Quantity 1. Controller housing (button, power cable, lighting) 1 2. Carriage (chain guide) 1 3. C-track (uncoated) 2 4. Connecting sleeve (uncoated) 1 5. Guide idler “H” 1 6. Guide idler “V” 1 7. Chain with chain guide 1 8. Push rod 1 9.
General Information Declaration of Installation for the installation of an incomplete machine in accordance with the Machinery Directive 2006/42/EC, Appendix II, Section 1 B SOMMER Antriebs- und Funktechnik GmbH Hans - Böckler - Straße 21 - 27 73230 Kirchheim unter Teck Germany hereby declares that the controller duo / duo rapido, as of the identification duo / duo rapido 01/10, complies with the Machinery Directive 2006/42/EC and is specified for installation in a door system.
Installation preparations Safety instructions Personal safety equipment Attention! Important instructions for safe installation. Observe all installation instructions – improper installation can lead to serious injuries! ¾¾ The mains supply line that has been provided may not be shortened or extended. ¾¾ The voltage of the power source must correspond with the voltage listed on the drive type plate.
Installation Safety instructions No. Door type Attention! Important instructions for safe installation. Observe all installation instructions – improper installation can lead to serious injuries! Attention! After installation, it is imperative that you check the drive to ensure that it has been correctly adjusted and that it reverses upon contacting a 50 mm high object on the floor. ¾¾ The drive may only be installed, connected and commissioned by qualified technicians.
Installation Selection of installation variants Note! Select the desired installation variant. The power supply lines must be adapted for the installation variants (A/C)! Attention! The chain cover is not packaging. Do not remove it! Make sure that the chain is always completely clipped into the chain cover and all parts of the chain cover have been pushed together so they are flush. Additional pulse transmitters are: hand-held transmitters, Telecody, wireless indoor switches and key switches.
Installation 2 2 4 6 7 V 3 10mm 2 1 3 N Slide the carriage (1) onto the chain (2) with chain guide (4). The chain (2) engages in the chain wheel (3). If the chain wheel (3) does not rotate, pull once on the emergency release cord (N). The chain wheel (3) is then unlocked. 3 4 1 Don’t tighten here; pretensioned at the factory. Tighten the chain as far as the mark (arrow).
Installation 1 5 3 a 4 5 1 1 b 90 ° c 2 2 6 Loosen the guide idler (1) and push it in the direction of the arrow; fold out the chain guide (2). 2 4 a) Hook the tensioner (1) into the chain (2). b) Turn the tensioner 90°. c) Push the slide-in part (6) in the rail and insert the tensioner. Put the washer (5) and spring (4) on the tensioning screw (3) and screw the tensioning screw (3) into the tensioning element. 2 3 2 1 3 N Slide the carriage (1) onto the chain (2) with chain guide (4).
Installation Installation (example: installation variant B) 12 VM 13 D S Attention! Use a surefooted and stable ladder. 15 30 11 THP THP 15 min.15 Note! If installing on the ceiling (D), space the drill holes 15 mm apart if possible. Reduced tilting angle of the mounting bracket. 5 - 65mm min. 35mm 30 11 ½ ½ The drive can be mounted on the header (S) or on the ceiling (D). Measure the front of the center of the door (VM) and mark on the door and header or ceiling.
Installation Attention! Always ensure that the drive is installed parallel to the running rails of the door. 19 3 2 20 7 4 8 3 1 N 2 N 1 5 4 6 3 Note! Choose suitable bolts depending on what the door is made of. Wear safety glasses when drilling! HM 17 Install the push rod (1): Insert the bolts lengthwise (2) and slide on the clamp (3). Briefly fasten door bracket fitting (4) to the push rod (1) with bolts (5) and slide on the clamp (3).
Installation Mount the controller housing and connect Installation variant A/B A 23 B 23 Selection of the installation variant Attention! 1. Control or regulating units in a fixed position must be mounted within sight of the door. They may not, however, be mounted close to moving parts and must be at least 1.5 m above the ground. B 1 2 1,6m Note! Cables should always be permanently installed. Install cables in such a manner that it is possible to extend the power supply lines for variant A (e.g.
Installation 26 24 5 25 15 0 1 4x 2 25 0 ca 95 6 3 2 4 D2 LE D1 LE io Rad 5 12 34 5 6 4x et Res 1 e Tim D2 LE io Rad 3 et Res 5 6 34 2 1 2 6 D1 LE 4 Put the controller circuit board (1) into the base frame (2) and insert into the direct connector (3). Put the cover (4) in place and fasten with screws (5). Put the lamp cover (6) in place. Attention! Do not drill into the power supply line to the wall socket! Do not plug in the power mains plug yet.
Installation Install the wall socket. C 28 Attention! Wall sockets may only be installed by a trained electrician. Protect the wall socket with a circuit breaker (16 A, slow-blow). Comply with all applicable regulations (e.g. the German VDE). A/B 27 7 2 1 6 3 D2 LE C 27 D1 LE io Rad et Res 1,6m 4 e Tim 1 H 5 3 Install the key switch (1) in a suitable, easily accessible position in the garage. Minimum height above the ground: 1.6 m. Install the switch cable (2) in the garage.
Initial operation Safety instructions Lock the carriage (1). Risk of injury! The force setting is relevant to safety and must be carried out by trained specialists with the utmost caution. If the force tolerance is too high, persons or animals could be injured and objects damaged. Select the force tolerance to be as low as possible to ensure that obstacles are detected quickly and safely.
Initial operation Programming the hand-held remote control Note! Before programming the hand-held transmitter for the first time, always clear the radio receiver memory completely. 1 2 3.2 1 D1 LE 3.1 D2 LE 1. Voltage fluctuations e.g.: Actuate control device (e.g. button, hand-held transmitter, etc.) once. dio Ra D2 LE D1 LE ⇒⇒ The door opens to the until the door OPEN end position is reached. D2 LE io Rad D1 LE et Res 2. Check whether the door reaches the desired end positions.
Initial operation Attaching the warning sign 2. 1. 2. i 1. 3. Attach the warning signs (text + triangle sign) at a position where they are clearly visible, e.g. beside the pushbutton (warning triangle) and on the door wing (text + warning triangle). Note! See page 26 “Cleaning chains and drive unit rail”. Place the sticker on a clearly visible location near the running rail.
Operation / Use Safety instructions Emergency release ¾¾ Continuously monitor the door while it is in motion and keep all persons away from it until the door is completely opened or closed. Attention! The emergency release is only suitable for opening or closing the door in case of an emergency, e.g. a power outage or drive failure. E.g. a power outage or drive failure. It is not suitable for regularly opening or closing the door for other reasons. This could cause damage to the drive or door.
Operation / Use Radio receiver The light bulb behaves differently depending on the DIP switch: • DIP switch 4 ON, light bulb (2) lights up after the controller reset. • DIP switch 4 OFF, light bulb (2) blinks after the controller reset. HomeLink-compatible! If your vehicle is equipped with a HomeLink system (Version 7), our drive and radio receiver with 868.6 MHz are compatible. Another radio frequency (40.685 or 434.42 MHz) must be used with older HomeLink systems. For information see: “http://www.
Operation / Use Connecting external antenna Programming the hand-held remote control 1. Press the Learn button (1). ▫▫ 1x for channel 1; the LED (3.1) lights up. ▫▫ 2x for channel 2; the LED (3.2) lights up. If reception is inadequate with the radio receiver internal antenna, an external antenna can be connected; see chapter “Functions and connections - connecting an external antenna”. ⇒⇒ If no code is sent within 10 seconds, the radio receiver switches to Normal mode. 2.
Functions and connections General information Connect button 2 (DIP 2) ¾¾ As delivered, DIP switches are set to the “OFF” position, all additional functions are switched off. ¾¾ Permissible cable gauge: max. 0.75 mm². Attention! Only use the connection for potential-free closer contacts. External voltage can damage or destroy the controller. ¾¾ Cable length max. 10 m (at the terminal): 9 + 10, 11 + 12 ¾¾ Cable length max.
Functions and connections Direct connector (button 1) Defined opening and closing (DIP 7) Note! Reverse the connections (terminals 3 + 4) when using the drive for a hinged double door. Note! With this function, only button 1/radio channel 1 opens the door and button 2/radio channel 2 closes the door. ¾¾ Permissible cable gauge: max. 1.5 mm².
Functions and connections Partial opening (DIP 8) Connecting external antenna Depending on the setting, this function partially opens the door. As-delivered status: unassigned ON 1 2 3 4 5 6 7 1 2 8 6 TorMinal interface See TorMinal owner’s manual. DIP switch 8 OFF Deactivated ON Activated, DIP switch 7 non-functional 3 O N 4 5 6 7 8 D IP Use examples: airing out the garage, opening the side-sectional door for personal access, and many others.
Maintenance and care General information Danger! Never use a hose or high-pressure cleaner to spray down the drive or the controller housing. Replacing fuse (warning light connection) 1. Unplug the mains plug from the socket. ¾¾ Always disconnect the mains plug prior to working on the drive mechanism. 4 ¾¾ Do not use acids or alkalis for cleaning. 1 ¾¾ Wipe drive clean with a dry cloth as required. ¾¾ Never put your hand near the door when it is moving or near moving parts.
Maintenance and care Regular testing Regularly check that the safety devices function correctly; no less than every six months. See EN 12453:2000. Check that pressure-sensitive safety devices (e.g. safety contact strip with extra evaluation unit) are operating correctly every four weeks (see EN 60335-2-95). In particular, check whether the drive reverses correctly when it encounters a 50 mm high obstacle lying on the ground. Correctly adjust if necessary and recheck; an incorrect setting presents a hazard.
Miscellaneous Disassembly Important! Observe safety information. The sequence is identical to that described in the “Installation” section, but in reverse order. Ignore the setting instructions. Disposal Observe applicable national regulations. Warranty and customer service The warranty complies with statutory requirements. The contact person for warranties is the specialist retailer. The warranty is only valid in the country in which the drive was purchased.
Troubleshooting Tips on troubleshooting HomeLink-compatible! If your vehicle is equipped with a HomeLink system (Version 7), our drive and radio receiver with 868.6 MHz are compatible. Another radio frequency (40.685 or 434.42 MHz) must be used with older HomeLink systems. Information can be found under “http://www.eurohomelink.com” or contact your specialist dealer. Important! Many malfunctions can be resolved by a controller reset (delete force values), then reprogram the drive.
Troubleshooting Malfunction Possible causes Corrective action Drive opens the door and then does not respond to a command from the remote control or the button. Safety input tripped (e.g. photo eyes defective). • Remove object from photo eye. • Repair photo eyes. • Direct connector not properly plugged in. “Door CLOSE” end switch in the carriage defective. Replace end switch. Drive closes the door and then does not respond to a command from the handheld remote control or the button.
