K C N A E B NT I H EN TRANSLATION OF THE ORIGINAL INSTALLATION AND OPERATING MANUAL Garage door operator marathon 550-, 800-, 1100 SL 46765V001_032017_0-DRE_Rev-B_EN
Table of contents General Information ...................................................... 3 Functions and connections ........................................ 20 Symbols ........................................................................................... 3 General information........................................................................ 20 Safety instructions ............................................................................ 3 Obstacle detection (DIP 1, 2 + 3) ............
General Information If the garage does not have a separate entrance or the garage door does not have a built-in slip door, you must install an emergency release (release lock or Bowden cable) that can be operated from outside. Symbols ATTENTION SYMBOL: Important safety instructions! Attention – to ensure personal safety, it is important to observe all instructions.
General Information Max. permissible door dimensions * 550 SL 800 SL 1100 SL Package (L x W x H): Unit 5,000 6,000 8,000 mm Sectional door 5,000 6,000 8,000 mm Hinged double door ** 2,800 2,800 2,800 mm mm 2,365 x 240 x 180 mm 3.550/4.350 max. 22,5 Side-sectional or roller door 2,350 2,350 2,350 mm • Rails 3400 3,150 3,150 3,150 mm 4,000 5,500 7,500 max.
General Information Scope of supply The actual scope of supply may vary depending on the design of the drive. Package 1 5 1 4 3 6 2 7 Package 2 8 11 9 B K C N A TE IN H T N O E FR RN VO 8 10 12 Item Name Quantity 1. Controller housing (button lighting, power cable, lighting) 1 2. Carriage 1 3. Door bracket 1 4. Push rod 1 5. Ceiling suspension bracket 1 6. Installation bag 1 7. Installation and Operating Instructions 1 8. C-rails (coated) 2 9.
General Information Declaration of Installation for the installation of an incomplete machine in accordance with the Machinery Directive 2006/42/EC, Appendix II, Section 1 B SOMMER Antriebs- und Funktechnik GmbH Hans-Böckler-Straße 21 - 27 73230 Kirchheim/Teck Germany hereby declares that the garage door operator marathon 500-, 800-, 1100 SL was designed, developed and manufactured in compliance with • Machinery Directive 2006/42/EC • Low Voltage Directive 2014/35/EU • Directive on Electromagnetic Com
Installation preparations Safety instructions Personal safety equipment ATTENTION! Important instructions for safe installation. Observe all installation instructions – improper installation can lead to serious injuries! The mains supply line that has been provided may not be shortened or extended. Safety glasses (for drilling) The voltage of the power source must correspond with the voltage listed on the drive type plate. Protective gloves (e.g.
Installation Safety instructions No. Door type ATTENTION! Important instructions for safe installation. Observe all installation instructions – improper installation can lead to serious injuries! ATTENTION! After installation, it is imperative that you check the drive to ensure that it has been correctly adjusted and that it reverses upon contacting a 50 mm high object on the floor. Do not move the door if there are people, animals or objects in the area of movement.
Installation Pre-installation 3a 3b 1 Open both packages and inspect the delivery scope. NOTE! Dispose of the packaging according to locally applicable regulations. 3 Remove both C-rails (8), connecting sleeve (9) and controller housing (1) from the packaging (see chapter “General information – delivery scope”), place in the garage (the controller housing (1) is located inside the garage) and have tools readily at hand.
Installation 6b T N O NE FR R VO 6a 10 mm 17 mm T N O NE FR R VO 17 mm 4 1 2 3 6a Tighten the chain as far as the mark (arrow). 6b Fasten the two headers (2) with bolt (1) and washers (3) on the slide-in part (4), but not completely tight yet. 7 1 3 4 2 Mount the two steel brackets (1) with washers (4) and toothed lock washers (3) onto the ceiling holder (2).
Installation Installing ATTENTION! Use a surefooted and stable ladder. 8 THP Additional signal sources are: hand-held transmitters, Telecody, wireless indoor switches and key switches. In the case of the hand-held transmitter, Telecody or the wireless indoor switches, a connecting line to the drive is not required; consult your dealer. Adjusting the top roll of a sectional door 5–65 mm min. 35mm THP 8 THP min. 35mm 5–65 mm THP 8 FR VO ON R T N E max.
Installation 9 10 14 VM 1 0 B D S 15 ½ 60 0 3 2 30 15 ½ 1 HM 5 15 30 4 min.15 ATTENTION! Always ensure that the drive is installed parallel to the running rails of the door. NOTE! If installing on the ceiling (D), space the drill holes 15 mm apart if possible. Reduced tilting angle of the mounting bracket. The drive can be mounted on the header (S) or on the ceiling (D). Measure the front of the center of the door (VM) and mark on the door and header or ceiling.
Installation Insert hex bolts (6) and tighten firmly. Loosen guide idler (4) and completely slide onto the carriage (7). Tighten the guide idler screw (4). 18 Install the wall socket ATTENTION! Wall sockets may only be installed by a trained electrician. Protect the wall socket with a circuit breaker (16 A, slow-blow). Comply with all applicable regulations (e.g. the German VDE). 4 4 6 1 20 5 B A H C IN K TE N 2 ca .
Initial operation Lock the carriage (1). Safety instructions 1. Pull once on the emergency unlocking cord (N). RISK OF INJURY! The force setting is relevant to safety and must be carried out by trained specialists with the utmost caution. If the force tolerance is too high, persons or animals could be injured and objects damaged. Select the force tolerance to be as low as possible to ensure that obstacles are detected quickly and safely. 2.
Initial operation Check door end positions for OPEN + CLOSED Programming the hand-held remote control The running path of the drive can be extended or shortened by means of the guide idlers. NOTE! Before programming the hand-held transmitter for the first time, always clear the radio receiver memory completely. Check whether the door opens and closes completely. If this isn't the case, then the running path must be adjusted. 5 5 3.2 1 7 8 1 3.2 1 3.1 2 4 5 3.
Initial operation Attaching the warning sign 2. 1. 2. i 1. 3. Please attach the warning signs (text + triangle sign) to a position where they are clearly visible, e.g. beside the pushbutton (warning triangle) and on the door wing (text + warning triangle). NOTE! See chapter “Cleaning chains and drive unit rail”. Place the sticker on a clearly visible location near the running rail.
Operation/Use Safety instructions Emergency release Continuously monitor the door while it is in motion and keep all persons away from it until the door is completely opened or closed. ATTENTION! The emergency release is only suitable for opening or closing the door in case of an emergency, e.g. a power outage or drive failure. It is not suitable for regularly opening or closing the door for other reasons. This could cause damage to the drive or door.
Operation/Use The light bulb behaves differently depending on the DIP switch: • • Radio receiver DIP switch 4 ON, light bulb (2) lights up after the controller reset. HOMELINK-COMPATIBLE! If your vehicle is equipped with a HomeLink system (version 7), our drive and radio receiver with 868.6 MHz are compatible. Another radio frequency (40.685 or 434.42 MHz) must be used with older HomeLink systems. For information see: http://www.eurohomelink.com.
Operation/Use Programming the hand-held remote control Connecting external antenna 1. Press the Learn button (1). If reception is inadequate with the radio receiver internal antenna, an external antenna can be connected; see chapter “Functions and connections – connecting an external antenna”. ▫ 1x for channel 1; the LED (3.1) lights up ▫ 2x for channel 2; the LED (3.2) lights up The antenna cable may not exert any mechanical force on the radio receiver; provide for stress relief.
Functions and connections General information Prewarning time (DIP 5) As delivered, DIP switches are set to the “OFF” position, all additional functions are switched off. The warning light blinks, after 3-second actuation of the button or hand-held remote control, before the drive starts and the drive is to open or close the door. The prewarning time is cancelled if the button or hand-held remote control is actuated again within this timeframe.
Functions and connections Procedure: 1. Close door. 2. DIP switch 8 ON activates partial opening. Always leave DIP switch 8 set to ON, the OFF setting immediately deletes the set partial opening. 3. Press button 2 (open door from CLOSED end position). Door opens until button 2 is pressed again or the door reaches the “door OPEN” end position. 4. Press button 2 once the desired position is reached. 5. Close door with button 2.
Functions and connections Variant 3: automatic closing + safety contact strip (8.2 kOhm) + photo eye Carriage circuit board NOTE! Install a switch in the photo eye supply line for manual interruption of automatic close. However, as described above, the drive closes the door 5 seconds after crossing the photo eye.
Functions and connections Connecting photo eye 1 Chain and C-rail As-delivered status: Jumper TX NOTE! Reverse the connections (terminals 12 + 13) when using the drive for a hinged double door. RX NO COM As-delivered status: connected COM + NO 4 5 6 7 9 8 10 12 11 Terminals 6 + 7 Tested connection for floating contacts, only if DIP switch 2 OFF. Terminals 10 + 11 Regulated DC 24 V, max. 0.
Functions and connections Connecting warning light 2 As-delivered status: Internal lighting connected. AC 230 V For the automatic closing function, an external warning light can be connected here; disconnect internal lighting. 4 Terminals 18 + 19 15 16 17 18 19 20 21 22 23 24 8 20 21 24 223 L N Unregulated DC 24 V (max. 34 V) 21 watt, max.
Functions and connections Variant 1: Fraba system + photo eyes 6 916 815 714 18 71 101 16 522 211 4 1 0 132 1219 T1 20 21 D4 LE Terminal 6 Green cable from Fraba system via photo eyes, only if DIP switch 2 ON. Terminals 10 + 11 Regulated DC 24 V, max. 0.1 A 10: DC 24 V 11: ground Terminal 20 Brown cable from Fraba system (DC 12 V) Terminal 21 White cable from Fraba system (ground) Settings: see chapter “Functions and connections – obstacle detection”.
Maintenance and care General information Replacing fuse (warning light connection) DANGER! Never use a hose or high-pressure cleaner to spray down the drive or the controller housing. 1. Unplug the mains plug from the socket. Always disconnect the mains plug prior to working on the drive mechanism. 4 5 Do not use acids or alkalis for cleaning. Wipe drive clean with a dry cloth as required. 3 Never put your hand near the door when it is moving or near moving parts.
Maintenance and care Regular testing Regularly check that the safety devices function correctly; no less than every six months. See EN 12453:2000. Check every four weeks to ensure that pressure-sensitive safety devices (e.g. safety contact strip) are operating correctly. (See EN 60335-2-95:11-2005). In particular, check whether the drive reverses correctly when it encounters a 50 mm high obstacle lying on the ground. Correctly adjust if necessary and recheck; an incorrect setting presents a hazard.
Miscellaneous Disassembly IMPORTANT! Observe safety information. The sequence is identical to that described in the “Installation” section, but in reverse order. Ignore the setting instructions. Disposal Observe applicable national regulations. Warranty and customer service The warranty complies with statutory requirements. The contact person for warranties is the specialist retailer. The warranty is only valid in the country in which the drive was purchased.
Troubleshooting Tips on troubleshooting HOMELINK-COMPATIBLE! If your vehicle is equipped with a HomeLink system (Version 7), our drive and radio receiver with 868.6 MHz are compatible. Another radio frequency (40.685 or 434.42 MHz) must be used with older HomeLink systems. Information can be found under http://www.eurohomelink.com or contact your specialist dealer. IMPORTANT! Many malfunctions can be resolved by a controller reset (delete force values), then reprogram the drive.
Troubleshooting Malfunction Possible causes Corrective action Door stops while opening, moves about 10 cm in the opposite direction and stops. Force cut-off actuated by an obstacle. Remove obstacle. Move door completely to “door Close” end position using button. Incorrect force values programmed or force tolerance set too low. Delete force values and reprogram. Guide idler incorrectly adjusted.
SOMMER Germany SOMMER Antriebs- und Funktechnik GmbH Hans-Böckler-Straße 21-27 73230 Kirchheim/Teck Germany Telephone: +49 7021 8001-0 Fax: +49 7021 8001-100 info@sommer.eu www.sommer.eu © Copyright 2017 All rights reserved.
