User Manual

© 2012 Sonex Aircraft LLC. All
Rights Reserved. The information
disclosed herein is the property of
the originator who reserves all pat-
ent, design, proprietary, manufac-
turing, use and sales rights thereto,
except for the rights expressly
granted to others. This document
shall not be reproduced nor shall
the information contained within
be used by or disclosed to others
except as expressly authorized by
the originator.
511 Aviation Road
Oshkosh, WI 54903
Phone [phone]
fax [phone]
email:[e-mail]
www.sonexaircraft.com
Sonex Aircraft, LLC
Aluminum Angle Layout...
Building the Sonex requires a number of different
sizes of aluminum angle. As most sizes are needed
in such small quantities that only a single length
of each size needs to be ordered, using this mate-
rial efciently is not a problem.
However, the .125 x 1” x 1” aluminum angle is
required in greater quantity. To help you get the
most parts from the least amount of material we
suggest the following cut list be followed.
Cut List for the .125” x 1” x 1” angle
Important: Verify all dimensions with the plans
before cutting.
Piece #1 - 96” long
Part Length Qty
Upper longeron ..........................60” ..........1 piece
Gear angle ..................................34” ..........1 piece
Piece #2 - 96” long
Part Length Qty
Upper longeron ..........................60” ..........1 piece
Forward angle ............................24” ..........1 piece
Lower support angle ...................9” ...........1 piece
Piece #3 - 96” long
Part Length Qty
Lower longeron ..........................48” ..........1 piece
Forward angle ............................24” ..........1 piece
Rudder pedal vertical .................20” ..........1 piece
Part no. W11-10 .......................2.75” ........1 piece
Piece #4 - 96” long
Part Length Qty
Lower longeron ..........................48” ..........1 piece
Rudder pedal vertical .................20” ..........1 piece
Lower support angle ...................9” ...........1 piece
Part no. W11-09 ......................7.125” ......2 pieces
Part no. W11-10 .......................2.75” ........1 piece
Piece #5 - 96” long*
Part Length Qty
Part no. W11-11 ...................... 7.125” ......2 pieces
*There will be approximately 81” of leftover ma-
terial from this piece. This provides extra material
for parts which may have been missed when this
guide was developed, and additional material to
correct any mistakes you might make.
Optimizing the Piano Hinge...
Important: Verify all dimensions with the plans
before cutting.
Piece #1 - 72” long
Where used: Length Qty
Ailerons ................................ 36” ............. 2 pieces
Piece #2 - 72” long
Where used: Length Qty
Left Flap ............................... 72” ............. 1 pieces
Piece #3 - 72” long
Where used: Length Qty
Right Flap............................. 72” ............. 1 pieces
Piece #4 - 72” long
Where used: Length Qty
Elevators .............................. 36” ............. 2 pieces
Piece #5 - 72” long
Where used: Length Qty
P13-10 .................................. 38” ..............1 piece
F08-04 .................................. 33" ..............1 piece
Piece #6 - 72” long
Where used: Length Qty
T10-06 .................................28.5” ............. 1 piece
T10-07 ................................. 11.5" ............. 1 piece
T13-07 ................................. 40.5" ............. 1 piece
P13-08 .................................. 26” ..............1 piece
Piece #7 - 72” long
Where used: Length Qty
F14-03 .................................. 20" ..............1 piece
P13-13 ................................... 4" ...............1 piece
Wheel Fairings ..................... 24” ..............2 piece
Piece #8 - 72” long
Where used: Length Qty
P13-07 .................................. 17" ..............1 piece
P13-09 .................................. 18" ..............1 piece
F08-05 .................................. 34" ..............1 piece
Piece #9 - 72” long
Where used: Length Qty
F10-04 .................................33.5" ............. 1 piece
F08-04 .................................32.5" ............. 1 piece
Canopy ................................. 26" ..............1 piece
Trim tab ................................ 11" ..............1 piece
SNX-B07.9
Material
Planning
Guide
Page 6 of 6
rev. A
MATERIAL PLANNING GUIDE (cont.)