SONICLEAN PTY LTD ABN 89 057 730 917 ACN 057 730 917 38 Anderson Street, Thebarton, South Australia, 5031 Tel: 61 + 8 + 8234 8398 Fax: 61 + 8 + 8234 8391 www.soniclean.com.au – sales@soniclean.com.au So Easy So Fast So Clean Soniclean Ultrasonic Washer UW3000 Version 2.
Contents Table of Contents 1. Overview............................................................................................ 6 2. Installation Procedure.......................................................................6 2.1. Set Up & Plumbing:..................................................................................6 2.2. Electrical:.................................................................................................6 2.3. Machine Reporting System: (MRS only).................
5.2.1 Machine may require further degassing...............................................................12 5.2.2 Detergent Type and Dilution..................................................................................12 5.2.3 Contact your service agent if you cannot achieve a satisfactory foil test.................12 6. Programmable Features..................................................................13 7. Keypad Description.......................................................................
1. Overview The Ultrasonic Washer or “Washer” is designed to improve the quality and consistency of cleaning instruments using ultrasonics and clean water rinsing. It is intended that the instruments shall be gross cleaned prior to loading into the Washer, and be sterilised in the usual manner after ultrasonic cleaning. 2. Installation Procedure 2.1. Set Up & Plumbing: Set up cabinets i. Remove blanking panel (if fitted) from LHS bottom of rinse unit. ii.
iii) iv) PC Connection: take the PC cable provided and push the black plug into the MRS socket provided on the Washer. Plug the other end (RJ45) into the appropriate outlet on the PC. Temperature Sensor: Push the ambient temperature sensor probe into the temperature sensor socket found on the right side of the machine. 2.4 Printer (optional) i)Plug the machine into mains supply and turn on at the switch. ii)Plug the printer cable into the machine and the printer.
iv) Mains inlet connection with ½” male BSP fitting within 600mm from the machine. v) Do not use any aeration devices in the mains water supply. vi) Outlet pipe of 25mm diameter for waste water within 600mm from the machine. 3.3. Electrical: i) ii) iii) iv) v) Wall power socket 240 VAC 50-60 Hz rated at 10 amps. Wall power socket located within 600mm from the machine. Power supply circuit shall not be shared with life threatening or life support electrical systems.
4. Operating Instructions 4.1. . How to Operate: 4.1.1. Start Process: i) Turn on at power point. ii) The machine will display 8.8.8.8, then SCx.x iii)The machine will automatically drain, flush, drain the flush, fill with water and detergent and perform a de-gassing cycle. iv)When the degassing cycle is complete, the machine is ready for use. v)During the above cycle, the machine with display the following; Display 8.8.8.8 SCX.
4.1.4. Start Cleaning: i) Close the lid and press “CLEAN” ii) The machine will perform a cleaning cycle according to its program. Iii) The following table explains the various parameters of the clean function, which are displayed during cleaning and are programmable to suit your requirements. Cleaning Activity Display Clean No. C-01 Parameters set by manufacturer (Settings) 10 Ultrasonics Time Remaining P-03 03.
4.2 Rinse Function: i) To turn on, press the “RINSE” key. The red light indicator will light, indicating the irrigation function is “on”. The machine will rinse as programmed. ii) To stop rinsing, press the RINSE key again, the red indicator light will extinguish, indicating the function is “off”. iii) DO NOT open the lid when the rinse is operating. 4.3 De-gas Function: i) The machine will automatically de-gas as programmed when started. ii) If further de-gassing is required, press the “DEGAS” key.
5. Foil Test Tip: Remove tray to ensure foil test is accurate 5.1 How to perform foil test: i) Complete the usual start process ii) Use a strip of ‘home’ brand aluminium foil about 150mm long x width of roll. iii) Make sure Lid is closed iv) Press TEST Key to switch on ultrasonic and unit will run for 30 sec as programmed v) Open the Lid and insert the foil vertically into the bath.
6. Programmable Features When you receive your Soniclean Washer it will be set to function automatically. The parameters are set in the factory. The features described below may be altered as you require. The list includes the display you will see on the machine when you are programming. Ct - length of cleaning times PO - ultrasonic power levels rt - length of rinse time Cn - clean time. This determines the number of cleaning cycles your machine will perform before automatically draining.
7. Keypad Description Name of key Function ∆ Increases values in program mode. Enter Confirms the parameters in program mode, and, Initialises the machine in operate mode. Decreases values in program mode. Shift Second function key. Hold down, then press required key, i.e. drain, refill, reset, program. Drains the machine (takes approximately 4 mins). Hold down SHIFT key then press DRAIN key and hold for 3 seconds. Can be activated at any time. Drains the machine, then refills with fresh water.
De-gas Prog Test Clean Values De-gassing removes air bubbles from the water prior to ultrasonic cleaning. Red light indicates de-gas is operating. Press DE-GAS during the degas cycle to cancel the current operation. Places the machine in program mode to allow alterations to the programmed settings. Hold down SHIFT key then press PROG key and hold for 3 seconds. Operates the ultrasonic cleaning mode for 30 seconds for the foil test.
PARAMETER KEY TO PROGRAMMING DISPLAY DISPLAY UNIT MIN Clean time Ultrasonics power level Rinse time Clean number Fill temperature Rinse temperature Detergent concentration Start up de-gassing time Test time Ultrasonic Power Level PARAMETER 1 2 3 4 5 6 Ct PO rt Cn FO rO SP G1 tt mins mins percentage mins sec 1 1 0.1 0 0 0 0.0 0 0 MAX 99 6 9.9 99 2 3 5.0 99 99 FACTORY SETTINGS 5 3 0.4 10 0 3 0.
9. Display Messages These messages are displayed on the keyboard at various times. This table explains their meanings. Display ---- 04.58* C-01* P-03* dGAS drn drnf FILL OFF END Lid tESt Drnb FAIL HOT LO OFLO rtc P-UP H2OL IP-? Explanation Together with 5 beeps indicates that a process has been completed. (The operator does not need to wait for the beeps to complete before starting another process.) Shows the time remaining of the function that is currently operating, i.e. clean or de-gas.
10. Error Diagnosis 10.1. Program Values Lost: (FAIL) This message indicates the operator programmed values have been lost and will need to be re-entered. This error occurs when the machine loads the programmed values stored in memory and an error is detected in the data. This error may be caused by: i) The memory device has not been programmed or programming has been erased. ii) An error in the memory device. iii) Electrical “noise” causing corruption of data.
10.3. Drain Blocked: (drnb) i) This message occurs if the top, minimum, or empty level sensors detect liquid. ii) This may be caused by a blocked drain, or a faulty level sensor. iii) This may be caused by an incorrectly installed drain hose Corrective Action i) Turn off at power point. ii) Check for blocked drain. iii) Remove blockage if found. iv) Re-start machine. v) Check drain hose installation vi) If no blockage present contact service agent. 10.4.
10.7. Power up warning. (P-UP) This message occurs at boot up time if a clean process was interrupted and did not complete its cycle. This alerts the operator that instruments being cleaned in the machine may not be completely clean. i)Power Failure Corrective Action i)Press enter and continue with the clean cycle 10.8. Water Leak. (H2OL) Water may have entered the red control box or blue ultrasonic box or there may be a circuit/wiring failure Corrective Action i) Contact a service agent. 10.9.
APPENDICES SPECIFICATIONS Soniclean UW-3000 Ultrasonic Washer Model UW3000 Tank Size 600mm x 500mm x 200mm Tank Capacity 60 litres Ultrasonic Power 600W (typical) Overall Size 760mm x 760mm x 1000mm Weight 35kg (approx) Benchtop Footprint 700mm deep x 760mm wide Overhead Clearance 1500mm UW-3000 Washer Operating Manual © Soniclean Pty Ltd Version 2.
Washer WARRANTY The warranty applies to Soniclean Irrigated Ultrasonic Cleaner (Washer) model UW-3000. Your Washer is guaranteed for 12 months from date of purchase. We undertake to repair free of charge or exchange (at our discretion) any part found to be defective due to a manufacturing fault.
UW-3000 Ultrasonic Washer INSTRUCTIONS SUMMARY OPERATING INSTRUCTIONS ●Remove tray. Turn on at power point. Machine will display 8.8.8.8, then SC4.1. Machine will automatically drain, flush, drain the flush, fill, & degas (approx. 2+3+20=25 minutes) ●Machine will display - - - ●Check program settings. ●The machine is now ready for use. ●Load the machine and Close the lid. ●Press CLEAN. Display shows C-01 (number of cleans), degas, 01.
RECOMMENDED DISINFECTION PROTOCOL SONICLEAN UW-3000 IRRIGATED ULTRASONIC CLEANER It is Soniclean’s protocol to disinfect every Washer supplied for trial at the end of every trial and immediately prior to commencing the next trial. Soniclean or their distributors/agents will ensure this is undertaken unless the trial organisation prefers to conduct the disinfection themselves. The protocol to be followed: 1.Drain Washer and turn off at power point. 2.
8. Once clean is complete, disconnect disinfectant bottle and replace with bottle filled with clean water. 9.Press “shift” and “refill” keys, hold for three seconds. This will cause Washer to empty of water and disinfectant and then to fill with water. This will rinse disinfectant out of the unit. 10.Repeat steps 5 and reprogram soap parameter to factory setting (i.e. 1.2) 11.Dry all external surfaces and pack unit ready for transport.
UW-3000 Ultrasonic Washer ACCESSORIES 1. MANUAL ●1 x Operator’s Manual. ●1 x Sample Foil Test and Instructions in Clear Plastic Wallet. 2. FITTINGS ●Drain strainer (fitted in tank tank drain hole) ●2 x Inlet (Fill) Hoses. ●2 x Outlet (Drain) Hoses. ●1 x Detergent Connector Hose including ceramic weight and filter. 3. STANDARD ACCESSORIES ●1 x Tray . ●1 x Aluminum Foil. 4. DETERGENT ●1 x 5 liters Sonic 1. ●1 x MSDS for Detergent. ●1 x Detergent Information Sheet.
