CLIPPER Industrial Plastic Connectors
CLIPPER FCI was created in 1989. The company is now the second largest connector manufacturer in the world and is the only European company amongst the first ten worldwide. Its activities are geared towards 7 major markets: Communications, data, consumer, industrial & instrumentation, military and aerospace, energy and automotive. File No. 169916 FCI has its headquarters in Paris-France and employs more than 18,000 people in Europe, File No.
Description Presentation Retention plate principle CLIPPER is a plastic low cost range of industrial connectors, UL & CSA approved.
CLIPPER Available Style Square flange receptacle and in-line receptacle Part numbers Receptacle types without contacts Contacts layouts Unsealed receptacle (without o’ring) for male contacts for female contacts Sealed receptacle (with o’ring) for use with backshell for male contacts for female contacts Sealed receptacle (with o’ring and panel gasket) for male contacts for female contacts In-line receptacle unsealed for male contacts sealed for male contacts 4 cts # 16 CL1M1100 CL1R1100 CL1M1
CLIPPER CLIPPER Plug and backnut Part numbers Plug types without contacts Unsealed plug (without o’ring and mating seal) Sealed plug (with o’ring and mating seal) Sealed backnut Unsealed backnut Grommet O ring Thrust ring Contact layouts for male contacts for female contacts for male contacts for female contacts for male contacts for female contacts for male and female contacts CL1F1101 4 cts # 16 CL1P1100 CL1F1100 CL1P1101 (IP67) CL1F1103 CL111102 CL111101 (IP68) 1 CL111000 CL1F1201
CLIPPER Electrical thread backshells (PG) Unsealed (IP40) Type Description Straight backshell for flexible conduit systems Straight cable clamp 1 2 Part numbers Shell sizes 3 (PG 13.
CLIPPER CLIPPER Accessories Panel gasket (for square flange receptacle) Shell sizes 1 2 3 4 Part numbers CL191001 CL192001 CL193001 CL194001 PG threads adaptor for commercial backshell CL124000 (pg 29) CL102000 CL101000 CL103000 CL104000 (pg 36) 90° adaptors for receptacles Dim. Tailles (inches) de A B C D E 90° sealed adaptors for receptacles Shell 1 to 4 Shell sizes Part numbers Shell 1 .84 .96 1.52 .13 1.15 2 .97 1.10 1.56 .13 1.21 3 1.12 1.20 1.69 .15 1.40 4 1.
CLIPPER Packaging Stamped and formed contacts Crimp Contact with strain relief Part numbers male S i z e Ø mm over insulation (inches) 18 0.7 to to 16 1.5 mm2 22 0.35 to to 20 0.6 mm2 Bulk 2 mm to 16 Reel 5,000 pcs. Admissible section mm2 CF16PC10RF female CF16SC10RF male CF16PC18RF 3 mm (0.08" to 0.12") female CF16SC18RF male CF10PC10RF Bulk 1.2 mm to female CF10SC10RF 20 2.1 mm (0.05" Reel 5,000 pcs. A W G male CF10PC18RF to 0.
CLIPPER Contact types crimp Part numbers S i z e CM16PC10MQ male CM16PC10MQ CM16PC20MQ* female CM16SC10MQ CM16SC10MQ CM16SC20MQ* solder 16 male CM16PS10MQ CM16PS10MQ Ø mm over insulation (inches) A W G Admissible section mm2 2 mm 18 0.93 to to to 3 mm 14 1.91 mm2 (0.08" to 14* 0.12") Max 1.2 mm 24 0.21 to to to 2.1 mm 18 0.93 mm2 Bulk female CM16SS10MQ CM16SS10MQ crimp male CM10PC10MQ female CM10SC10MQ solder CLIPPER Packaging Machined contacts (0.
CLIPPER IP68 Configuration (temporary water tightness down to 100 feet) O'ring Panel gasket Wall mount receptacle O'ring PG Thread Adaptor In line-receptacle Red mating seal Plug 10 O'ring Anti-decoupling sealing gland backshell
IP68 Configurations Part numbers Shell types (without contacts) and Backshell type Sealed receptacle (with o’ring and panel gasket) Sealed In-line receptacle Sealed plug (with o’ring and mating seal) Anti-decoupling sealing gland backshell o’ring Contacts layouts 4 cts # 16 for male contacts for male contacts for female contacts CL1M1102 CL1C1101 CL1F1103 CL101021 1 (pg 13.
CLIPPER IP67 Configuration (temporary water tightness) Sealed Backnut Grommet O ring Thrust ring O'ring Wall mount receptacle Panel gasket Elbow backshell with sealing gland O'ring In line-receptacle Gray mating seal Plug 12 Straight backshell for flexible conduit systems O'ring Adaptor Anti-decoupling sealing gland backshell
CLIPPER CLIPPER IP67 Configurations Part numbers Shell types without contacts Contact layouts Sealed receptacle (with o’ring and panel gasket) Sealed plug (with o’ring and mating seal) Sealed In-line receptacle o’ring for male contacts for female contacts for male contacts for female contacts for male contacts 4 cts # 16 CL1M1102 CL1R1102 CL1P1101 CL1F1101 CL1M1102 CL1C1101 9 cts # 20 CL1M1202 CL1F1201 CL1C1201 9 cts # 16 CL1R2102 CL1P2101 CL1F2101 CL1M2102 CL1M2102 CL1C2101 14 cts # 2
CLIPPER IP67 Configurations Part numbers Sealed backnut Backshell types Elbow backshell with sealing gland Straight backshell for Anti-decoupling sealing flexible conduit systems gland backshell Grommet O ring Thrust ring Contact layouts 4 cts # 16 for male contacts for female contacts CL111102 CL111101 1 9 cts # 20 CL111202 CL111201 9 cts # 16 CL112102 CL112101 2 CL101041 CL101021 (pg 13.5) (pg 13.5) (pg 13.
Mated and unmated connectors with backshells - Overall dimensions in inches dimensions LD A Shell ADAPTOR B BACKNUT C J LV Dim. Cotes (inches) 1 2 3 LDA LVA 2.01 2.29 2.09 2.33 LDB LVB 1.81 2.09 LDC LVC 4 (PG 29) (PG 36) 2.09 2.33 2.17 2.41 2.17 2.41 1.85 2.09 1.85 2.09 - 1.85 2.09 2.68 2.97 2.85 3.09 3.03 3.27 3.41 3.60 - LDD LVD 3.41 3.70 3.50 3.74 3.62 3.86 3.70 3.94 4.25 4.47 LDF LVF 3.15 3.43 3.27 3.50 3.35 3.58 3.74 3.98 4.02 4.25 LDG LVG 3.31 3.58 3.46 3.
CLIPPER Dimensions in inches Square flange receptacle Shell sizes 1 2 3 4 A 1.67 1.67 1.67 1.67 B .83 .96 1.14 1.59 C .71 .71 .71 .71 D .16 .16 .16 .16 E .81 .94 1.12 1.57 F 1.17 1.23 1.42 1.89 min. .83 .96 1.11 1.43 Max. .92 .98 1.17 1.57 .13 .13 .15 .15 Dim. (inches) G H 16 Plug Shell sizes Tailles Dim. de (inches) 1 2 3 4 A .8 .8 .8 .8 B 1.15 1.28 1.46 1.92 C .81 .94 1.12 1.57 D 1.52 1.56 1.56 1.
CLIPPER Manual Crimping Tool Stamped and Formed Contacts (#16 and #20) Y16SCMCL3 • Squeeze the plier handles until a final click sounds, release, the pliers should open by themselves. • Fully insert the contact into the locator (corresponding gauge), the contact crimping lugs should be directed upwards, according to the drawing. • Put the stripped wire in the crimping part until it comes in contact with the stopper plate. Make sure that no strands stick out of the crimping part.
CLIPPER UTM2 Automatic crimping tool for Clipper Description Electromechanical high speed semi automatic press is designed for mass production and is realized totally in assembled steel parts. Voltage: Power.: Weight: Dimensions: 115VAC - 60 Hz 700 Watts 300 lbs. (including one crimp mechanism) 939.8x533.4x711.2 mm (37.0"x21.0"x28.0") Crimping Mechanism (left side miniapplicators) Contacts AWG Contact P/N Crimp Mech.
CLIPPER Panel mounting There are two types of mounting possible: through the front or through the back of the panel. .157 .157"max max (4 mm max) Front Mounting Rear Mounting .157 .157"max max (4 mm max) Panel cut-out • For a sealed mounting, the seal gasket shall be used, making sure the surface is in good condition. • Observe the drilling hole diameters indicated below. Ø J H 4 holes ØG J • Use the recommended screws : M3 (all shells) or # 4.40 (shells 1 and 2) # 6.
CLIPPER Wiring Instruction Stripping Instructions Use the upmost care with stripping operation : • Use stripping pliers appropriate for the cable gauge and which are in perfect condition. • In order to obtain a correct crimping and to maintain all of the connector sealing characteristics, the wires must have the dimensions described below. Jacketed Cable Stripping Length Make a 90° cut at the cable end.
CLIPPER Instruction For Assembly Insertion and extraction of contacts Single wires Contact insertion and extraction is performed without a tool thanks to te retainer plate system. Insertion Extraction 1) With the thumb and index finger, squeeze the retainer plate flaps and pull backwards : the plate is then in the unlocked position. 1) With the thumb and index finger, squeeze the retainer plate flaps and pull backwards : the plate is then in the unlocked position.
CLIPPER Instruction For Assembly Adaptor and PG electrical thread backshells Heat shrink boot The CLIPPER connector must be equipped with an adaptor in order to use a PG electrical thread backshell (e.g.: cable clamp or sealing gland, or flexible conduits system backshells, etc.) Shrink sleeve as follows : 1) Manually, fully screw the adaptor on the connector, the hexagonal nut towards the rear. 2) In the sealed version, cover the O-ring. 3) Manually, fully screw the PG thread backshell of your choice.
CLIPPER General technical information Degree of protection in accordance with CEI 529, DIN 40050, NF EN 60529 First index Second index Protection against accidental or inadvertent contact. Prot. against ingress of foreign bodies.
CLIPPER Conversion Table • Millimeters / Inches 24 • °C/°F (mm) (inches) (mm) (inches) (mm) (inches) (°C) (°F) 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 3.0 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 4.0 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 5.0 5.2 5.4 5.6 5.8 6.0 6.2 6.4 6.6 6.8 7.0 7.2 7.4 7.6 7.8 8.0 0.00394 0.00788 0.01182 0.01576 0.01970 0.02364 0.02758 0.03152 0.03546 0.03940 0.04334 0.04728 0.05122 0.05516 0.05910 0.
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USA (E) ChipC 0798 US © 2001 Copyright FCI, S.A. All rights reserved. U.S.A. Tel.: (800) 237-2374; 717-938-7200 Canada Tel.: 905-826-9810 Europe Tel.: 33-1-39-49-21-83 Asia/Pacific Tel.: 65-549-6666 950564-001 8/01 http://www.fciconnect.
