Clipper Series Industrial Plastic Connector
Clipper Industrial Plastic Connectors Contents Description/Features/Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Square flange receptacle and in-line receptacle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Plug and backnut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Electrical thread backshell . . . . . . . . . . . . . . .
Clipper Industrial Plastic Connectors Presentation CLIPPER is a plastic low cost range of industrial connectors, UL & CSA approved. Complementing SOURIAU product range CLIPPER offers : Locked plate Unlocked plate Locked, the retention plate holds the contacts firmly in position Unlocked, the retention plate allows the insertion/extraction of contacts without tooling Description Electrical Retention plate principle • Withstand voltage : 1500 Vrms min or in accordance with DIN 57110b.
Clipper Industrial Plastic Connectors Available Style Square flange receptacle and in-line receptacle Part number Receptacle types without contacts Unsealed receptacle (without o’ring) Sealed receptacle (with o’ring) for use with backshell Sealed receptacle (with o’ring and panel gasket) In-line receptacle Contacts layouts for male contacts 4 cts # 16 for female contacts for male contacts for female contacts for male contacts for female contacts unsealed for male contacts sealed for male contac
Clipper Industrial Plastic Connectors Plug and backnut Part number Plug types without contacts Unsealed plug (without o’ring and mating seal) Sealed plug (with o’ring and mating seal) Sealed backnut Unsealed backnut Grommet O ring Thrust ring Contact layouts for male contacts for female contacts for male contacts for female contacts for male contacts for female contacts for male and female contacts CL1F1101 4 cts # 16 CL1P1100 CL1F1100 CL1P1101 (IP67) CL1F1103 CL111102 CL111101 (IP68) 1
Clipper Industrial Plastic Connectors Accessories Panel gasket (for square flange receptacle) Shell sizes 1 2 3 4 Part numbers CL191001 CL192001 CL193001 CL194001 90° adaptors for receptacles 90° adaptors for receptacles Dim. (inches) / Shell sizes A B C D E 1 2 3 4 .84 .97 1.12 1.44 .96 1.10 1.20 1.55 1.52 1.56 1.69 1.95 .13 .13 .15 .15 1.15 1.21 1.40 1.
Clipper Industrial Plastic Connectors Stamped and formed contacts Crimp Contact Packaging Part numbers with strain relief male CF16PC10RF female CF16SC10RF Size Ø mm over insulation (inches) AWG Admissible section mm2 Bulk male CF16PC18RF female CF16SC18RF male CF10PC10RF female CF10SC10RF 16 2 mm to 3 mm (0.08" to 0.12") 18 to 16 0.7 to 1.5 mm2 20 1.2 mm to 2.1 mm (0.05" to 0.08") 22 to 20 0.35 to 0.6 mm2 Reel 5,000 pcs. Bulk male CF10PC18RF female CF10SC18RF Reel 5,000 pcs.
Clipper Industrial Plastic Connectors Machined contacts Contact types Packaging Part numbers crimp male Ø mm over Size insulation (inches) Admissible AWG section mm2 CM16PC10MQ CM16PC10MQ CM16PC20MQ* 18 to 14 0.93 to 1.91 mm2 CM16SC10MQ female CM16SC10MQ 2 mm to 3 mm (0.08" to 0.12") CM16SC20MQ* 16 solder male female CM16PS10MQ CM16PS10MQ 14* Max CM16SS10MQ CM16SS10MQ crimp male Bulk CM10PC10MQ 24 to 18 female CM10SC10MQ 20 solder male 0.21 to 0.93 mm2 1.2 mm to 2.1 mm (0.
Clipper Industrial Plastic Connectors IP68 Configuration IP68 Configuration (temporary water tightness down to 100 feet) 11
Clipper Industrial Plastic Connectors IP68 Configuration Part numbers Shell types (without contacts) and Backshell type Sealed receptacle (with o’ring and panel gasket) Sealed In-line receptacle Sealed plug (with o’ring and mating seal) Anti-decoupling sealing gland backshell o’ring Contacts layouts 4 cts # 16 for male contacts for male contacts for female contacts CL1M1102 CL1C1101 CL1F1103 CL101021 1 (pg 13.
Clipper Industrial Plastic Connectors IP67 Configuration IP67 Configuration (temporary water tightness) 13
Clipper Industrial Plastic Connectors IP67 Configuration Part numbers Shell types without contacts Sealed receptacle (with o’ring and panel gasket) Sealed plug (with o’ring and mating seal) Sealed In-line receptacle o’ring Contact layouts for male contacts for female contacts for male contacts for female contacts for male contacts 4 cts # 16 CL1M1102 CL1R1102 CL1P1101 CL1F1101 CL1M1102 CL1C1101 9 cts # 20 CL1M1202 CL1F1201 CL1C1201 9 cts # 16 CL1R2102 CL1P2101 CL1F2101 CL1M2102 CL1M2102 CL
Clipper Industrial Plastic Connectors IP67 Configuration Part numbers Backshell types Sealed backnut Elbow backshell with sealing gland Straight backshell for Anti-decoupling sealing flexible conduit systems gland backshell Grommet O ring Thrust ring Contact layouts for male contacts 4 cts # 16 for female contacts CL111102 CL111101 1 9 cts # 20 CL111202 CL111201 9 cts # 16 CL112102 CL112101 2 CL101051 CL101041 CL101021 (pg 13.5) (pg 13.5) (pg 13.
Clipper Industrial Plastic Connectors Mated and unmated connectors with backshells Overall dimensions in inches LD A Shell Dimensions ADAPTOR 2 3 4 (PG 29)(PG 36) Dim. (inches) B LDA 2.01 2.09 2.09 2.17 2.17 LVA 2.29 2.33 2.33 2.41 2.41 LDB 1.81 1.85 1.85 - 1.85 LVB 2.09 2.09 2.09 - 2.09 LDC 2.68 2.85 3.03 3.41 - LVC 2.97 3.09 3.27 3.60 - LDD 3.41 3.50 3.62 3.70 4.25 LVD 3.70 3.74 3.86 3.94 4.47 LDF 3.15 3.27 3.35 3.74 4.02 LVF 3.43 3.50 3.58 3.98 4.25 LDG 3.31 3.46 3.
Clipper Industrial Plastic Connectors Dimensions in inches 1 2 3 Plug Shell sizes Shell sizes Square flange receptacle 4 Dim. (inches) G 1 2 3 4 Dim. (inches) A 1.67 1.67 1.67 1.67 A .8 .8 .8 .8 B .83 .96 1.14 1.59 B 1.15 1.28 1.46 1.92 C .71 .71 .71 .71 C .81 .94 1.12 1.57 D .16 .16 .16 .16 D 1.52 1.56 1.56 1.56 E .81 .94 1.12 1.57 F 1.17 1.23 1.42 1.89 min. .83 .96 1.11 1.43 Max. .92 .98 1.17 1.57 H .13 .15 .15 .
Clipper Industrial Plastic Connectors Manual Crimping Tool Stamped and Formed Contacts (#16 and #20) • Squeeze the plier handles until a final click sounds, release, the pliers should open by themselves. • Fully insert the contact into the locator (corresponding gauge), the contact crimping lugs should be directed upwards, according to the drawing. • Put the stripped wire in the crimping part until it comes in contact with the stopper plate. Make sure that no strands stick out of the crimping part.
Clipper Industrial Plastic Connectors Automatic crimping tool UTM2 Automatic crimping tool for Clipper Description Electromechanical high speed semi automatic press is designed for mass production and is realized totally in assembled steel parts. Voltage: Power.: Weight: Dimensions: Crimping Mechanism (left side miniapplicators) Contacts AWG Contact P/N Crimp Mech. P/N 16 16-18 CF16 PS 18RF CF16 SC 18RF CM30-R 20 20-22 CF10 PS 18RF CF10 SC 18RF CM31-R Press and crimping mechanism are rental.
Clipper Industrial Plastic Connectors Panel mounting / Panel cut-out Panel mounting There are two types of mounting possible: through the front or through the back of the panel. Front Mounting Rear Mounting .157" max (4 mm max) .157" max (4 mm max) Panel cut-out • For a sealed mounting, the seal gasket shall be used, making sure the surface is in good condition. • Observe the drilling hole diameters indicated below. • Use the recommended screws : M3 (all shells) or # 4.40 (shells 1 and 2) # 6.
Clipper Industrial Plastic Connectors Wiring Instruction Stripping Instructions Use the upmost care with stripping operation : • Use stripping pliers appropriate for the cable gauge and which are in perfect condition. • In order to obtain a correct crimping and to maintain all of the connector sealing characteristics, the wires must have the dimensions described below. Jacketed Cable Stripping Length l Shell size 1 layouts 2 3 4 26 40 LD mm 60 Indifferent 65 65 80 100 (inch) (2.36’) (2.
Clipper Industrial Plastic Connectors Instruction For Assembly Insertion and extraction of contacts Single wires Contact insertion and extraction is performed without a tool thanks to te retainer plate system. Insertion Extraction 1) With the thumb and index finger, squeeze the retainer plate flaps and pull backwards : the plate is then in the unlocked position. 1) With the thumb and index finger, squeeze the retainer plate flaps and pull backwards : the plate is then in the unlocked position.
Clipper Industrial Plastic Connectors Instruction For Assembly Adaptor and PG electrical thread backshells Heat shrink boot The CLIPPER connector must be equipped with an adaptor in order to use a PG electrical thread backshell (e.g.: cable clamp or sealing gland, or flexible conduits system backshells, etc.) Shrink sleeve as follows : 1) Use heat gun with an air deflector nozzle. 2) Adjust air deflector opening to accommodate tubing size. Turn switch ON. Wait until full heat output is reached.
Clipper Industrial Plastic Connectors General technical information Degree of protection in accordance with CEI 529, DIN 40050, NF EN 60529 EXAMPLE : IP66-5 means: - Total protection against dust - Proof against temporary flooding - Proof against impact strength of 2 Joule 24
Clipper Industrial Plastic Connectors Conversion Table (mm) (inches) (mm) (inches) 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 3.0 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 4.0 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 5.0 5.2 5.4 5.6 5.8 6.0 6.2 6.4 6.6 6.8 7.0 7.2 7.4 7.6 7.8 8.0 0.00394 0.00788 0.01182 0.01576 0.01970 0.02364 0.02758 0.03152 0.03546 0.03940 0.04334 0.04728 0.05122 0.05516 0.05910 0.06304 0.06698 0.07092 0.07486 0.07880 0.
Clipper Industrial Plastic Connectors Notes 26
Clipper Industrial Plastic Connectors Notes 27
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