UTL SERIES UL/IEC Power + Control Supply
Overview UTL Series | Overview Technical Information Customized solution & Overmoulded cable assembly............................ 3 Contacts + ground ......................................... 5 Contacts ......................................................... 6 Contacts ......................................................... 8 Contacts ......................................................... 14 18 22 26 30 Contacts Description ........................................................
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UTL Series Overview Typical applications ................................................................................................. 06 Features & Benefits ................................................................................................. 07 Range overview ...................................................................................................... 08 General technical characteristics .............................................................................
UTL Series | Overview Energy - Power Medical © krungchingpixs / Fotolia Telecom - Data infrastructure Instrumentation & Measurement 6 © Volodymyr Kyrylyuk / Fotolia Building Automation & Control © smart.
UTL Series | Overview Features & Benefits EASY TO USE EASY TO SUPPLY EASY TO CUSTOMIZE High level of UL & IEC qualification IP68/69K & UV Resistant IK07 Impact Resistant Moisture proof Overview EASY TO TRUST • • • • • Push-pull coupling • Blind mateable • Sensitive tactile and audible click • Worldwide distributor network • Short lead-time • Turnkey solution thanks to our overmould capabilities with your cable spec • Strong R&D team to develop customized solutions UTL MAKES YOUR LIFE EASIER 7
UTL Series | Overview Range PLUGS UTL6JC 4 pos (103G1) Protective shroud Screwed backshell only available for UTL size 10: connector layout 103G1 UTL5 4 pos (103G1) HARNESS Overmould (straight or right angle) Backshell UTLJC only for 4 pos (103G1) & 5 pos. (145) “Clip” backshell only available for UTLM size 14: connector layout 145 TYPES OF CONTACTS UTL6 UTL6JC only for 4 pos (103G1) & 5 pos. (145) Terminating Resistor 120Ω impedance Only for 6 pos. (102G1W3) & 8 pos.
UTL Series | Overview overview RECEPTACLES Overview UTL1JC only for 4 pos (103G1) In line - UTL1 HARNESS Jam nut - UTL7 Overmould (straight or right angle) Square flange - UTL0 only for 4 pos. (103G1) Terminating Resistor 120Ω impedance Only for 6 pos. (102G1W3) & 8 pos.
UTL Series | Overview Description • The UTL Series is a plastic connector range that meets industrial safety standards. • UTL can be used for power supply and power + control supply with DMX or RDM signal. • The «Key hole» of the coupling system allows blind mating. In dark conditions the mechanical discriminations allow easy mating to avoid connector damage. • The stainless steel latch coupling system is simple to use. With only 1 finger, connectors are mated with an audible click.
UTL Series | Overview Qualification time saving In today’s fast paced environment we are all buying electronic devices with confidence. To achieve such a high level of trust, the regulator had to put in place a wide variety of safety standards. Some are dedicated to the equipment, some to the connection. SOURIAU designed and qualified the UTL Series according to the UL 1977 and IEC 61984 but we also took into account additional requirements.
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UTL Series Connector Customized solution & overmoulded cable assembly ........................................... 14 3 Contacts + ground 103G1: 5 Contacts 6 Contacts 8 Contacts 16A 500V.................................................................... 18 145: 16A 500V.................................................................... 22 102G1W3: 16A 500V.................................................................... 24 122G1W5: 16A 500V...............................................
UTL Series | Connector SOURIAU has been designing harsh environment connectors for over one century, year after year developing customized solutions based on dedicated technical specifications from our customers.
UTL Series | Connector UTL overmoulded cable assembly Overmoulding description O-ring Compound Connector Cable outer sheath PVC or PUR overmoulding Connector with cable gland backshell If cable jacket is breached... GOOD ...water ingress unhampered, leading to damage. Overmoulded connector If cable jacket is breached... BEST ...prevents water ingress via capillary action.
UTL Series | Connector UTL overmoulded cable assembly Description Cable - 3 + ground • Outer sheath: rubber compound EM2 in acc. to HD 22.1 that is VDE 0282 part 1 • Outer sheath color: black • Flame retardant in acc. to IEC 60332-1-2 resp. VDE 0482 part 332-1-2 • Resistant to Oil, Solvents, Water, Ozone, aging and abrasion Cable - 6 pos. • Signal: 1 x 2 x 0.22 + shielding Power: 3G1.5 • Outer sheath: PUR RAL9005 • Outer sheath color: black • Core section: 0.22 mm² and 1.5 mm² Cable - 8 pos.
UTL Series | Connector UTL overmoulded cable assembly Cable information Rated voltage: U0/U: 450/750 V Wire section: 3 + ground: 2.5 mm² 6 pos. & 8 pos.: 1.5 mm² (power), 0.22 mm² (signal) Temperature: 3 + ground: flexible use and fixed installation -25° C up to +60° C 6 pos. & 8 pos.: flexible use -15° C up to +70° C, fixed installation -30° C up to +70° C Harmonized reference: 3 + ground: H07 RNF 4G x 2.5 6 pos. & 8 pos.
UTL Series | Connector 103G1 (shell size 10, 3 + ground, 4x#16) Layout OR OR OR OR OR OR OR WITH OR Connector part number Plugs and receptacles have to be equipped with both contact genders. Ground lines will never be equipped with the same contacts as the neutral and phase.
3 + ground 16A/250-500V UTL Series | Connector per IEC 61984 103G1 (shell size 10, 3 + ground, 4x#16) Dimensions (for mated connector lengths see page 65) Square flange receptacle - UTL0 12 30 In line receptacle - UTL1 & Jam nut receptacle - UTL7 30 33.6 20 Ø 3.2 28.6 Ø 18 28.6 UTL1 UTL7 Front view Plug - UTL5 & UTL6TH 37 12.5 Front view Plug for overmoulding - UTL6 15.5 26.6 11.3 15.5 Front view In line receptacle - UTL1JC 26.7 20 73.7 maxi 15.5 26.1 62.
UTL Series | Connector 103G1 (shell size 10, 3 + ground, 4x#16) Accessories and tooling Dustcap for plug IP67 Dustcap for receptacle Handle (without head) Tool kit IP67 Part number Part number Part number Part number UTL610DCG UTL10DCG SHANDLES TOOLKIT Dustcap for male receptacle Dustcap for female receptacle IP68/69K Head crimp tooling (without handle) Contacts IP68/69K Part number Part number UTL103G1PDCG68 UTL103G1SDCG68 Extraction tool #16 Insertion tool #16 Part number Part num
3 + ground 16A/250-500V UTL Series | Connector per IEC 61984 103G1 (shell size 10, 3 + ground, 4x#16) Contacts Contact type AWG Crimp Machined Stamped & Formed reeled contacts See note (2) for loose piece Max insulator Ø 0.55 1.00 26-24 RM24M9K RC24M9K 0.80 1.60 22-20 RM20M13K(1) RC20M13K(1) 1.15 1.80 22-20 RM20M12K (1) RC20M12K 1.15 2.20 20-16 RM16M23K(1) RC16M23K(1) 1.80 3.20 16-14 RM14M30K RC14M30K (1) (1) (1) (1) (1) RM16M25K 2.30 3.20 RC16M25K 1.80 3.
UTL Series | Connector 145 (shell size 14, 5x#16) OR OR Layout WITH Connector part number Contact type Connector type Crimp contacts to be ordered separately see page 25 Screw termination contacts, delivered with connector (1) Part number Male insert Female insert Plug with backshell* - UTL6JC145S Plug without backshell - UTL6145S Jam-nut without backshell UTL7145P - Plug with backshell* - UTL6JC145SSCR Plug without backshell - UTL6145SSCR * Non removable backshell when mated.
3 + ground 16A/250-500V UTL Series | Connector per IEC 61984 145 (shell size 14, 5x#16) Dimensions (for mated connector lengths see page 66) Jam nut receptacle - UTL7 34.4 36 14.3 37.4 31.5 Connector Front view Plug with backshell - UTL6 31.2 Ø 17 maxi 15.1 Ø 10 mini 69.8 101 Front view Panel cut out Plug without backshell - UTL6 Jam nut receptacle - UTL7 48.9 Ø 30 Ø .4 25 23.9 Maximun panel thickness: 5 mm 15.1 31.2 20.7 1.
UTL Series | Connector 145 (shell size 14, 5x#16) Tooling Handle (without head) Tool kit Head crimp tooling (without handle) Contacts Part number Part number SHANDLES TOOLKIT + Handle = Head Complete set Extraction tool #16 Insertion tool #16 Part number Part number RX2025GE1 RTM205 Accessories 24 Backshell Backshell Part number Part number UTL14JC UTL14JCP1 RM/RC 28M1K(1) RM/RC 24M9K(1) RM/RC 20M13K(1) RM/RC 20M12K(1) RM/RC 16M23K(1) RM/RC 14M30K(1) SM/SC 24ML1TK6(1) SM/SC 20ML1TK6(
3 + ground 16A/250-500V UTL Series | Connector per IEC 61984 145 (shell size 14, 5x#16) Contacts Contact type AWG Crimp Machined Stamped & Formed reeled contacts See note (2) for loose piece Max insulator Ø 0.55 1.00 26-24 RM24M9K RC24M9K 0.80 1.60 22-20 RM20M13K(1) RC20M13K(1) 1.15 1.80 22-20 RM20M12K (1) RC20M12K 1.15 2.20 20-16 RM16M23K(1) RC16M23K(1) 1.80 3.20 16-14 RM14M30K RC14M30K (1) (1) (1) (1) (1) RM16M25K 2.30 3.20 RC16M25K 1.80 3.
UTL Series | Connector 102G1W3 (shell size 10, 3x#16 + 3x#20) OR OR Layout WITH Connector part number Plugs and receptacles have to be equipped with both contact genders. Ground lines will never be equipped with the same contacts as the neutral and phase.
6 contacts 16A/500V UTL Series | Connector per IEC 61984 102G1W3 (shell size 10, 3x#16 + 3x#20) Dimensions (for mated connector lengths see page 65) Plug for overmoulding - UTL6 20 28.1 11.3 15.5 Ø 15.5 28.6 Front view Front view Jam nut receptacle - UTL7 20 65 maxi 15.5 24 28.6 14 Terminating Resistor plug 22.7 31.5 Connector 31.5 24 In line receptacle - UTL1 Front view Front view Panel cut out Terminating Resistor receptacle Jam nut receptacle - UTL7 Ø 22.2 Ø .
UTL Series | Connector 102G1W3 (shell size 10, 3x#16 + 3x#20) Accessories and tooling Dustcap for plug IP67 Dustcap for receptacle Handle (without head) Tool kit IP67 Part number Part number Part number Part number UTL610DCG UTL10DCG SHANDLES TOOLKIT Dustcap for male receptacle Dustcap for female receptacle IP68/69K Head crimp tooling (without handle) IP68/69K Contacts Part number Part number UTL102G1W3PDCG68 UTL102G1W3SDCG68 Extraction tool #16 Insertion tool #16 Part number Part n
6 contacts 16A/500V UTL Series | Connector per IEC 61984 102G1W3 (shell size 10, 3x#16 + 3x#20) Contacts #20 Contact type AWG 26-24 22-20 Machined Crimp 20-18 26-24 26-24 Stamped & Formed reeled contacts See note (2) for loose piece 22-20 22-20 Part number Max wire Ø Max insulator Ø RC24W3K(1) RC20W3K(1) RC18W3K(1) 0.80 1.60 1.15 1.60 1.30 2.10 SM24W3TK6(1)(2) SM24W3S26(1)(2) SM20W3TK6(1)(2) SM20W3S26(1)(2) SC24W3TK6(1)(2) SC24W3S25(1)(2) SC20W3TK6(1)(2) SC20W3S25(1)(2) - 0.90-1.
UTL Series | Connector 122G1W5 (shell size 12, 3x#16 + 5x#20) OR OR Layout WITH Connector part number Plugs and receptacles have to be equipped with both contact genders. Ground lines will never be equipped with the same contacts as the neutral and phase.
8 contacts 16A/500V UTL Series | Connector per IEC 61984 122G1W5 (shell size 12, 3x#16 + 5x#20) Dimensions (for mated connector lengths see page 66) Plug for overmoulding - UTL6 In line receptacle - UTL1 31.5 20 28.1 11.3 15.5 26.5 31.9 14 Ø28.8 Jam nut receptacle - UTL7 31.5 14 Connector Front view Front view Terminating Resistor plug 20 15.5 26.5 27 31.9 70 maxi Ø28.
UTL Series | Connector 122G1W5 (shell size 12, 3x#16 + 5x#20) Accessories and tooling Dustcap for plug IP67 Dustcap for receptacle Handle (without head) Tool kit IP67 Part number Part number Part number Part number UTL612DCG UTL12DCG SHANDLES TOOLKIT Extraction tool #16 Insertion tool #16 Head crimp tooling (without handle) Contacts Part number Part number RX2025GE1 RTM205 Part number of head Contact size RM/RC 24W3K(1) RM/RC 20W3K(1) RM/RC 18W3K(1) SM/SC 24WL3(1)(2) SM/SC 20WL3(1)(2)
8 contacts 16A/500V UTL Series | Connector per IEC 61984 122G1W5 (shell size 12, 3x#16 + 5x#20) Contacts #20 Contact type AWG 26-24 22-20 Machined Crimp 20-18 26-24 26-24 Stamped & Formed reeled contacts See note (2) for loose piece 22-20 22-20 Part number Max wire Ø Max insulator Ø RC24W3K(1) RC20W3K(1) RC18W3K(1) 0.80 1.60 1.15 1.60 1.30 2.10 SM24W3TK6(1)(2) SM24W3S26(1)(2) SM20W3TK6(1)(2) SM20W3S26(1)(2) SC24W3TK6(1)(2) SC24W3S25(1)(2) SC20W3TK6(1)(2) SC20W3S25(1)(2) - 0.90-1.
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UTL Series Contacts Description ................................................................................................................ 36 Contact plating selector guide .................................................................................. 37 Contact selector guide .............................................................................................. 38 Packaging .............................................................................................................
UTL Series | Contacts Contacts Description The UTL series is delivered without contacts (crimp version). This series offers the unique possibility to use the same contact in any layout as long as it receives the same active part size. This provides the benefit of standardization and subsequent reduced inventory costs. In addition, it eliminates the need for added tooling and simplifies the assembly process.
UTL Series | Contacts Contacts Contact plating selector guide Once the contact size has been selected, the next step is to decide on which type to use. SOURIAU offers two main types of electrical contacts: • Machined • Stamped & Formed Machined contacts are generally chosen as a better solution for power applications or when lower quantities are needed. Stamped & formed contacts offer the ability to be crimped automatically which makes them more suitable for high volume production applications.
UTL Series | Contacts Contacts Plating selector guide Contacts supplied separately Electrical characteristics: contact resistance #20 Ø1mm #16 Ø1.6mm Machined < 6mΩ Stamped and Formed < 6mΩ Machined < 3mΩ Stamped and Formed < 6mΩ Stamped & Formed contacts Contact size #20 Ø1mm #16 Ø1.6mm Plating description Plating code Active area Other areas S25 (female) 0.75μm Gold mini over Nickel Gold flash over Nickel S26 (male) 0.75μm Gold mini over Nickel Gold flash over Nickel TK6 0.5μm - 2.
UTL Series | Contacts Crimp contacts Standard version Contact size #16 Ø1.6 mm Stamped & Formed Wire size Type Machined #20 Ø1 mm Machined Part number AWG mm² Male 26-24 0.13-0.20 RM24W3K SM24W3- (1) Stamped & Formed 26-24 0.13-0.25 Machined 22-20 0.32-0.52 Stamped & Formed 22-20 0.35-0.5 Machined 20-18 0.50-0.93 Machined 30-28 0.05-0.08 SM24WL3- Available plating see page 38 Female Max wire Ø Max insulator Ø RC24W3K 0.80 1.58 max K 0.89-1.
UTL Series | Contacts Crimp contacts First Mate Last Break contacts Contact size Type #16 Ø1.6 mm Longer male contact (+1mm) for First Mate Last Break Connection Machined #16 Ø1.6 mm Shorter female contact (-0.7mm) for Last Mate First Break Connection Machined Wire size Part number AWG mm² Male 30-28 0.05-0.08 RM28M1GE1- 26-24 0.13-0.2 RM24M9GE1- 22-20 0.32-0.52 RM20M12GE1- 20-16 0.52-1.5 RM16M23GE1- 16-14 1.5-2.5 RM14M30GE1- 30-28 0.05-0.
UTL Series | Contacts #16 coaxial contacts Coaxial contact range Note: Coax contacts cannot be used in the ground cavity We provide 2 types of coaxial contacts suitable for 50 or 75Ω, coaxial cable or twisted pair cable. Monocrimp coaxial contact • The monocrimp one-piece coaxial contacts offer high reliability plus the economic advantage of a 95% reduction in installation time over conventional assembly methods.
UTL Series | Contacts PCB contacts for 3 + ground (103G1) PCB contacts for 3 + ground (103G1) PCB soldering UTL range can be carried out with a wave soldering process, but not reflow soldering process. All high temperature processes are prohibited. Contact size Connector type #16 Ø1.
UTL Series | Contacts Contacts Notes 43
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UTL Series Technical Information Stripping instructions for crimp contacts ................................................................. 46 Tooling for crimp contacts ....................................................................................... 50 Handle & interchangeable heads for crimp contacts .............................................. 52 Crimping control for crimp contacts ........................................................................
UTL Series | Technical Information Stripping instructions for crimp contacts Stripping & cutting dimensions of outer jacket • • • • Female insulator: Strip external cable sheath, adjust ground cable length Male insulator: Strip external cable sheath, adjust signal cable lengths Then, strip individual wire according to the recommended stripping length below Crimp contacts (see page 49) 3 + ground UTL0103G1P - UTL1103G1P - UTL5103G1P UTL6103G1P - UTL6TH103G1P - UTL7103G1P UTL0103G1S - UTL1103G1S - UTL5103G
UTL Series | Technical Information Stripping instructions for crimp contacts Stripping & cutting dimensions of outer jacket • • • • Female insulator: Strip external cable sheath, adjust ground cable length Male insulator: Strip external cable sheath, adjust signal cable lengths Then, strip individual wire according to the recommended stripping length below Crimp contacts (see page 49) 5 pos.
UTL Series | Technical Information Stripping instructions for crimp contacts Stripping & cutting dimensions of outer jacket • • • • Female insulator: Strip external cable sheath, adjust ground cable length Male insulator: Strip external cable sheath, adjust signal cable lengths Then, strip individual wire according to the recommended stripping length below Crimp contacts (see page 49) 8 pos.
UTL Series | Technical Information Stripping instructions for crimp contacts Wire stripping length Part number Male Stripping length L (mm) Female Machined contact #20 - Ø 1mm RM24W3- / RM20W3RM18W3- RC24W3- / RC20W3RC18W3- 4.8 #16 - Ø 1.6mm L RM28M1- / RM24M9RM20M13- / RM20M12- RC28M1- / RC24M9RC20M13- / RC20M12- 4.8 RM16M23- /RM14M30- RC16M23- /RC14M30- 7.1 RM16M25- /RM14M25- RC16M25- /RC14M25- 5.4 / 5.2 RM24M25- RC24M25- 5.4 / 5.
UTL Series | Technical Information Tooling for crimp contacts Automatic crimping tools Mecal is a leader in manufacturing tooling for crimping terminals over a stripped wire. Established in 1976, Mecal has become one of the world's leading companies dedicated to the design and manufacture of semi automatic production tools for strip fed, open barrel crimp terminals, serving the Automotive, Telecom and Datacom industries.
UTL Series | Technical Information Tooling for crimp contacts Crimp tool table Standard contacts Contact size #20 Ø 1mm #16 Ø 1.
UTL Series | Technical Information Handle & interchangeable heads for crimp contacts Crimping with SOURIAU tooling 1) Fully close then release the tool, keep it open. Open the 2 pins. 2) Choose the adapter head (sold separately), keep vertical and slide it into the handle until the mechanical stop. 3) Close the two pins simultaneously to maintain the head. 4) Strip the cable properly by checking the recommended size in the catalog on pages 46 to 48.
UTL Series | Technical Information Crimping control for crimp contacts Crimping - No health risk from heavy metal and flux steam - Preservation of conductor flexibility behind the crimped connection - No burned, discolored and overheated wire insulation - Good connections with reproducible electrical and mechanical performances - Easy production control. To ensure that the crimp tooling is performing according to original specifications, it is important to carry out regular checks.
UTL Series | Technical Information Insertion tool for crimp contacts Contact size Part number #16 RTM205 RTM205 Extraction tool for crimp contacts Contact size Part number #20 RX20D44 #16 RX2025GE1 RX20D44 RX2025GE1 Contact extraction instructions Place the tool into the cavity from front face of the connector, push on the handle, then remove the contact. #20 female contact are not removable.
UTL Series | Technical Information #16 coaxial contacts Twisted pair cable monocrimp contact cabling Ø over jacket (mm) Cable type AWG26 (7x0.16) Ø over jacket G Outer maxi ØD Inner conductor ØG 1.05 0.48 Part number Male RMDX6031D28 Female RCDX6031D28 Inner + outer tool Crimp tool S-80J + SL-105J M20S-1J Cable strip length (mm) A B C 4.7 6.0 4.
UTL Series | Technical Information #16 coaxial contacts Coax cable with monocrimp contact cabling Cable type Impedance Ohm Ø over jacket (mm) Outer Outer Dielectric maxi braid ØF ØD ØE Inner conductor ØD RG174/U 50 2.92 2.24 1.52 0.48 RG188A/U 50 2.79 1.98 1.52 0.51 RG316/U 50 2.49 2.05 1.52 0.51 Part number Male RMDX6032D28 Female RCDX6032D28 Male RMDX6036D28 Female RCDX6036D28 Male RMDX6036D28 Female RCDX6036D28 Crimp tool F E A 5.08 6.35 11.
UTL Series | Technical Information #16 coaxial contacts Twisted pair cable multipiece contact cabling Ø over jacket (mm) Cable type Outer maxi ØD Inner conductor ØG 1.05 0.48 AWG26 (7x0.16) Crimp tool Part number Male RMDXK10D28 + YORX090 Female RCDXK10D28 + YORX090 M20S-1J Inner tool Outer tool Cable strip length (mm) A B C S26D2J S22-1J 7.95 7.95 7.95 + + SL46D2K SL47-1J 6.35 6.35 7.
UTL Series | Technical Information #16 coaxial contacts Twisted pair cable multipiece male contact cabling Cable type Impedance Ohm Ø over jacket (mm) Outer Outer Dielectric maxi braid ØF ØD ØE Inner conductor ØD RG174/U 50 2.92 2.24 1.52 0.48 RG188/U 50 2.79 1.98 1.52 0.51 RG161/U 70 2.10 - 1.45 0.30 RG179A/U RG179B/U 75 2.67 2.13 1.60 0.30 RG187/U 75 2.79 1.98 1.52 0.30 RG178A/U 50 1.91 1.37 0.86 0.30 RG196/U 50 2.03 - 0.86 0.
UTL Series | Technical Information #16 coaxial contacts Twisted pair cable multipiece female contact cabling Cable type Impedance Ohm Ø over jacket (mm) Outer Outer Dielectric maxi braid ØF ØD ØE Inner conductor ØD RG174/U 50 2.92 2.24 1.52 0.48 RG188/U 50 2.79 1.98 1.52 0.51 RG161/U 70 2.10 - 1.45 0.30 RG179A/U RG179B/U 75 2.67 2.13 1.60 0.30 RG187/U 75 2.79 1.98 1.52 0.30 RG178A/U 50 1.91 1.37 0.86 0.30 RG196/U 50 2.03 - 0.86 0.
UTL Series | Technical Information Assembly instructions UTL0 assembly (Mounting suggestion) • • • • Strip wires Crimp contacts Place all the contacts inside the corresponding cavities Manually push each contact, or use our tool (RTM205 for #16 contacts), until audible click. Check each contact retention, with two finger retraction • Place receptacle in the panel cut-out (see dimension page 19 for UTL103G1) • Secure receptacle with M3 screws (not supplied), torque 0.
UTL Series | Technical Information Assembly instructions UTL7 assembly (Mounting suggestion) • • • • • Slide nut over the wires Strip wires Crimp contacts Place all the contacts inside the corresponding cavities Manually push each contact, or use our tool (RTM205 for #16 contacts), until audible click.
UTL Series | Technical Information Assembly instructions Protective shroud assembly UTL6JC & UTL6TH (Mounting suggestion) • No tool is required to assemble the Protective Shroud UTL10PS on the plug.
Assembly instructions UTL1JC103G1 & UTL6JC103G1 assembly (Mounting suggestion) UTL6TH Backshell housing Cable gland housing O-ring Nut UTL1 • • • • Slide nut over the wires ➊ Strip wires Crimp contacts Place all the contacts inside the corresponding cavities Manually push each contact, or use our tool (RTM205 for #16 contacts), until audible click.
UTL Series | Technical Information Assembly instructions SWSFILLERPLUG mounting for 3 + ground Push the sealing plug into each connector cavity to seal until a mechanical stop. UTL0 15.8 min 7 min 12 min 8.8 min Male Female UTL7 & UTL1 17.8 min 9 min 10.7 min 14 min Male Female UTL6 16 min 7.4 min 9 min Male 12.
UTL Series | Technical Information Mated connector length 103G1 (shell size 10, 3 + ground, 4x#16) & 102G1W3 (shell size 10, 3x#16 + 3x#20) UTL0 + UTL6 overmoulded UTL7 + UTL6 overmoulded 79 mm maxi 78 mm maxi UTL1 + UTL6 overmoulded 124 mm maxi 102 mm maxi Right angle overmoulded plug 73 mm maxi UTL7 + UTL6JC 102 mm maxi Technical Information UTL5 + UTL1JC Right angle overmoulded receptacle 74 mm maxi 56 mm maxi 54 mm maxi Note: all dimensions are in mm 65
UTL Series | Technical Information Mated connector length 122G1W5 (shell size 12, 3x#16 + 5x#20) UTL7 + UTL6 overmoulded UTL1 overmoulded + UTL6 overmoulded 135 mm maxi 91 mm maxi 145 (shell size 14, 5x#16) UTL1 or UTL7 + UTL6 52 UTL1 or UTL7 + UTL6JC 105 Note: all dimensions are in mm 66
UTL Series | Technical Information Evaluation kit 3 contacts + ground part number (103G1) Evaluation kit is composed of 1 connector, contacts and 1 heat shrink boot for a quick and easy assembly production. mm² UTL6103G1W3S UTL1103G1W3P UTL1103G1W3S UTL7103G1W3P UTL7103G1W3S UTL0103G1W3P UTL0103G1W3S SM20ML1S31 SC20ML1S31 SM16ML1S31 SC16ML1S31 SM14ML1S31 SC14ML1S31 Male power 20 0.5 1 - - - - - - - 4 2 - - - - Plug Male power 16 1.
UTL Series | Technical Information Evaluation kit 6 contacts part number (102G1W3) Evaluation kit is composed of 1 connector, contacts and 1 heat shrink boot for a quick and easy assembly production. AWG mm² UTL6102G1W3P UTL6102G1W3S UTL1102G1W3P UTL1102G1W3S UTL7102G1W3P UTL7102G1W3S Heat shrink boot SM20WL3S26 SC20WL3S25 SM24WL3S26 SC24WL3S25 SM16ML1S31 SC16ML1S31 SM14ML1S31 SC14ML1S31 Kit contains Male power 16 1.
UTL Series | Technical Information Evaluation kit 8 contacts part number (122G1W5) Evaluation kit is composed of 1 connector, contacts and 1 heat shrink boot for a quick and easy assembly production. mm² UTL6122G1W5S UTL1122G1W5P UTL1122G1W5S UTL7122G1W5P UTL7122G1W5S Heat shrink boot SM20WL3S26 SC20WL3S25 SM24WL3S26 SC24WL3S25 SM16ML1S31 SC16ML1S31 SM14ML1S31 SC14ML1S31 Male power 16 1.5 1 - - - - - 1 2 - 5 - 3 2 - - Plug Male power 14 2.
UTL Series | Technical Information Evaluation kit • Assembly instructions The boot is semi-flexible and heat-shrinkable with a moldable adhesive inner lining.
UTL Series | Technical Information Rated current & working voltage Current carrying capacity The current carrying capacity of a connector is limited by the thermal properties of materials used in its construction. The amount of current that can be handled depends on the size of cable used, the ambient temperature and the heat that is generated inside the connector.
UTL Series | Technical Information UV resistance UV resistance Solar radiation affects all materials, but plastics can be susceptible to extreme degradation over time. The choice of materials for the UTL series was therefore a critical consideration. All over the world we are not exposed to the same amount of energy given by the sun. The chart shown here clearly illustrates this.
UTL Series | Technical Information UL94 + UL1977 Underwriter laboratories There are two main standards for industrial connectors: UL94 & UL1977 UL 94: Tests for Flammability of Plastic Materials for Parts in Devices and Appliances This standard is dedicated to plastics flammability. It characterizes how the material burns in various orientation and thicknesses.
UTL Series | Technical Information UL94 + UL1977 Underwriter laboratories UL1977 There are several standards which deal with plug and receptacle. Each of them is only for a small area of applications. It could be telecommunication, etc. The UL 1977 covers single and multipole connectors intended for factory assembly. Requirements apply to devices taking into account intensity and voltage. The categories are as follows: 30 V (42 V peak) 0 600 V 0 Type 0 Type 1A 8.
UTL Series | Technical Information UL94 + UL1977 Underwriter laboratories UL1977 Spacing: For a 250V max connector, distance through air or over material shall be 1.2mm whereas from 250V to 600V connector the spacing is 3.2mm minimum.
UTL Series | Technical Information IEC 61984 & IP codes explained IEC 61984 The norm is dedicated to connectors with rated voltage above 50V and up to 1000V and rated currents up to 125A per contact. Depending on your application connectors could be compliant with another standard. This has to be double checked with the customer. There are a lot of constructional requirements and performances specified in that standard. Most of them are illustrated in greater details hereafter.
UTL Series | Technical Information IEC 61984 & IP codes explained IEC 61984 Overvoltage UTL connectors are qualified to be used on systems rated at Overvoltage category III Per the IEC 60664-1 (formely VDE 0110) each category is linked to the end application and where the device will be implemented: • Category IV (primary overcurrent protection equipment): Origin of the installation • Category III (Any fixed installation with a permanent connection) Fixed installation and equipment and for cases where the r
UTL Series | Technical Information IEC 61140 explained IEC 61140 On a daily basis, we are using many electrical appliances, some are grounded, and some are not.
UTL Series | Technical Information What is NEMA rating? • NEMA ratings vs IP ratings Whereas IP ratings only consider protection against ingress of foreign bodies (first digit) and ingress of water (second digit), NEMA ratings consider these but also verify protection from external ice, corrosive materials, oil immersion, etc. The correlation between NEMA & IP being limited only to dust and water, we can state that a NEMA type is equivalent to an IP rating but it is not possible to say the contrary.
UTL Series | Technical Information Ethernet for the Layman In order to explain basic Ethernet theory, we can use a functional comparison to a busy city with highways, buildings and cars. To illustrate this, the table below provides correlation between the different components/pieces/links that encompass Ethernet network connectivity, and the larger scale infrastructure of a metropolitan city.
UTL Series | Technical Information Ethernet for the Layman SOURIAU offering: Standard solutions. UTL, 4 contacts - Cat 5 1 (Pair 1) = ground 2 (Pair 1) = 2 3 (Pair 2) = 3 4 (Pair 2) = 1 103G1 4 Ø 1.6mm (#16) What about using coax contacts? Ethernet twisted pairs carry a symmetrical (balanced) signal. Once terminated into a coax contact, the inner core will be protected by a shield - but not the outer contact. Because of EMI issues, the signal will no longer be balanced.
UTL Series | Technical Information RS-485 for the Layman RS-485 signals are used in a wide range of applications (from computers and networks to building automation and stage lighting). In addition, it may be used to control video surveillance systems or to interconnect security control panels and devices such as access control card readers. RS-485 basics RS-485 only specifies electrical characteristics of the generator and the receiver.
UTL Series | Technical Information Technical Information Notes 83
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UTL Series Appendices Glossary of terms ..................................................................................................... 85 Part number index ...................................................................................................
UTL Series | Appendices Glossary of terms • Clearance Per the IEC 60664-1 it is the shortest distance between two conductive parts even over the air. • Creepage distance Per the IEC 60664-1 it represents the shortest distance along the surface of the insulating material between two conductive parts. • CTI (Comparative Tracking Index) The CTI value is commonly used to characterize the electrical breakdown properties of an insulating material. It allows users to know the tendency to create creepage paths.
UTL Series | Appendices Part number index UTL0103G1P...................... UTL0103G1P03.................... UTL0103G1S...................... UTL0103G1S03.................... UTL1102G1W3P.................... UTL1102G1W3PCDMX................ UTL1102G1W3S.................... UTL1102G1W3SCDMX................ UTL1103G1P...................... UTL1103G1P03.................... UTL1103G1S...................... UTL1103G1S03.................... UTL1122G1W5P.................... UTL1122G1W5PCDMX................
UTL Series | Appendices Part number index RC24M9GE7K...................... RC24M9J......................... RC24M9K......................... RC24W3K......................... RC28M1GE7J...................... RC28M1GE7K...................... RC28M1J......................... RC28M1K......................... RM14M25K........................ RM14M30GE1J..................... RM14M30GE1K..................... RM14M30J........................ RM14M30K........................ RM16M23GE1J.....................
UTL Series | Appendices Appendices Notes 89
UTL Series | Appendices Notes 90
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