User Manual

Configuration Examples .....................................50
Power Feed ......................................................... 51
Power Feed Controls .......................................... 52
Setting Power Feed Rate .................................... 53
End Gears ...........................................................54
Standard End Gear Configuration ...................... 54
Alternate Configuration ..................................... 55
Threading ...........................................................56
Headstock Threading Controls ........................... 56
Apron Threading Controls..................................57
Thread Dial ....................................................... 57
Thread Dial Chart .............................................58
Chip Drawer ....................................................... 59
Coolant System ..................................................60
ACCESSORIES ...................................................61
MAINTENANCE ...................................................64
Maintenance Schedule ....................................... 64
Cleaning & Protecting .......................................64
Maintenance Chart ............................................65
Lubrication ......................................................... 66
Headstock ......................................................... 66
Quick-Change Gearbox ...................................... 67
Apron ................................................................ 67
One-Shot Oiler ..................................................68
Longitudinal Leadscrew ..................................... 68
Ball Oilers & Oil Cup ......................................... 69
End Gears .........................................................70
Coolant System Service .....................................71
Hazards.............................................................71
Adding Fluid ..................................................... 72
Changing Coolant ..............................................72
Machine Storage ................................................ 73
SERVICE ..............................................................74
Backlash Adjustment ........................................ 74
Compound Rest .................................................74
Cross Slide ........................................................ 74
Leadscrew End Play Adjustment ......................75
Gib Adjustment ..................................................75
Half Nut Adjustment .........................................77
V-Belts ................................................................ 77
Brake & Switch .................................................. 78
Leadscrew Shear Pin Replacement ..................80
Gap Insert Removal & Installation ..................82
Gap Removal ..................................................... 82
Gap Installation ................................................83
TROUBLESHOOTING .........................................84
ELECTRICAL ........................................................87
Electrical Safety Instructions ...........................87
Correcting Phase Polarity Wiring .....................88
Wiring Overview ................................................88
Component Location Index................................89
Electrical Cabinet Wiring ..................................90
Electrical Box .....................................................91
Spindle Motor ..................................................... 92
Cutting Fluid Pump Wiring ..............................92
2-Speed Motor Switch ........................................ 93
Control Panel Wiring ......................................... 94
Spindle Switches ................................................94
Additional Component Wiring .......................... 95
Power Connection .............................................. 95
PARTS ..................................................................96
Headstock Cover ................................................96
Headstock Controls ............................................97
Headstock Internal Gears ................................. 99
Headstock Transfer Gears ............................... 101
Gearbox Gears .................................................. 102
Gearbox Controls ............................................. 104
Apron Front View ............................................ 106
Apron Rear View .............................................. 108
Compound Rest & Tool Post ............................ 110
Saddle Top View .............................................. 111
Saddle Bottom View.........................................113
Bed Stop ........................................................... 114
Dial Indicator ...................................................114
Bed & Shafts .................................................... 115
End Gears .........................................................117
Main Motor .......................................................118
Stands & Panels ...............................................120
Tailstock ........................................................... 122
Steady Rest ...................................................... 124
Follow Rest .......................................................124
Electrical Cabinet & Control Panel ................ 125
Accessories ....................................................... 126
Front Machine Labels ......................................127
Rear & Side Machine Labels ...........................128
WARRANTY .......................................................129