IMPORTANT FOR FUTURE REFERENCE Please complete this information and retain this manual for the life of the equipment: Model #: ___________________________ Serial #: ___________________________ Date Purchased: ____________________ OWNER’S MANUAL Heavy Duty Counterline Griddle Models HDG-24 HDG-24-M HDG-36 HDG-36-M HDG-48 HDG-48-M HDG-60 HDG-60-M HDG-72 HDG-72-M Charbroiler Models HDC-24 HDCL-24 HDC-36 HDCL-36 HDC-48 HDCL-48 HDC-60 HDCL-60 Open Top Models HDO-12 HDO-24SU HDO-24 HDO-36SU HDO-36 HDO-48SU H
HEAVY DUTY COUNTERLINE SAFETY PRECAUTIONS Before installing and operating this equipment, be sure everyone involved in its operation is fully trained and aware of precautions. Accidents and problems can be caused by failure to follow fundamental rules and precautions. The following symbols, found throughout this manual, alert you to potentially dangerous conditions to the operator, service personnel, or to the equipment.
TABLE OF CONTENTS HEAVY DUTY COUNTERLINE Congratulations! You have purchased one of the finest pieces of commercial cooking equipment on the market. You will find that your new equipment, like all Southbend equipment, has been designed and manufactured to meet the toughest standards in the industry. Each piece of Southbend equipment is carefully engineered and designs are verified through laboratory tests and field installations.
SPECIFICATIONS SPECIFICATIONS HEAVY DUTY COUNTERLINE S PECIFICATIONS NOTICE Installation must comply with National Fuel Gas Code, ANSI Z223.1, Natural Gas Installation Code, CAN/CGA-B149.1, or the Propane Installation Code, CAN/CGA-B149.2, as applicable. Local codes regarding installation vary greatly from one area to another. The National Fire Protection Association, Inc.
SPECIFICATIONS HEAVY DUTY COUNTERLINE ! WARNING There must be adequate clearance between units and adjacent construction. Clearance must also be provided for servicing and for operation. Measure back clearance from rear of 2" stand-off brackets.
INSTALLATION HEAVY DUTY COUNTERLINE I NSTALLATION INSTALLATION NOTICE Installation must comply with National Fuel Gas Code, ANSI Z223.1, Natural Gas Installation Code, CAN/CGA-B149.1, or the Propane Installation Code, CAN/CGA-B149.2, as applicable. These installation procedures must be followed by qualified personnel or warranty will be void. Local codes regarding installation vary greatly from one area to another. The National Fire Protection Association, Inc.
HEAVY DUTY COUNTERLINE INSTALLATION Step 2a: Installation on Countertop Legs To install the appliance using countertop legs, do the following: 1. Locate the box of four legs shipped with the appliance (if countertop legs were ordered). 2. Raise the appliance about 6" so that the legs can be screwed into the bottom near the corners. Lift the appliance only from the ends, never from the middle! Support the lifted appliance so that it will not fall while you are attaching the legs.
INSTALLATION HEAVY DUTY COUNTERLINE Step 3: Attach Restraint for Appliances Mounted on Casters INSTALLATION NOTICE For an appliance equipped with casters, (1) the installation shall be made with a connector that complies with the Standard for Connectors for Movable Gas Appliances, ANSI Z21.69 or Connectors for Moveable Gas Appliances, CAN/CGA-6.16, and a quick-disconnect device that complies with the Standard for Quick-Disconnect Devices for Use With Gas Fuel, ANSI Z21.
INSTALLATION HEAVY DUTY COUNTERLINE 2. Install eye-bolt (item “F”) to a frame member on the rear of the appliance. After checking carefully behind the frame member for adequate clearance, drill a 1/4" hole through the frame member. 3. Thread hex nut (item “G”) and slide the washer (item “H”) onto the eye-bolt. Insert the eye-bolt through the 1/4" drilled hole and secure with a washer (item “H”) and nylon lock nut (item “I”). 4.
INSTALLATION HEAVY DUTY COUNTERLINE 6. Connect the gas inlet of the pressure regulator to the building’s supply system. No segment of the gas supply connection to the appliance should be smaller than 3/4" NPT. Standard pipe fittings are required. 7. Turn on gas supply. 8. Check for leaks using soapy water. INSTALLATION Figure 4 Step 5: Final Positioning, Clearance Check, and Ventilation Check 1. Position the appliance where it will be operated. 2. Check that the appliance surface is level.
HEAVY DUTY COUNTERLINE INSTALLATION Step 6: Check Pilot and Burner Operation All appliances are adjusted at the factory. However, pilot heights, burner air shutters, and thermostatic valves should be checked at installation and adjusted if necessary. Do the following: 1. Turn main gas supply “ON”. 2. Check the manifold gas pressure using the procedure on page 19. INSTALLATION 3. Light the pilots as described in the Operation section of this manual. 4.
OPERATION HEAVY DUTY COUNTERLINE O PERATION ! DANGER EXPLOSION HAZARD Purchaser of equipment must post in a prominent location, detailed instructions to be followed in the event the operator smells gas. Obtain the instructions from the local gas supplier. OPERATION ! CAUTION To eliminate gas build up which could result in an explosion, in the event of main burner ignition failure a five minute purge period must be observed prior to re-establishing ignition source.
OPERATION HEAVY DUTY COUNTERLINE OPERATION OF THERMOSTATIC GRIDDLE MODELS Each 12"-wide griddle section has a thermostatic-control knob on the front panel that directly controls the flow of gas, and so the heat. Turn the knob clockwise to increase the heat; turn it counterclockwise to reduce the heat. The griddle requires approximately 13 minutes of preheating to reach 350°F, and 45 minutes to even out. Do not waste gas or abuse equipment by leaving control knobs set at a high temperature if not required.
OPERATION HEAVY DUTY COUNTERLINE OPERATION OF MANUAL GRIDDLE MODELS Each 12"-wide griddle section has a knob on the front panel that directly controls the flow of gas, and so the heat. Turn the knob clockwise to increase the heat; turn it counterclockwise to reduce the heat. After each period of use, allow the griddle surface to cool normally. At the end of each day’s use, turn all control knobs to the “OFF” position.
HEAVY DUTY COUNTERLINE OPERATION OPERATION OF CHARBROILER MODELS Each 6"-wide charbroiler section has a knob on the front panel that directly controls the flow of gas, and so the heat. Turn the knob counterclockwise to increase the heat; turn it clockwise to reduce the heat. To use the charbroiler, turn all the control knobs to the full “ON” position. (If any burners do not light, check the pilots and, if necessary, light the pilots as described later in this section.
OPERATION HEAVY DUTY COUNTERLINE OPERATION OF OPEN-TOP BURNER MODELS Each 12"-wide open-top burner section has two knobs on the front panel that directly control the flow of gas to the section’s two burners, and so control the heat. Turn a knob clockwise to increase the heat; turn it counterclockwise to reduce the heat. If any burners do not light, check the pilots and, if necessary, light the pilots as described later in this section. At the end of each day’s use, turn all knobs to the “OFF” position.
HEAVY DUTY COUNTERLINE CLEANING C LEANING Southbend equipment is constructed with the best quality materials and is designed to provide durable service when properly maintained. To expect the best performance, your equipment must be maintained in good condition and cleaned daily. Naturally, the frequency and extent of cleaning depends on the amount and degree of usage. Daily: • Remove, empty, and clean grease drawers of griddles and charbroilers. • Clean griddle drain chutes of griddles.
CLEANING HEAVY DUTY COUNTERLINE scouring pads or STAINLESS scouring pads. DO NOT USE ORDINARY STEEL WOOL, as any particles left on the surface will rust and further spoil the appearance of the finish. NEVER USE A WIRE BRUSH, STEEL SCOURING PADS (EXCEPT STAINLESS), SCRAPER, FILE OR OTHER STEEL TOOLS. Surfaces that are marred collect dirt more rapidly and become more difficult to clean. Marring also increases the possibility of corrosive attack. Refinishing may then be required.
ADJUSTMENTS HEAVY DUTY COUNTERLINE A DJUSTMENTS ! WARNING ADJUSTMENTS AND SERVICE WORK MAY BE PERFORMED ONLY BY A QUALIFIED TECHNICIAN WHO IS EXPERIENCED IN, AND KNOWLEDGEABLE WITH, THE OPERATION OF COMMERCIAL COOKING EQUIPMENT. HOWEVER, TO ASSURE YOUR CONFIDENCE, CONTACT YOUR AUTHORIZED SERVICE AGENCY FOR RELIABLE SERVICE, DEPENDABLE ADVICE OR OTHER ASSISTANCE, AND FOR GENUINE FACTORY PARTS.
ADJUSTMENTS HEAVY DUTY COUNTERLINE ADJUSTMENT OF PILOT FLAME (GRIDDLE MODELS) The pilots are adjusted at the factory. If later the pilots are over-adjusted to the point where the flame is leaving its port, or “blowing off,” the result is an unstable condition in which the pilot may extinguish. If necessary, adjust each burner’s pilot using the following procedure: 1.
HEAVY DUTY COUNTERLINE ADJUSTMENTS ADJUSTMENT OF BURNER FLAME The burners are adjusted at the factory. If necessary to adjust the burner flames, do the following for each burner: 1. Turn the burner’s control knob to the full ON position. 2. If the appliance was cold, wait 5 minutes before adjusting the burner flame. 3. Loosen the set screw that holds the sheet-metal air shutter in place. 4.
ADJUSTMENTS HEAVY DUTY COUNTERLINE Figure 9 Measure each temperature halfway back from front to back and directly over the corresponding burner (in line with the control knob). ADJUSTMENTS Calibrate the valve using the Thermostat Calibration Screw located at the base of the stem. Turn the screw counterclockwise to increase the temperature, or clockwise to decrease the temperature.
TROUBLESHOOTING HEAVY DUTY COUNTERLINE T ROUBLESHOOTING Consult the following table for troubleshooting guidance.
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HEAVY DUTY COUNTERLINE HEAVY DUTY COUNTERLINE A product with the Southbend name incorporates the best in durability and low maintenance. We all recognize, however, that replacement parts and occasional professional service may be necessary to extend the useful life of this unit. When service is needed, contact a Southbend Authorized Service Agency, or your dealer. To avoid confusion, always refer to the model number, serial number, and type of your unit.