IMPORTANT FOR FUTURE REFERENCE Please complete this information and retain this manual for the life of the equipment: Installation & Operations Manual Including Parts Lists Model #: _________________________ Serial #: _________________________ Date Purchased: _________________ Fryer Model P16-PF45, P20-PF65 Manual 1189468 Rev 0 (03/07) $30..
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE FOR YOUR SAFETY DO NOT store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance. WARNING Improper installation, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
CHECKING YOUR NEW FRYER Your new fryer has been carefully packed into one crate. Every effort has been made to ensure that your fryer is delivered to you in perfect condition. As you unpack your new fryer, inspect each of the pieces for damage. If something is damaged, DO NOT sign the bill of lading. Contact the shipper immediately, the shipper is only responsible for 15 days after delivery. Check the packing list enclosed with your fryer to ensure that you have received all of the parts to the fryer.
Fuel Types - Each fryer is equipped to work with one type of fuel. The type of fuel with which the appliance is intended to operate is stamped on the data plate attached to the inside of the door. NOTICE NEVER use an adaptor to make a smaller gas supply line fit the cooker connection. This may not allow proper gas flow for optimum burner operation, resulting in poor cooker performance.
LIGHTING INSTRUCTIONS a. Fill kettle before lighting. b. Turn combination gas valve knob to “PILOT” position. c. Depress valve knob and light pilot. With pilot burning, hold knob depressed for 60 seconds. d. Release knob, pilot should remain lit. e. DO NOT TURN COMBINATION GAS VALVE KNOB TO THE “ON” POSITION UNTIL VESSEL IS FULL OF WATER OR SHORTENING. TURNING THE KNOB TO “ON” WITH VESSEL EMPTY WILL DAMAGE THE VESSEL OR COMPONENTS AND VOID WARRANTY. f.
e. Turn the fryer gas valve knob to the “ON” position. Allow the fryer to bring the water to a low boil and add one packet of fryer cleaner or a mild, low sudsing detergent and allow water to continue to boil for a minute, making sure water does not boil over. f.. Turn the gas valve knob to the “PILOT” position and allow fryer to soak with the hot water for 15 minutes. g. Using the fryer cleaning brush, scrub the inside of the fryer to remove protective coating. h.
Filling the Fryer With Solid Shortening a. Make sure the drain valve is completely closed. b. Remove the screen covering the tubes. c. Cut the shortening into cubes no larger than 1". ALWAYS pack the shortening below, between, and on top of the burner tubes. DO NOT leave any large air gaps. Use care when packing the solid shortening in the tank. DO NOT bend or break the temperature sensor probes. If these are damaged the fryer will not function properly. d.
TOPIC UNDERWRITERS LABORATORY DOCUMENT NATIONAL FUEL GAS CODE DOCUMENT EXHAUST HOODS ANSI/UL 710 ANSI/NFPA 96 POWER VENTILATORS ANSI/UL 705 ANSI/NFPA 96 FILTER UNIT ANSI/UL 586 ANSI/UL 900 ANSI/NFPA 96 ANSI/UL 154 ANSI/NFPA 12 DRY CHEMICAL ANSI/UL 299 ANSI/NFPA 17 WATER ANSI/UL 626 ANSI/NFPA 13 FOAM ANSI/UL 8 ANSI/NFPA 11 SPRINKLERS ANSI/UL 199 ANSI/NFPA 13 SMOKE DETECTORS ANSI/UL 268 ANSI/NFPA 72 FIRE DETECTION THERMOSTATS ANSI/UL 521 ANSI/NFPA 72 TYPES OF FIRE EXTINGUISHERS
FILTER PROCEDURES NOTE When working with hot oil ALWAYS wear oil-proof, insulated gloves. WARNING NEVER • Run the filter system without a filter bag/paper. NEVER • Empty the oil from the fryer before turning OFF the fryer burners. NEVER • Store the UFM Filter Unit anywhere other than in the fryer filter cavity. a. Slide the filter pan out. Carefully remove filtered residue off the filter media. Examine the filter media for clogged or torn areas.
WARNING The power supply must be disconnected before servicing or cleaning the appliance. FILTER MEDIA REPLACEMENT The filter module stores neatly under the fryer when not in use. The unit is very easy to use and allows for quick installation and filtration, even under the busiest conditions. Follow the procedures below to change the filter media. WARNING At operating temperature, the shortening in the fryer may be hotter than 375°F (190°C). This hot, melted shortening will cause severe burns.
Parts Lists Installation & Operations Manual 1189468 Rev 0 (03/07) Page 11
Tank Assembly and Thermostat Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Page 12 Part# A1406702 n/a 1188545 1188546 1188556 1188557 1188585 1188583 1188586 1188584 60131002 A8030407 n/a B3322501-C B3322801-C n/a 60130101 n/a n/a PP10539 60125401 PP10084 B6744401 Parts Description Clamp High Limit/Thermostat Screw 10-24 x 5/8 Pan Head SST Thred Forming P16-PF45 36" Deeo Flue Front P16-PF45 36" Deep Flue Rear P16-PF45 42" Deep Flue Front P16-PF45 42" Deep Flue Rear P20-PF65 36" Deep Flue Front P20-PF65 36" Dee
Tank Assembly and Thermostat 3 2 1 10 9 8 4 7 6 12 5 14 11 13 Installation & Operations Manual 1189468 Rev 0 (03/07) Page 13
Burner Assembly Item Part# 1 B8039101 B8029801 Burner Manifold Weldment P16-PF45 Burner Manifold Weldment P20-PF65 2 3 60127501 n/a Fitting Adaptor Flared 15/16-16 UN-2A x 1/2" FNPT BRASS Plug 1/8" NPT 3/16" Hex Socket Steel P6071353 Orifice Tip, #53 - LP 4 5 6 Parts Description P6071341 Orifice Tip, #41 - NAT B8037302-C Burner, Slotted Face LP Gas B8037301-C Burner, Slotted Face NAT Gas n/a Screw 10-24 x 3/8" Self Tapping 7 A7020301 Filter Return Handle Bracket 8 A7020501 60128801 Filter
Burner Assembly 1 5 4 3 2 10 11 6 7 8 9 Installation & Operations Manual 1189468 Rev 0 (03/07) Page 15
Gas Valve Assembly Item 1 2 3 4 5 6 7 8 9 Page 16 Part# 60128015 60128101 60127401 60127601 60126502 60126501 60125201-C 60125202-C 60119001 60125501 60128801 60128802 Parts Description Tubing, Flexible With Fittings, 22 Gas Valve, Gas Supply, Shut-Off Fitting, Elbow Male Flare X MPT Fitting, Adapter Female Swivel X 1/2 MPT Conversion Kit, NAT to LP VR820 Conversion Kit LP to NAT VR820 Millivolt Gas Valve, VS820 NAT Millivolt Gas Valve, VS820 LP Tubing, Flexible Without Fittings 18 x 1/4 OD Thermopile, M
9 Gas Valve Assembly 8 7 4 6 5 1 2 4 3 Installation & Operations Manual 1189468 Rev 0 (03/07) Page 17
Filter Pump Assembly Item 1 2 3 4 5A 6 7 8 9 10 11 12 13 14 15 16 Page 18 Part# 60132201 B6677001 60131307 A7029201-C 60143501 60143503 60143505 60143506 60143507 n/a n/a n/a PP11338 n/a n/a n/a 60133503 60133504 60133508 A7092201-C n/a A8033801 Parts Description Teflon Hose 3/4" NPT Female Swivel x 3/4 MPT Filter Inlet Coupling Nipple 3/4 NPT x 12 Black Iron Filter Pump Mounting PLate Pump Assembly 8GPM .3hp 115/230V (50/60hz) Pump Assembly 8GPM .3hp 208/240V (50/60hz) Pump Motor Only 8GPM .
Filter Pump AssemblyTank Assembly and Thermostat Installation & Operations Manual 1189468 Rev 0 (03/07) Page 19
Filter Pump Contol Box Item 1 Part# Parts Description A7028701-C Filter Pump Box Housing 2 3 B6748701 60148401 Filter Pump Box Wiring Power Inlet/Outler IEC-320 4 n/a PP11058 Nut 10-24 (KEP) Relay SPST 30A 24VAC (115V) 60104701 Relay DPST 30A 24VAC (208/220/240V) 6 n/a 60130301 Screw 10-24 x 3/8 Transformer 5VA 120V 7 60130302 30130303 Transformer 5VA 240V Transformer 5VA 208V 60077901 60078502 Circuit Breaker, SPST 250V 10A (115V) Circuit Breaker, DPST 250V 5A (208/220/240V) 60128403 M
Filter Pump Contol Box Installation & Operations Manual 1189468 Rev 0 (03/07) Page 21
Drain Line and Filter Pan Item Part# Parts Description P6674401 Filter Drain Line Spout - P16-PF45 2 P6674001 B6671401 Filter Drain Line Spout - P20-PF65 Filter Drain Fixed Elbow 3 B6675801 Filter Drain Tee 4 5 PP10177 60127702 Vinyl Screw Protection Cap Quick Release Band Clamp A7022401 Drain Line Tube PF65 - PF65 A7022403 A7022405 Drain Line Tube PF65 - PF45 Drain Line Tube PF45 - PF65 A7022407 Drain Line Tube PF45 - PF45 7 8 60059302 60068303 Drain Line Gasket Teflon O-Ring, 3" x 3.
Drain Line and Filter Pan 10 11 12 13 14 15 16 8 9 17 8 1 18 2 19 3 4 5 6 7 Installation & Operations Manual 1189468 Rev 0 (03/07) Page 23
Accessories Item 1 2 Part# Parts Description B2101501-C Tank Cover - P16-PF45 B2101502-C Tank Cover - P20-PF65 1186915 Basket Hanger - P16-PF45 - 36" Deep Flue 1188591 Basket Hanger - P20-PF65 - 36" Deep Flue 1189464 1189465 Basket Hanger - P16-PF45 - 42" Deep Flue Basket Hanger - P20-PF65 - 42" Deep Flue A6667104 Filter Paper - P16-PF45 -18.5" x 20.5" 4 PP10613 B5008101 Filter Paper - P20-PF65 -20.5" x 9.
Accessories 2 1 3 8 5 6 9 4 7 Installation & Operations Manual 1189468 Rev 0 (03/07) Page 25
NOTES Page 26 Installation & Operations Manual 1189468 Rev 0 (03/07)
NOTES Installation & Operations Manual 1189468 Rev 0 (03/07) Page 27
Fryer Model P16-PF45, P20-PF65 A product with the SOUTHBEND name incorporates the best in durability and low maintenance. We all recognize, however, that replacement parts and occasional professional service may be necessary to extend the useful life of this appliance. When service is needed, contact a Southbend Authorized Service Agency, or your dealer. To avoid confusion, always refer to the model number, serial number, and type of your appliance.
