IMPORTANT FOR FUTURE REFERENCE Please complete this information and retain this manual for the life of the equipment: Model #: __________________________ Serial #: __________________________ Date Purchased: ___________________ Installation & Operations Manual Infrared/Radiant Compact Broiler P32-NFR / P36-NFR / P48-NFR P32-RAD / P36-RAD / P48-RAD WARNING Improper installation, adjustment, alteration, service, or maintenance can cause property damage, injury, or death.
SAFETY PRECAUTIONS INFRARED/RADIANT COMPACT BROILER SAFETY PRECAUTIONS Before installing and operating this equipment, be sure everyone involved in its operation is fully trained and aware of precautions. Accidents and problems can be caused by failure to follow fundamental rules and precautions. The following symbols, found throughout this manual, alert you to potentially dangerous conditions to the operator, service personnel, or to the equipment.
INFRARED/RADIANT COMPACT BROILER INTRODUCTION INTRODUCTION Congratulations! You have purchased one of the finest pieces of heavy-duty commercial cooking equipment on the market. You will find that your new equipment, like all Southbend equipment, has been designed and manufactured to meet the toughest standards in the industry. Each piece of Southbend equipment is carefully engineered and designs are verified through laboratory tests and field installations.
CLEANING & MAINTENANCE INFRARED/RADIANT COMPACT BROILER SPECIFICATIONS NOTICE Local codes regarding installation vary greatly from one area to another. The National Fire Protection Association, Inc. states in its NFPA 96 latest edition that local codes are the “authority having jurisdiction” when it comes to installation requirements for equipment. Therefore, installations must comply with all local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.
INFRARED/RADIANT COMPACT BROILER CLEANING & MAINTENANCE DIMENSIONS Figure 2 INSTALLATION & OPERATIONS MANUAL 1186527 REV 3 (12/06) PAGE 5 OF 24
CLEANING & MAINTENANCE INFRARED/RADIANT COMPACT BROILER VENTILATION WARNING Improper ventilation can result in personal injury or death. Ventilation, which fails to properly remove flue products, can cause headaches, drowsiness, nausea, or could result in death. The flue vent, located at the top of the unit, must not be blocked or covered at any time. All gas appliances must be installed in such a manner that the flow of combustion and ventilation air is not obstructed.
INFRARED/RADIANT COMPACT BROILER CLEANING & MAINTENANCE If applicable, the vent line from the gas appliance pressure regulator must be installed to the outdoors in accordance with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1, Natural Gas Installation Code, CAN/CGA-B149.1, or the Propane Installation Code CAN/CGA-B149.2, as applicable. An adequate gas supply is imperative.
CLEANING & MAINTENANCE INFRARED/RADIANT COMPACT BROILER OPERATION DANGER EXPLOSION HAZARD In the event a gas odor is detected, shut down equipment at the main shutoff valve. Immediately call the emergency phone number of your gas supplier. CAUTION If the broiler pilots should go out the flow of gas to the broiler burners is NOT interrupted. Consequently, it is the responsibility of the operator to check the ignition of the burners immediately EVERY TIME the broiler is turned on.
INFRARED/RADIANT COMPACT BROILER CLEANING & MAINTENANCE Figure 3 Broiler Operation Keep the bottom drip pan in place when broiling. Without it in place, excessive air is pulled past the burners, reducing temperature and cooking efficiency. LIGHTING AFTER GAS HAS BEEN SHUT OFF When turning on the main gas supply to an appliance or a group of appliances, do the following: 1. Make sure that all the control valves and power switches of all the appliances are in the OFF position. 2.
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INFRARED/RADIANT COMPACT BROILER CLEANING & MAINTENANCE CLEANING & MAINTENANCE WARNING Shut off the gas supply to the appliance before cleaning or performing maintenance on any gas appliance. The appliance may be equipped with a restraint device to limit its movement in order to prevent damage to the gas connection. If disconnection of this restraint is necessary to move the appliance for cleaning or maintenance, reconnect the restraint when the appliance is moved back to its original installed position.
CLEANING & MAINTENANCE INFRARED/RADIANT COMPACT BROILER STAINLESS-STEEL SURFACES To remove normal dirt, grease and product residue from stainless steel surfaces that operate at LOW temperature, use ordinary soap and water (with or without detergent) applied with a sponge or cloth. Dry thoroughly with a clean cloth. To remove BAKED-ON grease and food splatter, or condensed vapors; apply cleanser to a damp cloth or sponge and rub cleanser on the metal in the direction of the polishing lines on the metal.
INFRARED/RADIANT COMPACT BROILER INSTALLATION INSTALLATION NOTICE These installation procedures must be followed by qualified personnel or warranty will be void. Local codes regarding installation vary greatly from one area to another. The National Fire Protection Association, Inc. states in its NFPA 96 latest edition that local codes are the “authority having jurisdiction” when it comes to installation requirements for equipment.
INSTALLATION INFRARED/RADIANT COMPACT BROILER STEP 2A: MOUNT ON FLUE RISER OF RANGE The Infrared/Radiant Compact Broiler mounts over a range. A special flue riser is shipped with the broiler and range. Depending on the shipping requirements, the broiler, flue-riser, and range base may already be partially or completely assembled. 1.
INFRARED/RADIANT COMPACT BROILER INSTALLATION STEP 2B: MOUNT ON WALL The Infrared/Radiant Compact Broiler is installed by first attaching a mounting bracket to the wall, then attaching the broiler to the bracket. 1. Attach the wall-mount assembly to the wall using the six ¼” x 2” lag screws and six washers provided (see Figure 5). Screw through frame and into wall studs since the broiler weighs about 175 pounds (77 kilograms). 2. Check that the wall-mount is level (both side-to-side and front-to-back).
INSTALLATION INFRARED/RADIANT COMPACT BROILER STEP 2C: ATTACH COUNTERTOP LEGS 1. Install each leg by screwing them into the threaded holes in the bottom of the base. 2. Stand the broiler on its legs and position to minimum clearances specified on serial tag.
INFRARED/RADIANT COMPACT BROILER INSTALLATION CAUTION ALL PIPE JOINTS AND CONNECTIONS MUST BE TESTED THOROUGHLY FOR GAS LEAKS. USE ONLY SOAPY WATER FOR TESTING ON ALL GASES. NEVER USE AN OPEN FLAME TO CHECK FOR GAS LEAKS. ALL CONNECTIONS MUST BE CHECKED FOR LEAKS AFTER THE APPLIANCE HAS BEEN PUT INTO OPERATION. TEST PRESSURE SHOULD NOT EXCEED 14" W.C. 1. Check that the control valves on the broiler are in the OFF position. 2.
INSTALLATION INFRARED/RADIANT COMPACT BROILER STEP 5: CHECK THE INSTALLATION 1. Check that all screws and bolts are tightened. 2. Check that gas connection has been made correctly. 3. Move the broiler into the final position at which it will be operated. 4. Check that the broiler is level. 5. Check that the appropriate minimum clearances are satisfied (see page 4), including adequate clearance for combustion air to enter the rear of the broiler. 6.
INFRARED/RADIANT COMPACT BROILER
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INFRARED/RADIANT COMPACT BROILER PARTS LIST PARTS LIST Part Number DESCRIPTION P32-NFR P32-RAD Part Number DESCRIPTION P32-NFR P32-RAD 1164085 Valve ASM, Pilot 1 1 1008752 Orifice Hood, Drill #52 - 4 1188253 Nameplate, Southbend 1 1 1172715 Nameplate, Southbend 1 1 1182628 Pilot Assy SGS 2 2 1165704 Regulator, WC @ 10”, PROP 2 2 1176015 Valve, Burner, PROP 2 2 1183121 Tube, Valve Support, 32 1 1 1183125 Rack, 32 (Chrome) 2 2 1183128 Rack, 32 (CRS) 2 2 (NAT)
INFRARED/RADIANT COMPACT BROILER
INFRARED/RADIANT COMPACT BROILER INFRARED COMPACT BROILER Flue-Riser Mount, Wall Mount, or Countertop A product with the Southbend name incorporates the best in durability and low maintenance. We all recognize, however, that replacement parts and occasional professional service may be necessary to extend the useful life of this appliance. When service is needed, contact a Southbend Authorized Service Agency, or your dealer.