0300169-01 Rev. C 32-Channel Analog Input Module (Cat. No.
Installation Instructions 32-Channel Analog Input Module Quantum 140 ACI 052 00sc PREFACE ☞ Note: Power, input and output (I/O) wiring must be in accordance with Class I, Division 2 wiring methods [Article 501-4 (b) of the National Electrical Code, NFPA 70] and in accordance with the authority having jurisdiction. ☞ Note: Peripheral equipment must be suitable for the location in which it is used.
Installation Instructions 32-Channel Analog Input Module Quantum 140 ACI 052 00sc WARNING EXPLOSION HAZARD When in hazardous locations, turn off power before replacing or wiring modules.
Installation Instructions 32-Channel Analog Input Module Quantum 140 ACI 052 00sc Table Of Contents CHAPTER 1: OVERVIEW ................................................................... 1.1 Inputs............................................................................................ 1.2 LEDs ............................................................................................ 1.3 Related Publications.....................................................................
Installation Instructions 32-Channel Analog Input Module Quantum 140 ACI 052 00sc CHAPTER 6: APPLICATION NOTES................................................ 6.1 General Application Tips ............................................................. 6.2 Demultiplexing Channel Data - Autosequence Mode.................. 6.3 Using ladder to move data to a block of 32 consecutive reg........ 6.4 Channel Update Rate.................................................................... 6.
Installation Instructions 32-Channel Analog Input Module Quantum 140 ACI 052 00sc Chapter 1 OVERVIEW The Time Stamp is one out of a series of four modules. The differentiation between the four different modules is shown in the table below. * 140 ACI 050 00sc * 140 AVI 050 00sc * 140 ACI 051 00sc 140 ACI 052 00sc current only voltage only current or voltage combination current or voltage combination with time and date stamping * These modules are covered in a separate manual (Publication #0300169).
Installation Instructions 32-Channel Analog Input Module Quantum 140 ACI 052 00sc 1.1 Inputs The 32 channels are separated into four groups of eight. Each group can be configured for a different voltage or current range.
Installation Instructions 32-Channel Analog Input Module Quantum 140 ACI 052 00sc 1.2 LEDs The module has a front LED panel that includes 35 LEDs: Ready LED 1 Green LED indicates modules self test has passed and is ready to communicate. Active LED 1 Green LED indicates BUS communication is established between the module and the rack. Fault LED 1 Red LED indicates a module self test error, or fatal H/W error. A blink code will indicate the type of self test error.
Installation Instructions 32-Channel Analog Input Module Quantum 140 ACI 052 00sc 1.3 Related Publications Modicon Modsoft Programmer User Manual. 890 USE 115 00 Modicon TSX Quantum Automation Series Hardware Reference Guide.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 ACI 052 00sc Chapter 2 MODULE SETUP FOR MODSOFT 2.1 General Information Six steps must be performed in order to fully configure the Quantum system in preparation for using the ACI 052 00sc: Step 1: Modsoft programming software must be updated so that the 140 ACI 052 00sc is recognized in the software (see Section 2.2). Step 2: Select the appropriate slot location using the Modsoft I/O map.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 ACI 052 00sc 2.2 Installation of new run time files If you are using the Modsoft programming software version 2.4 or 2.5, it is necessary to update the following runtime files in order for Modsoft to recognize your module. Versions prior to 2.4 are not supported. Version 2.6 and newer already include these updates. LMSFDT.SYS GCNFTCOP.SYS QUANTUM.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 ACI 052 00sc 4x 4x+1 4x+2 4x+3 4x+4 4x+5 4x+6 4x+7 4x+8 Configuration Word *Time of Day Clock Control Word Day of Week (Sun+1 Mon+2 etc.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 ACI 052 00sc Calibration rate Filter Frequency Selection Input Data Format Input Range Differential Mode The primary zoom screen for this module is shown in Figure 2.1. By selecting a particular parameter, you will be given the options associated with that parameter. Note that some parameters are set only once for the entire module, and others are set once for each group of eight inputs.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 ACI 052 00sc Once at power up only Every 1 min Every 10 min [default] Every 30 min Selecting an autocalibration schedule rate is an exercise in tradeoffs. Performing autocalibration more frequently may result in greater accuracy due to variations caused by environmental factors such as temperature. This accuracy has a cost in the burden imposed by performing the calibration.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 ACI 052 00sc + Note: The modules format selection must be compatible with the register format selected in Modsoft. ❑ Input Range: Module must support current input to select voltage or current.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 ACI 052 00sc Hex F1 Dec Bin Goto Quit F2 F3 F I/O Map Module Editor F7 Lev 8 F8 OFF F9 140 ACI 050 00SC 32 CHANNEL ANALOG V/I WITH TIMESTAMP Screen 3/3 Head-Slot: 0 Drop: 1 Slot: 5 Spectrum Controls, Inc P.O. Box 5533 Bellevue, WA 98006 (425) 746-9481 Alarm Limits (Channels 17 through 32) Assume same data format and range as used for the relevent channel pair.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 ACI 052 00sc Time stamp channel select (4x+0 bits 13-16) 0000 = Channels 1-2 1000 = Channels 17-18 0001 = Channels 3-4 1001 = Channels 19-20 0010 = Channels 5-6 1010 = Channels 21-22 01001 = Channels 7-8 1011 = Channels 23-24 0101 = Channels 9-10 1100 = Channels 25-26 0101 = Channels 11-12 1101 = Channels 27-28 0110 = Channels 13-14 1110 = Channels 29-30 0111 = Channels 15-16 1111 = Channels 31-32 The Time Stamp register format is
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 ACI 052 00sc Chapter 3 MODULE SETUP FOR CONCEPT 3.1 General Information Six steps must be performed in order to fully configure the Quantum system in preparation for using the ACI 052 00sc: Step 1: Concept programming software (Version 2.1 or newer) must be updated so that the 140 ACI 052 00sc is recognized in the software (see Section 3.2). Step 2: Select the appropriate slot location using the Concept I/O map editor.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 ACI 052 00sc 3.2 Installation of new run time files The 140 ACI 052 00sc is manufactured by Spectrum Controls, Inc. Follow the Concept installation procedure for outsourced modules. This requires the install disk provided with your module, which includes the following files (assuming drive A:): A:\CONCEPT\SPECTRUM.MDC A:\CONCEPT\SPECTRUM.HLP - Spectrum I/O for Quantum Module Definition file.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 ACI 052 00sc The register data formats are discussed in the following section. 4x 4x+1 4x+2 4x+3 4x+4 4x+5 4x+6 4x+7 4x+8 Configuration Word *Time of Day Clock Control Word Day of Week (Sun+1 Mon+2 etc.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 ACI 052 00sc 3.4 Concept I/O Map Module Parameters: Concept programming software does not implement zoom screens for ModConnect partner modules and allows only direct editing of the I/O configuration parameters using 16 bit hex values. From the Concept main screen, highlight the configure pull-down menu and choose I/O Map. In the I/O Map screen insert the number for the correct drop and choose edit.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 ACI 052 00sc Selecting Input Ranges: Register 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 NU NU Default=0x2000 (0x2924 for 140 ACI 050sc) Input Range Group 1 Input Range Group 2 Input Range Group 3 Input Range Group 4 Range Selection Bit Pattern: Range for Group 1 Bit 14 Bit 15 Bit 16 *0 0 0 0 0 1 0 1 0 0 1 1 *1 0 0 1 0 1 1 1 0 1 1 1 Description -10V to +10V +1V to +5V 0V to +5V 0V to +10V 0 to 20mA 4 to 20mA Not valid Not
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 ACI 052 00sc Selecting Filter Frequencies: Register 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 NU NU Default=0x2000 (0x2924 for 140 ACI 050sc) Filter Frequency Group 1 Selecting Filter Frequencies: Register 2 1 2 3 4 5 6 NU 7 8 9 10 11 12 NU NU 13 14 15 16 NU Default=0x2A92 Filter Frequency Group 2 Filter Frequency Group 3 Filter Frequency Group 4 Range Selection Bit Pattern: Filter for Group 1 Reg 1 Bit 3 Bit
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 ACI 052 00sc Selecting Data Format: Register 2 1 2 3 4 5 6 7 NU 8 9 10 11 12 NU NU 13 14 15 16 Default=0x2A92 NU Data Format Group 1 Data Format Group 2 Data Format Group 3 Selecting Data Format: Register 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Default=0x8205 Data Format Group 4 Range Selection Bit Pattern: Data for Group 1 Reg 2 Bit 6 Bit 7 0 0 *0 1 1 0 1 1 Description 16 Bit DVM 12 Bit 15 Bit Range for G
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 ACI 052 00sc Selecting Channel Acquisition Mode: Register 3 1 2 3 4 NU NU NU 5 6 7 8 9 10 11 12 NU NU 13 14 15 16 NU NU Default=0x8205 Acquisition Mode Group 1 Acquisition Mode Group 2 Acquisition Mode Group 3 Acquisition Mode Group 4 Acquisition Mode Bit Pattern: Mode for Group 1 Reg 3 Bit 12 Description *0 Single Ended 1 Differential Pairs Mode for Group 2 Reg3 Bit 11 Description *0 Single Ended 1 Differential Pair
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 ACI 052 00sc Selecting the Calibration Rate: Register 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Default=0x8205 NU NU NU NU NU Calibration Rate Calibration Rate: Bit 7 0 0 *1 1 Bit 8 0 1 0 1 Description: Once at power up only. Once every 60 seconds. Once every 10 minutes. Once every 30 minutes. * The default calibrate rate is once every 10 minutes.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 ACI 052 00sc Selecting the Calibration Rate: Register 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Default=0x8205 Time Stamp/Alarm Mode Disable Time Stamp/Alarm Trigger Mode Concept Configuration Flag (Must always be set to 1).
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 ACI 052 00sc 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Reg 4 Chans 1-4 Min Limits 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Reg 5 Chans 1-4 Max Limits 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Reg 6 Chans 5-8 Min Limits 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Reg 7 Chans 5-8 Max Limits 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Reg 8 Chans 9-12 Min Limits 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 ACI 052 00sc 3.5 Spectrum I/O Configuration Utility SCIOCFG.EXE is a utility provided on the install disk under the typical pathname A:\CONCEPT\SCIOCFG.EXE. SCIOCFG.EXE is intended to help users configure Spectrum I/O when using Concept. This tool is intended to make the configuration of I/O modules supplied by Spectrum Controls easy to accomplish when using Concept. Version 2.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 ACI 052 00sc 3.6 SCIOCFG.EXE Installation: SCIOCFG.EXE is a 32-bit Windows program requiring Windows 95 or newer. Installation of SCIOCFG.EXE is simple. Copy the SCIOCFG.EXE file from the installation disk to the desired directory. Then you may add a shortcut to the windows desktop or add the program to the windows taskbar using standard windows techniques. e.g. From a DOS window: C:\>MD C:\SCIOCFG C:\> COPY A:\CONCEPT\SCIOCFG.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 ACI 052 00sc The SCIOCFG.EXE should be running as a background task, whenever Concept software is being used to change the configuration registers of the 140 AxI 05x 00sc series of modules. Start SCIOCFG.EXE by double clicking on the SCIOCFG.EXE icon, then start Concept software.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 ACI 052 00sc Chapter 4 MODULE CONFIGURATION AND STATUS The 140 ACI 052 00sc uses a total of nine 3x level and nine 4x level registers. After Modsoft (Section 2.3) or Concept (Section 3.3) software is installed, additional configuration and status registers are set as follows: 4.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 ACI 052 00sc Bit 8: Bit 7: Bit 6: Bit 5: Bit 4: Bit 3: Bit 2: Bit 1: Channels 1-4 Channels 5-8 Channels 9-12 Channels 13-16 Channels 17-20 Channels 21-24 Channels 25-28 Channels 29-32 4x Reserved: Bit 9 Bit 9 is reserved. Bit 9 should be set to a 0. 4x Autosequence Disable: Bit 10 When Autosequence Disable is active (Bit 10=1), the module reads only the eight channels identified by the Group Select Bits.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 ACI 052 00sc 4x Group Select: Bits 13, 14, 15, 16 These four bits are used to select a desired group of channels when the Auto Sequence mode is not used. The group selection is used when autosequence is disabled to allow ladder to control which group of the modules input data, status data, and time stamp data is being read from the module.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 ACI 052 00sc 4.2 Time of Day Configuration (Register 4x+1 to 4x+8) 4x 4x+1 4x+2 4x+3 4x+4 4x+5 4x+6 4x+7 4x+8 Configuration Word *Time of Day Clock Control Word Day of Week (Sun+1 Mon+2 etc.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 ACI 052 00sc 4.3 Module status information (Register 3x+8) The information provided in this register is generic information about this module. Bits 1-8 and 10 provide error status information. Bits 11-16 indicate what information is present in the current inputs registers.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 ACI 052 00sc 3x+8 Configuration Error: Bit 10 An illegal configuration was attempted. When this occurs configuration will not be accepted by the module and this flag will be set. By using 4x register bits 1 and 2 to set the module to status individual channels flags can be checked to determine which channel or group is incorrect.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 ACI 052 00sc 4.4 Channel Status (Registers 3x+ 0 through 3x+7) As described in Section 2.5, register 4x bits 1and 2 can be set to allow monitoring of individual channel status (set to 0 and 1 respectively). You will then be displaying eight channels of status information. As described below, bits 1-4 provide four different pieces of error information specific to that input channel.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 ACI 052 00sc 3x+0 . . . 7 Under Range Flag: Bit 4 This is a nonfatal under range flag. The bit is set to 1 when an input value is read within one count of the minimum range value. When the input value is within normal limits the flag is automatically reset to 0. 3x+0 . . . 7 Range & Mode Selection: Bit 5-7 These three bits confirm which range and mode selection was set in the zoom screen for each group of eight inputs.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 ACI 052 00sc Filter Selection Bits Bit 10 Bit 11 0 0 0 1 1 0 1 1 -3db Filter Frequency 2.62 Hz 10 Hz Notch Filter 13.1 Hz 50 Hz Notch Filter 15.72 Hz 60 Hz Notch Filter 262 Hz 1000 Hz Notch Filter 3x+0 . . . 7 Channel Number: Bit 12-16 These five bits indicates which of the 32 channels is reporting its status.
Installation Instructions 32-Channel Analog Input Module Quantum Series 140 ACI 052 00sc The time stamp data is stored in eight registers. Each group of eight registers contains the information for two channels.
Installation Instructions 32-Channel Analog Input Module Quantum 140 ACI 052 00sc Chapter 5 INSTALLATION ☞ Note: When field wiring the I/O modules, the maximum wire size that should be used is 1-14 AWG or 2-16 AWG; the minimum size is 20 AWG. ☞ Note: The field wiring terminal strip (Modicon # 140 XTS 002 00) or the 140 CFA040 00 40 pin Cablefast Terminal block must be ordered separately. (The terminal strip includes the removable door label.
Installation Instructions 32-Channel Analog Input Module Quantum 140 ACI 052 00sc WARNING ELECTROSTATICALLY SENSITIVE COMPONENTS EXPLOSION HAZARD Substitution of compnents may impair suitability for Class I, Division 2. WARNING EXPLOSION HAZARD Do not disconnect equipment unless power has been switched off or the area is known to be non hazardous. WARNING This equipment is suitable for use in Class I, Division 2, Groups A, B, C, and D or non-hazardous locations only.
Installation Instructions 32-Channel Analog Input Module Quantum 140 ACI 052 00sc Before installing the module, you should: Configure all of the appropriate zoom screen, configuration and other necessary set up according to Chapter 2. Field wire the modules terminal block for your application. For field wiring, use shielded, twisted-pair cable (such as Belden 9418 for voltage and current applications), and ground each cables shield wire at one end only.
Installation Instructions 32-Channel Analog Input Module Quantum 140 ACI 052 00sc 5.
Installation Instructions 32-Channel Analog Input Module Quantum 140 ACI 052 00sc 5.3 Differential Field wiring Differential mode performs a software difference of two consecutive channel inputs, and reports the data on the first channel register of the pair. The second channels output is zero. The data acquisition between the two channels is not synchronized so common mode noise on the signal pair may not be fully removed, however DC offsets should be compensated for correctly.
Installation Instructions 32-Channel Analog Input Module Quantum 140 ACI 052 00sc 5.
Installation Instructions 32-Channel Analog Input Module Quantum 140 ACI 052 00sc Chapter 6 APPLICATION NOTES 6.1 General Application Tips The following is a list of dos and donts that should be observed in your applications. Select the appropriate 140 ACI 052 00sc from the I/O map selection screen. Configure the module using the zoom screen selections and make appropriate use of Configuration and Status registers as outlined in Chapter 2 through 4.
Installation Instructions 32-Channel Analog Input Module Quantum 140 ACI 052 00sc 6.2 Demultiplexing Channel Data - Autosequence Mode The autosequence mode of operation is intended to simplify the demultiplexing of channel data from the eight input registers into storage for the 32 channels.
Installation Instructions 32-Channel Analog Input Module Quantum 140 ACI 052 00sc The I/O map is as follows: (Manual Mode) Rack Slot Module Input Ref Output Ref Description 1 03 ACI 051 00SC 3000001-3000009 4000001-4000001 ACI05100 AN IN 32CH 300009 NCBT #00011 300009 NCBT #00012 300009 NCBT #00015 300009 NCBT #00016 300001 400101 BLKM #00008 400001 RBIT #00015 300009 NCBT #00011 300009 NCBT #00012 300009 NCBT #00015 300009 NOBT #00016 300001 400109 BLKM #00008 400001 SBIT #00015 300009 NCBT #
Installation Instructions 32-Channel Analog Input Module Quantum 140 ACI 052 00sc The following ladder logic shows how to move data from the 8 multiplexed input words to a block of 32 output words starting at location 400101 using the autosequence mode. This example file for use only with Modsoft programming software can be formed on the install disk shipped with your module. The file is under the A:\Programs subdirectory. To install: 1. Insert the install disk into drive A: 2. Copy A:\Programs\QAI32_GI.
Installation Instructions 32-Channel Analog Input Module Quantum 140 ACI 052 00sc Filter Frequency -3db Frequency 1 channel Update Time 32 channel Update time 10 Hz 50 Hz 60 Hz 1K Hz 2.62 Hz 13.1 Hz 15.7 Hz 262 Hz 308 ms 68 ms 58 ms 12 ms 9.9 sec 2.2 sec 1.9 sec 384 ms ☞ Note: Channel update time is the time required for the module to acquire an input sign and update the modules data registers. The scan rate of the Quantum system will vary with application ladder and system configuration.
Installation Instructions 32-Channel Analog Input Module Quantum 140 ACI 052 00sc 6.6 Range and Data Format Selection Each of the modules input ranges can be viewed in one of the four data in formats below. The table shows the minimum and maximum values are equal to the under range and over range trip points.
Installation Instructions 32-Channel Analog Input Module Quantum 140 ACI 052 00sc Chapter 7 TROUBLESHOOTING 7.1 General Information Review of the Module Setup Procedures in Section 2.1 is recommended prior to following the troubleshooting steps below to help isolate the problem. The troubleshooting guide lists a variety of possible problems. Step through each item on the list and verify whether or not the module is working. If a particular step is not working, follow the corrective action listed.
Installation Instructions 32-Channel Analog Input Module Quantum 140 ACI 052 00sc STEP 3: Check the modules fault LED. VERIFY: The modules red FAULT LED is off. This LED indicates a module hardware error. CORRECTIVE ACTION: The module has a fatal hardware error. Contact your local distributor or Spectrum Controls Customer Satisfaction Group listed at the back of this manual.
Installation Instructions 32-Channel Analog Input Module Quantum 140 ACI 052 00sc STEP 4: Check the modules communication status. VERIFY: The modules green ACTIVE LED is on. This indicates that the module is communicating properly with the rack. CORRECTIVE ACTION: Set the rack into run mode. Reinstall the module in the rack. STEP 5: Check the modules health status. VERIFY: The module is reported as healthy in the Modsoft I/O map Screen.
Installation Instructions 32-Channel Analog Input Module Quantum 140 ACI 052 00sc 52
Installation Instructions 32-Channel Analog Input Module Quantum 140 ACI 052 00sc Chapter 8 SPECIFICATIONS Number of Channels 32 Input Registers Required 9 Output Registers Required 1 Input Configuration 32 inputs configured in groups of 8 channels per common LEDs 35 - One each for Ready (Green), Active (Green), Fault (Red), 32 Channel (Green) Voltage Range ±10VDC, 0 to 10VDC, 0 to 5VDC, 1 to 5VDC Current Range 4 to 20mA, 0 to 20mA Impedance, input Voltage Mode: 10 Megohms, min.
Installation Instructions 32-Channel Analog Input Module Quantum 140 ACI 052 00sc Engineering units mV, mA Resolution 10 bits to 22 bits (frequency dependent) Input Filter 10Hz, 50Hz, 60Hz, 1KHz Digital Notch Filter, Programmable in groups of 8 inputs.
Notice The products and services described in this publication are useful in a wide variety of applications. Therefore, the user and others responsible for applying the products and services described herein are responsible for determining their acceptability for each application. While efforts have been made to provide accurate information within this publication, Spectrum Controls assumes no responsibility for the accuracy, completeness, or usefulness of the information contained herein.
ModSoft is a registered trademark of Schneider Electric, Inc. Copyright © 2000 Spectrum Controls, Inc. All rights reserved. Specifications subject to change without notice. Printed in U.S.A. Publication 0300169-01 Rev. C 5/00 Corporate Headquarters Spectrum Controls, Inc. P.O. Box 5533 Bellevue, WA 98006 USA Tel: (425) 746-9481 Fax: (425) 641-9473 Southwestern U.S.A. Sales Office Spectrum Controls, Inc.
