6-Channel Universal Analog Input Module (Catalog No. 140 AUI 040 00sc) Installation Instructions Document No. 0300180-02 Rev.
16-Channel Universal Analog Input Module PREFACE + Note: Power, input and output (I/O) wiring must be in accordance with Class 1, Division 2 wiring methods [Article 501-4 (b) of the National Electrical Code, NFPA 70] and in accordance with the authority having jurisdiction.” + Note: Peripheral equipment must be suitable for the location in which it is used. WARNING ELECTROSTATICALLY SENSITIVE COMPONENTS EXPLOSION HAZARD Substitution of components may impair suitability for Class 1, Division 2.
Quantum Series 140 AUI 040 00sc
16-Channel Universal Analog Input Module Contents Chapter 1 - OVERVIEW 7 1.1 ................................................................................................................. Inputs 1.2 .................................................................................................................. LEDs 1.3 ......................................................................................... Related Publications 8 9 9 Chapter 2 - MODULE SETUP FOR MODSOFT 11 2.1 ..................
Quantum Series 140 AUI 040 00sc
16-Channel Universal Analog Input Module Chapter 1 OVERVIEW The 140 AUI 040 00sc is a universal analog input module with 16 channels of input. The module will accept voltage, current, resistance, thermocouple and RTD inputs. The voltage, current, resistance and thermocouple inputs are divided into four groups of four inputs each. RTD inputs are divided into 4 groups of 2 inputs each. Any combination of inputs may be used so long as they are configured on a group basis. Each input has 12.
Quantum Series 140 AUI 040 00sc 1.1 Inputs The 16 Channels are separated into four groups of four. Each group can be configured for a different voltage, current range, resistance, thermocouple and RTD range. The ranges available are as follows: Current Ranges • 4 to 20 mA, 0 to 20 mA, ±20mA Voltage Ranges: • ±0.05VDC, ±0.5VDC, ±2.
16-Channel Universal Analog Input Module 1.2 LEDs The module has a front LED panel that includes 19 LEDs: Ready LED - 1 Green LED indicates module’s self test has passed and is ready to communicate. Active LED - 1 Green LED indicates BUS communication is established between the module and the rack. Fault LED -1 Red LED indicates a module self test error, or fatal H/W error. A blink code will indicate the type of self test error.
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16-Channel Universal Analog Input Module Chapter 2 MODULE SETUP FOR MODSOFT 2.1 General Information Six steps must be performed in order to fully configure the Quantum system in preparation for using the AUI 040 00sc: Step 1: Modsoft programming software must be updated so that the 140 AUI 040 00sc is recognized in the software (see Section 2.2). Step 2: Select the appropriate slot location using the Modsoft I/O map.
Quantum Series 140 AUI 040 00sc 2.3 General information on data register usage and terminology: A total of nine 3x level and one 4x level registers are used by the 140 AUI 040 00sc. After you have completed the runtime file installation, you can go to the I/O Map screen and choose the 140 AUI 040 00sc by selecting the desired slot, pressing which will display the modules available for configuration into that slot. For module specific help, press .
16-Channel Universal Analog Input Module Figure 2.1 Input Type: You have 5 input types to select from, one of the following input types may be selected for each of the four groups of four channels: Type: Voltage [default] Current Thermocouple RTD Resistance Input Range: Depending on the type of input selected , one of the following input ranges may be selected for each of the four groups of four channels: Type: Voltage Bipolar Ranges (vdc) Unipolar Ranges (vdc) -0.05 to +0.05 0 to +5.0 -0.50 to +0.
Quantum Series 140 AUI 040 00sc Filter Frequency Selection: The Analog-to-Digital Conversion performs a filter function on the input signal. One of the following filter frequencies may be selected for each of the four groups of eight channels: Rejection Type 50/60Hz Rejection High Noise Rejection Mid Range High Speed Filter Freq. 13.65Hz 3dB [default] 7.80 3dB 209.6Hz 3dB 1676.8Hz 3dB Zoom Screen Name Reject 50/60Hz Reject 28Hz Reject 800Hz Reject 6.
16-Channel Universal Analog Input Module Selecting an autocalibration schedule rate is an exercise in tradeoffs. Performing autocalibration more frequently may result in greater accuracy due to variations caused by environmental factors such as temperature. This accuracy has a cost in the burden imposed by performing the calibration. The calibration time is a function of the filter frequency. Calibration times are listed below. The system cannot update the channel data while performing calibration.
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-Channel Universal Analog Input Module Chapter 3 MODULE SETUP FOR CONCEPT 3.1 General Information Six steps must be performed in order to fully configure the Quantum system in preparation for using the AUI 040 00sc: Step 1: Concept programming software (Version 2.1 or newer) must be updated so that the 140 AUI 040 00sc is recognized in the software (see Section 3.2). Step 2: Select the appropriate slot location using the Concept I/O map editor.
Quantum Series 140 AUI 040 00sc The register data formats are discussed in the following section. 4x 3x + 0 3x + 1 3x + 2 3x + 3 3x + 4 3x + 5 3x + 6 3x + 7 Configuration Word Input Data Channel 1/9 Input Data Channel 2/10 Input Data Channel 3/11 Input Data Channel 4/12 Input Data Channel 5/13 Input Data Channel 6/14 Input Data Channel 7/15 Input Data Channel 8/16 The AUI 040 00sc multiplexes 16 channels of data into four groups of four channels.
16-Channel Universal Analog Input Module 1 2 3 4 5 6 7 8 9 1 0 111 2 1 3 1 4 1 5 1 6 I n p u t Ty p e Vo l t a g e R a n g e Current Range T h e r m o c o u p l e Ty p e RT D Ty p e RT D Wi r e # Bit Selection Pattern: Input Type for Group 1, 2, 3, 4 - Zoom Register 1,3,5,7 Bit 14 0 0 0 0 1 1 1 1 Bit 15 0 0 1 1 0 0 1 1 Bit 16 0 1 0 1 0 1 0 1 Description Voltage (Default) Current Thermocouple RTD Resistance CJC Not valid Not valid Bit Selection Pattern: Voltage Range for Group 1, 2, 3, 4 - Zoom Registe
Quantum Series 140 AUI 040 00sc Bit Selection Pattern: Voltage Range for Group 1, 2, 3, 4 - Zoom Register 1,3,5,7 Bit 2 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 Bit 3 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1 Bit 4 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 Bit 5 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 Description RTD 100 ohm Pt 385 RTD 200 ohm Pt 385 RTD 500 ohm Pt 385 RTD 1000 ohm Pt 385 RTD 100 ohm Pt 392 RTD 200 ohm Pt 392 RTD 500 ohm Pt 392 RTD 1000 ohm Pt 392 RTD 10 ohm Cu 426 RTD 100 ohm Ni 618 RTD 200 ohm Ni 618 RTD 500 ohm Ni 618
16-Channel Universal Analog Input Module Bit Selection Pattern: Input Data Format for Group 1, 2, 3, 4 - Zoom Register 2,4,6,8 Bit 11 0 0 1 1 Bit 12 0 1 0 1 Description 16 bit unsigned integer DVM (Default) 12 bit unsigned integer 15 bit signed integer Bit Selection Pattern: Fault Detect for Group 1, 2, 3, 4 - Zoom Register 2,4,6,8 Bit 9 0 0 1 1 Bit 10 0 1 0 1 Description Disabled Max. on Fault (Default) Mi.n.
Quantum Series 140 AUI 040 00sc 3.5 Spectrum I/O Configuration Utility “SCIOCFG.EXE” is a utility provided on the install disk under the typical pathname “A:\CONCEPT\SCIOCFG.EXE”. “SCIOCFG.EXE” is intended to help users configure Spectrum I/O when using Concept. This tool is intended to make the configuration of I/O modules supplied by Spectrum Controls easy to accomplish when using Concept. Version 2.
16-Channel Universal Analog Input Module 6. Name as desired. 7. Activate the “Finish” button. To add to Windows Programs Selections or a Folder: 1. Click and hold the left mouse button on the taskbar start button. 2. Select “Settings, “Taskbar” and release the mouse button. 3. Select the “Start Menu Programs” tab index. 4. Press the Add button. 5. Choose an existing folder (perhaps the Concept programming folder) or create a new folder to hold SCIOCFG.EXE. 6. Add SCIOCFG.
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16-Channel Universal Analog Input Module Chapter 4 MODULE CONFIGURATION AND STATUS The 140 AUI 040 00sc uses a total of nine 3x level and one 4x level registers. After Modsoft (Section 2.3) or Concept (Section 3.3) software is installed, additional configuration and status registers are set as follows: 4.
Quantum Series 140 AUI 040 00sc 4x Autosequence Disable: Bit 7 When in Auto Sequence Mode, the module ignores the channel bank select in the 4X-configuration word, and instead sequences through both banks automatically. The values in the eight data registers belong to the bank identified in the status word bank ID (3X+8 bit 1). The user must set aside 16 registers as a permanent image of the channel data.
16-Channel Universal Analog Input Module 3x+8 Not Used: Bits 1, 2 3x+8 EEPROM Error: Bit 3 An onboard re-writeable memory error has occured. Contact your technical support representative. 3x+8 ROM Failure: Bit 4 A read only memory error has occured. Contact your technical support representative. 3x+8 Data Mode Echo: Bits 6,5 The Module continuously outputs a bank of eight registers worth of data. The data for a given bank can be paged between 2 modes.
Quantum Series 140 AUI 040 00sc 4.3 Channel Status (Registers 3x+ 0 through 3x+7) (Registers 3x+ 0 through 3x+7) Status Mode 1: 1 2 3 4 5 6 7 8 9 1 0 111 2 1 3 1 4 1 5 1 6 Input Type Echo Voltage Range Echo Current Range Echo Thermocouple Range Echo RTD Type Echo RTD Wire Number Echo 3x+0 . . . 7 3x+0 . . . 7 3x+0 . . . 7 3x+0 . . . 7 3x+0 . . . 7 3x+0 . . .
16-Channel Universal Analog Input Module 3x+0 . . . 7 Over Range Flag: Bit 5 This is a nonfatal over range flag. The bit is set to “1” when an input value is read within one count of the maximum range value. When the input value is within normal limits the flag is automatically reset to “0.” 3x+0 . . . 7 Configuration Error Flag: Bit 6 The calibration error flag is a fatal error. When the flag is set to “1” there is a configuration mismatch.
16-Channel Universal Analog Input Module Chapter 5 INSTALLATION + Note: When field wiring the I/O modules, the maximum wire size that should be used is 1-14 AWG or 2-16 AWG; the minimum size is 20 AWG. + Note: The field wiring terminal block (Modicon # 140 XTS 002 00) or the 140 CFA040 00 40 pin Cablefast Terminal block must be ordered separately. (The terminal block includes the removable door label.
Quantum Series 140 AUI 040 00sc WARNING ELECTROSTATICALLY SENSITIVE COMPONENTS EXPLOSION HAZARD Substitution of components may impair suitability for Class 1, Division 2. WARNING EXPLOSION HAZARD Do not disconnect equipment unless power has been switched off or the area is known to be non hazardous. WARNING This equipment is suitable for use in Class 1, Division 2, Groups A, B, C, and D or non-hazardous locations only.
16-Channel Universal Analog Input Module 5.1 Field Wiring + Note: In the process of wiring the modules, route all signal wires as far as possible from potential sources of electrical noise, such as motors, transformers, etc., (especially ac devices). As a general rule, allow 15.2 cm (6 in) of separation for every 120V of power. Signal wires must never share the same conduit with ac wiring. Also, when you must route signal wires past ac wiring, do so at right angles. Figure 5.
Quantum Series 140 AUI 040 00sc 5.3 CJC Thermocouple Installation When using thermocouples it is necessary to install the supplied Cold Junction Compensation thermocouples to meet temperature accuracy specification. There are two CJC sensors, on located on the top of the terminal block, the second located at the bottom of the terminal block. The CJC sensors are premounted on a small circuit board to ease installation.
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16-Channel Universal Analog Input Module Chapter 6 APPLICATION NOTES 6.1 General Application Tips The following is a list of do’s and don’ts that should be observed in your applications. • Select the appropriate 140 AUI 040 00sc from the I/O map selection screen. • Configure the module using your programming software, make appropriate use of Configuration and Status registers as outlined in Chapters 2 through 4. • Ensure correct units of measure are selected for data type.
Quantum Series 140 AUI 040 00sc The I/O map is as follows: (Manual Mode) Rack Slot Module Input Ref Output Ref Description 1 03 AUI 040 00 3000001-3000009 4000001-400001 AUI04000 AN IN 16CH 30009 30009 30009 30001 NCBT #5 NCBT #6 NCBT #8 400101 30009 30009 30009 30001 NCBT #5 NCBT #6 NOBT #8 400109 38 BLKM #8 BLKM #8
16-Channel Universal Analog Input Module The following ladder logic shows how to move data from the 8 multiplexed input words to a block of 32 output words starting at location 400101 using the autosequence mode. This example file for use only with Modsoft programming software can be formed on the install disk shipped with your module. The file is under the A:\Programs subdirectory. To install: 1. Insert the install disk into drive A: 2. Copy A:\Ladder\Q16 Universal\LAD_MM_AC.* C:\Modsoft\Programs 3.
Quantum Series 140 AUI 040 00sc + Note: Channel update time is the time required for the module to acquire an input sign and update the module’s data registers. The scan rate of the Quantum system will vary with application ladder and system configuration. + When using RTDs add 3ms per channel. For 3-wire DTR configurations double the update time of wire resistance is measured every cycle. + When using thermocouples the CJC calibration time will increase scan times by 150ms and channel update times by 1ms.
16-Channel Universal Analog Input Module Range Signed 16 bit** Unsigned 16 bit Unsigned 12 bit DVM deg C DVM deg F Min Max Min Max Min Max Min Max Min Max RTD Pt 385 -32,767 32,767 0 65,535 0 4,095 -2,000 8,500 3,280 15,620 RTD Pt 385 -32,767 32,767 0 65,535 0 4,095 -2,000 8,500 3,280 15,620 RTD Pt 385 -32,767 32,767 0 65,535 0 4,095 -2,000 8,500 3,280 15,620 RTD Pt 385 -32,767 32,767 0 65,535 0 4,095 -2,000 8,500 3,280 15,620 RTD Pt 3916 -32,767 32,767 0 65,535 0 4,095 -2,000 6,600 3,280 11,660 RTD Pt 39
Quantum Series 140 AUI 040 00sc Thermocouples and RTDs are linearized per the following standards: Thermocouple: per NIST, ITS-90 RTD: Pt 385: IEC751-1983 Pt 392: JISC1604-1989 Ni 618: DIN 43760 Ni 672: MINCO Application Aid #18, Date 5/90 Type Ni Cu 426: SAMA RC21-4-1966 Ni/Fe 518: MINCO Application Aid #18, Date 5/90 Type Ni-Fe RTDs use a switched current source to measure resistance.
16-Channel Universal Analog Input Module Chapter 7 TROUBLESHOOTING 7.1 General Information Review of the Module Setup Procedures in Section 2.1 is recommended prior to following the troubleshooting steps below to help isolate the problem. The troubleshooting guide lists a variety of possible problems. Step through each item on the list and verify whether or not the module is working. If a particular step is not working, follow the corrective action listed. STEP 1: Check module power and self test.
Quantum Series 140 AUI 040 00sc Fault LED 1 Red LED indicates a module self test error, or fatal H/W error. A blink code will be defined that will indicate the type of self test error. Count the number of blinks before a pause to determine the error code in the table below.
16-Channel Universal Analog Input Module CORRECTIVE ACTION: • Check steps 1 through 6 above and then call Spectrum Controls Customer Satisfaction at (425) 746-9481.
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16-Channel Universal Analog Input Module Chapter 8 SPECIFICATIONS 1.1 Electrical Specifications · Number of Channels 16 differential V, I, TC multiplexed inputs or 8 RTD inputs · Configuration 4 groups of 4 inputs. All configuration occurs via software. · Input Ranges Thermocouple types: J,K,T,E,R,S,B,N Voltage: ±50mV, ±100mV, ±0.5V, ±2.0V, 0 to 5V, 1 to 5V, 0 to 10V, ±10.
Quantum Series 140 AUI 040 00sc · Filter Frequencies 7.8, 13.65, 209.6, 1676 3dB · Resolution 24 bit Sigma Delta ADC · Data Formats DVM (both °C and °F), 16 bit unsigned, 12 bit unsigned, 16 bit signed · Conversion Type Sigma Delta ADC · Analog Input Conversion Rate Input Channel Update Time (V, I, TC, RTD 4wire) estimated Filter 7.8 Hz 13.65 Hz 209.6 Hz 1.677kHz 1 Channel 124ms 73ms 7.6ms 4.
16-Channel Universal Analog Input Module 1.1B Table - Thermocouple Accuracy Table 2 Thermocouple Accuracy per temperature range below shows the accuracy of thermocouple inputs over a range of temperatures. Table 2 Thermocouple Accuracy per temperature range Range 1 (deg C) Range 2 (deg C) Range 3 (deg C) TC Range Range Range typ/max CJC accuracy J -100 to +760 1.1 -200 to -100 2.5 K -100 to 1370 1.2 -200 to -100 2 -270 to -200 19 typ 0.7 deg C typ T -100 to 400 1.6 -200 to -100 5.
Quantum Series 140 AUI 040 00sc 1.1C Table - Resistance Accuracy Resistance 150 450 950 3000 Range (Ω) 0 to 150 0 to 500 0 to 1000 0 to 3000 Accuracy (Ω) 0.1 0.2 0.5 1.5 Max Error(Ω) 0.2 0.7 1.4 4.4 1.1D Table - Voltage & Current Accuracy Voltage/Current Range Accuracy (%FS) Typ (25C) +/-50mV 0.025 +/- 0.5V 0.025 +/-2V 0.025 +/- 5V 0.025 10V 0.05 0 to 20mA 0.10 4 to 20mA 0.10 +/-20mA 0.
16-Channel Universal Analog Input Module Software Modsoft V2.X, Concept Vx.x Compatibility with zoom screen configuration menu. Dimensions Single Quantum Slot, Standard Enclosure, plastic, Terminal Block and LED array. Weight 1lbs (452g) max. 1.3 Environmental Specifications Environmental tests are run in accordance with the standards specified or in accordance to IPA2000/3000 or equal compliance.
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16-Channel Universal Analog Input Module Notice The products and services described in this publication are useful in a wide variety of applications. Therefore, the user and others responsible for applying the products and services described herein are responsible for determining their acceptability for each application.
Quantum Series 140 AUI 040 00sc The Schneider Alliances logo is a trademark of Schneider Electric. © 2000-2004 Spectrum Controls, Inc. All rights reserved. Printed in U.S.A. Specifications subject to change without notice. Owners Guide 0300180-02 Rev. B 2/16/04 Corporate Headquarters: P.O. Box 5533 Bellevue, Washington 98006 Tel: (425) 746-9481 Fax: (425) 641-9473 Web Site: http://www.spectrumcontrols.com E-Mail: spectrum@spectrumcontrols.
