Dodge 1999-2001 Light Duty Axle Applications X510-5 September, 2001 Supersedes X510-5DSD dated January 1999
SAFETY INFORMATION WARNING - Failure to follow these instructions could affect vehicle performance and/or safety and result in personal injury or death. • Do not convert or alter Spicer axles except in accordance with vehicle manufacturer's instructions. Spicer axles are designed to meet OEM vehicle manufacturer's design and performance specifications. Improper conversion or alteration of these axles can damage the axles and/or other vehicle systems.
X510-5 Contents How to Use This Catalog ........................................ 2 General Information ................................................. 4 Axle Kits ................................................................... 6 Model 35/194 Front Dakota Exploded View & Parts Listing ..................................... 8 Bill of Material Table ...................................................... 9 Model 44/216 Front Disconnect W1500 & W2500 Ram Exploded View & Parts Listing ....................
X510-5 How to Use This Catalog This catalog contains applications and part listings for front and rear axles which fit Chrysler/Dodge vehicles from model years 1999-2001. For information on model years between 1967-1978, please refer to catalog X510-8DSD; Ford model years 1979-1999 refer to X510-9. For miscellaneous models from years 1979-1984, please refer to X510-7DSD. The data in this publication is arranged by make, then in numerical order by model for front axles and then for rear axles.
X510-5 • Variable Parts Table This section contains the individual part numbers that vary by Bill of Material number for a given model. Note: Additional information on Spicer axles can be found in our General Information catalog number XGI.
X510-5 General Information How To Identify A Spicer Axle All Spicer Carrier Type axles are identified with a manufacturing date (1) and Bill of Material number (2) stamped on the right or left hand tube on driving axles. The Bill of Material number may also be found on the carrier in some models as shown in illustration (2A). For independent front suspension (IFS) axles, the B/M number may be located at one of three locations: 1).
X510-5 How Limited Slip Differentials Operate A conventional differential transmits all the ring gear torque through the differential gears to the axle shafts. Torque is at all times equal on the axle shafts, and if one wheel slips, the other wheel can only put out as much torque as the slipping wheel. The Spicer Limited Slip differential has the same power flow as a conventional differential, plus a more direct flow which automatically takes effect as driving conditions demand.
X510-5 Light Axle Kits DIFFERENTIAL CASE KIT SHAFT ASSEMBLY KIT DRIVE PINION & GEAR ASSEMBLY KIT DIFFERENTIAL CASE ASSEMBLY KIT CARRIER COVER KIT 6 DIFFERENTIAL INNER PARTS KIT
X510-5 Model 35 /194 Front Axles for Dakota and Durango 7
Chrysler/Dodge 35/194 Front Exploded View 8 X510-5
Chrysler/Dodge 35/194 Front X510-5 Parts Listing ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NUMBER -(3) -(1) 701130X 707162X 42102 706894X 42778 48009 48008 2-4-8131-1 44189 707438X -(4) 41356 40286-5 38615 -(3) ITEM NO.
Notes 10 X510-5
X510-5 Model 44 /216 Front Disconnect Axles for W1500 & W2500 Ram 11
Chrysler/Dodge 44/216 Disconnect Front Exploded View 12 X510-5
Chrysler/Dodge 44/216 Disconnect Front X510-5 Parts Listing ITEM NO.
Chrysler/Dodge 44/216 Disconnect Front X510-5 Bill of Material Table Axle Diff. Type Ratio Ring Gear & Pinion Kit (7) Axle Kits Differential Case Assy. Case Kit Kit (8) 610786-1 610786-2 Standard Standard 3.54 3.92 707338-1X 707338-2X 707021-1X 707022-1X 706024X 706025X 610787-1 610787-2 Standard Standard 3.54 3.92 707338-1X 707338-2X 707021-1X 707022-1X 610826-1 610826-2 Standard Standard 3.54 3.92 707338-1X 707338-2X 610827-1 610827-2 Standard Standard 3.54 3.
X510-5 Chrysler/Dodge 44/216 Disconnect Front Variable Parts Listing Kits & Parts - Use With All Applications Description & Item Number (Refer to the Bills of Material "Exploded View" at the front of this section) 610786 610787 610800 610801 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 Seal - Pinion Oil Seal - End Yoke End Yoke Assembly (inc 9) KIT - Socket Assembly Lock Nut Lower Socket Stop Screw Jam Nut Shaft & Tone Ring/Slinger Assembly Spacer - Flat Seal - Pinion Oil Seal - End
Notes 16 X510-5
X510-5 Model 60 /248 Front Disconnect Axles for W2500HD, W3500 & Non-ABS Air Force Tow Vehicle 17
Chrysler/Dodge 60/248 Front Disconnect Exploded View 18 X510-5
Chrysler/Dodge 60/248 Front Disconnect X510-5 Parts Listing ITEM NO.
Chrysler/Dodge 60/248 Front Disconnect X510-5 Bill of Material Table Axle Bill of Material Diff. Type Ratio Ring Gear & Pinion Kit (7) Axle Kits Differential Case Assy. Case Kit Kit (8) Shaft & Joint Assy. Inner Parts Kit Right Hand Shaft Assy. Left Hand Shaft Assy. 1999 Air Force Tow Vehicle 610832-1 Standard 7.17 707345-3X 706037X 706041X 706043X 76471X 76472X 3.54 4.10 3.54 4.
Chrysler/Dodge 60/248 Front Disconnect X510-5 Bill of Material Table Axle Bill of Material Diff. Type Ratio Ring Gear & Pinion Kit (7) Standard Standard Standard Standard Standard Standard 3.54 4.10 3.54 4.10 3.54 4.10 708009-1 708009-2 708009-1 708009-2 708009-1 708009-2 Axle Kits Differential Case Assy. Case Kit Kit (8) Shaft & Joint Assy. Inner Parts Kit Right Hand Shaft Assy. Left Hand Shaft Assy.
Chrysler/Dodge 60/248 Front Disconnect X510-5 Variable Parts Listing Kits & Parts - Use With All Applications Description & Item Number (Refer to the Bills of Material "Exploded View" at the front of this section) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 22 Seal - Pinion Oil Seal - End Yoke End Yoke Assy (inc 9) or Flange KIT - Carrier Cover Pinion - Differential Gear - Differential Thrustwasher - Differential Gear Seal -
X510-5 Chrysler/Dodge 60/248 Front Disconnect Variable Parts Listing Kits & Parts - Use With All Applications Description & Item Number (Refer to the Bills of Material "Exploded View" at the front of this section) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Seal - Pinion Oil Seal - End Yoke End Yoke Assy (inc 9) or Flange KIT - Carrier Cover Pinion - Differential Gear - Differential Thrustwasher - Differential Gear Seal - Tube
Chrysler/Dodge 60/248 Front Disconnect Variable Parts Listing Kits & Parts - Use With All Applications Description & Item Number (Refer to the Bills of Material "Exploded View" at the front of this section) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Seal - Pinion Oil Seal - End Yoke End Yoke Assy (inc 9) or Flange KIT - Carrier Cover Pinion - Differential Gear - Differential Thrustwasher - Differential Gear Seal - Tube (Left Side) KIT - Socket Assembly Nut - Slotted Bushing - 0º Cas
X510-5 Model 44 /216 ICA Rear Axles for Viper 25
Chrysler/Dodge 44/216 ICA Rear Exploded View 26 X510-5
Chrysler/Dodge 44/216 ICA Rear X510-5 Parts Listing ITEM NO. PART NUMBER 1 2 3 -(3) -(1) - 4 5 6 7 8 9 10 11 12 13 14 15 16 17 72922-1X 72922-2X 72922-3X 72922-4X 72922-5X 707064X 43916 706123X 42737 42449 42501 3-4-12211-1 30275 30271 38615 -(3) 44300 39527 44780 (1) (2) (3) (4) ITEM NO. DESCRIPTION Housing - Axle Service Drive Pinion & Gear Assembly PKG - Inner Pinion Bearing Shim (select pkg. based on thickness req) Inner Pinion Shim (.030 to .034) Inner Pinion Shim (.035 to .
Notes 28 X510-5
X510-5 Model 60 /248 Rear Axles for B-300 Maxivan HD 29
Chrysler/Dodge 60/248 Rear Exploded View 30 X510-5
Chrysler/Dodge 60/248 Rear X510-5 Parts Listing ITEM NO.
Chrysler/Dodge 60/248 Rear X510-5 Bill of Material Table Axle Bill of Material Diff. Type Ratio Ring Gear & Pinion Kit (7) Axle Kits Differential Case Assy. Case Kit Kit (8) Shaft & Joint Assy. Inner Parts Kit Right Hand Shaft Assy. Left Hand Shaft Assy. 1999 B-300 Van w/ABS 606155-2 Trac Lok 4.09 708021-1 708013 708014 707084X 43965-2 43965-3 606156-1 Standard 4.09 708021-1 708010 708011 706043X 43965-2 43965-3 606205-2 Trac Lok 4.
X510-5 Model 60 /248 Rear Axles for D2500 & W2500 Ram 33
Chrysler /Dodge 60/248 Rear - Ram Exploded View 34 X510-5
Chrysler /Dodge 60/248 Rear - Ram X510-5 Parts Listing ITEM NO.
Chrysler /Dodge 60/248 Rear - Ram X510-5 Bill of Material Table Axle Bill of Material Diff. Type Axle Kits Differential Case Assy. Case Kit Kit (8) Ratio Ring Gear & Pinion Kit (7) Standard Trac Lok 3.55 4.10 708009-1 708009-2 708010 708013 708011 708014 Standard Trac Lok 3.55 4.10 708009-1 708009-2 708010 708013 Shaft & Joint Assy. Right Hand Shaft Assy. Left Hand Shaft Assy.
X510-5 Chrysler /Dodge 60/248 Rear - Ram Variable Parts Listing Kits & Parts - Use With All Applications Bills of Material Description & Item Number (Refer to "Exploded View" at the front of this section) 606117 606118 606146 1 2 3 4 5 6 7 8 Seal - Pinion Slinger - End Yoke End Yoke Assembly (inc 9) KIT - Carrier Cover Carrier Cover Bolt - Brake Mounting Nut - Brake Mounting Seal - Hub 606147 606239 8 42449 42449 42449 42449 47885 9 34592 34592 34592 34592 50251 10 3-4-11891-1X 3-4-11891-1X 3-4-11891
Notes 38 X510-5
X510-5 Model 70 /267 Rear Axles for D2500 & W2500 Ram 39
Chrysler/Dodge 70/267 Rear - Ram Exploded View 40 X510-5
Chrysler/Dodge 70/267 Rear - Ram X510-5 Parts Listing ITEM NO.
Chrysler/Dodge 70/267 Rear - Ram X510-5 Bill of Material Table Axle Bill of Material Diff. Type Ratio Ring Gear & Pinion Kit (7) Axle Kits Differential Case Assy. Case Kit Kit (8) Shaft & Joint Assy. Inner Parts Kit Right Hand Shaft Assy. Left Hand Shaft Assy. 1999 D2500 Air Force Tow Vehicle w/ABS 606164-2 Powr Lok 7.17 708015-3 708024 708025 707254X 43811-12 43811-12 606165-2 Powr Lok 7.17 708015-3 708024 708025 707254X 43811-12 43811-12 Standard Powr Lok Standard Powr Lok 3.
Chrysler/Dodge 70/267 Rear - Ram X510-5 Bill of Material Table Axle Bill of Material Diff. Type Ratio Ring Gear & Pinion Kit (7) Axle Kits Differential Case Assy. Case Kit Kit (8) Shaft & Joint Assy. Inner Parts Kit Right Hand Shaft Assy. Left Hand Shaft Assy. 2000 W2500 Air Force Tow Vehicle w/ABS 606250-1 606250-2 Standard Powr Lok 7.17 7.
Chrysler/Dodge 70/267 Rear - Ram X510-5 Variable Parts Listing Kits & Parts - Use With All Applications Description & Item Number (Refer to the Bills of Material "Exploded View" at the front of this section) 1 2 3 4 5 6 7 8 Seal - Pinion Oil Slinger - End Yoke End Yoke Assembly (inc 10) Kit - Carrier Cover Carrier Cover Bolt - Brake Mounting Nut - Brake Mounting Seal - Hub 606119 606120 606165 606241 1 2 3 4 5 6 7 8 Seal - Pinion Oil Slinger - End Yoke End Yoke Assembly (inc 10) Kit - Carrier Co
X510-5 Model 80 /286 Rear Axles for D2500, D3500, W2500 & Sweptline Vehicle 45
Chrysler/Dodge 80/286 Rear Exploded View 46 X510-5
Chrysler/Dodge 80/286 Rear X510-5 Parts Listing ITEM NO.
Chrysler/Dodge 80/286 Rear X510-5 Bill of Material Table Axle Bill of Material Diff. Type Axle Kits Differential Case Assy. Case Kit Kit (8) Inner Parts Kit Ratio Ring Gear & Pinion Kit (7) 3.54 3.54 4.10 4.10 708026-1 708026-1 708026-2 708026-2 708027 2011842(9) 708031 2011841(9) 708028 708055(9) 708032 708053(9) 3.54 3.54 4.10 4.10 708026-1 708026-1 708026-2 708026-2 708027 2011842(9) 708031 2011841(9) Standard Trac Lok Standard Trac Lok 3.54 3.54 4.10 4.
Chrysler/Dodge 80/286 Rear X510-5 Bill of Material Table Axle Bill of Material Diff. Type Ratio Ring Gear & Pinion Kit (7) Axle Kits Differential Case Assy. Case Kit Kit (8) Shaft & Joint Assy. Inner Parts Kit Right Hand Shaft Assy. Left Hand Shaft Assy. 2000 D3500 w/ABS 606112-1 606112-2 606112-3 606112-4 Standard Trac Lok Standard Trac Lok 3.54 3.54 4.10 4.
Chrysler/Dodge 80/286 Rear X510-5 Bill of Material Table Axle Bill of Material Axle Kits Differential Case Assy. Case Kit Kit (8) Diff. Type Ratio Ring Gear & Pinion Kit (7) 606111-1 606111-2 606111-3 606111-4 Standard Trac Lok Standard Trac Lok 3.54 3.54 4.10 4.10 708026-1 708026-1 708026-2 708026-2 708027 2011842 708031 2011841 708028 708055 708032 708053 606246-1 606246-2 606246-3 606246-4 Standard Trac Lok Standard Trac Lok 3.54 3.54 4.10 4.
Chrysler/Dodge 80/286 Rear X510-5 Bill of Material Table Axle Bill of Material Diff. Type Ratio Ring Gear & Pinion Kit (7) Axle Kits Differential Case Assy. Case Kit Kit (8) Shaft & Joint Assy. Inner Parts Kit Right Hand Shaft Assy. Left Hand Shaft Assy. 2001 D3500 w/ABS 606269-1 606269-2 606269-3 606269-4 Standard Trac Lok Standard Trac Lok 3.54 3.54 4.10 4.
Chrysler/Dodge 80/286 Rear X510-5 Variable Parts Listing Kits & Parts - Use With All Applications Description & Item Number (Refer to the Bills of Material "Exploded View" at the front of this section) 606111 606112 606113 606114 606115 606150 49531 49530 49532 3-4-13301-1 707329X 45559 34822 35256 49531 49530 49532 3-4-9931-1 707329X 45559 34822 43146 49531 49530 49532 3-4-9931-1 707231X 42434 34822 43146 43504 42432 3-4-9931-1 707329X 45559 47508-1 47507 606151 606152 606153 606154 60624
X510-5 Chrysler/Dodge 80/286 Rear Variable Parts Listing Kits & Parts - Use With All Applications Bills of Material Description & Item Number (Refer to "Exploded View" at the front of this section) 606546 606547 606548 1 2 3 4 5 6 7 8 Seal - Pinion Oil Seal - Deflector Seal - V-Ring End Yoke Assembly (inc 9) KIT - Carrier Cover Carrier Cover Bolt - Carrier Cover Seal - Inner Wheel 8 50168 9 49530 9A 49532 10 3-4-14371-1 707231X 13 42434 15 47508-1 31 43146 606710 1 2 3 4 5 6 7 8 Seal - Pinion Oil Se
Shim Table Model 70 / 276 Part Number 47520 47520-155 47520-152 47520-150 47520-147 47520-145 47520-142 47520-140 47520-137 47520-135 47520-132 Nominal MM 1.55 1.52 1.50 1.47 1.45 1.42 1.40 1.37 1.35 1.32 Inch 0.061 0.060 0.059 0.058 0.057 0.056 0.055 0.054 0.053 0.052 Model 70 / 276 & 80 /286 Part Number 49541 49541-025 49541-028 49541-030 49541-033 49541-036 49541-038 49541-041 49541-043 49541-046 49541-048 49541-051 49541-102 Nominal MM 0.25 0.25 0.30 0.33 0.36 0.38 0.41 0.43 0.46 0.48 0.51 1.
Dana Holding Corporation Spicer Service Parts PO Box 321 Toledo, Ohio 43697-0321 1-800-SAY-DANA (729-3262) Dana Holding Corporation Spicer Service Parts - Canada 5095 South Service Road Beamsville, Ontario LOR 1BO Tech Service: (905) 563-4991 www.spicerparts.com X510-5 3/09 Printed in U.S.A Copyright Dana Limited, 2009. All rights reserved.
