Parts List ESD D386, D406, D466, DS4026, DS4616, DS_DC_DT4636, 6x6 Owner manual

ManualsBrandsSpicer ManualsFor the carDrive System Illustrated

Spicer

Drive System

Illustrated Parts List

AXIP-0600

January 1989

Spicer

All Weel 6 x 6 Drive System

Summary of content (48 pages)

PAGE 1
Spicer Drive System ® Illustrated Parts List Spicer® All Weel 6 x 6 Drive System AXIP-0600 January 1989
PAGE 2
6SLFHU Axle Parts Book 63,&(5 Corporation, Axle & Brake Division, presents this Parts Book as an aid in the identification and procurement of replacement parts for 6x6 6SLFHU Axles. The information included covers axle housing, wheel end equipment and brake and the rear axle differential carrier assembly and shift units. This Parts Book is divided into major sections. Please refer to the Table of Contents.
PAGE 3
The 6SLFHU® 6x6 Drive System Axle models and other equipment covered in this publication are listed below. In 1988, 6SLFHU changed its current production model nomenclature to incorporate the design level of the basic axle used in the All Wheel Drive System. Service parts remain available for past production models where applicable, these past production models have been included in this publication or can be serviced with a current model.
PAGE 4
6x6 Tandem Forward Axle Differential Carrier Single Reduction Models: DS3416-P, DS386-P, DS4026-P, DS406-P, DS446-P, DS466-P, DS4616-P, DS5216-P 4
PAGE 5
PAGE 6
Item No. DS 446-P 466-P DS 4616-P 5216-P 115690 110814 106710 110500 122474 126070 1 Dift.
PAGE 7
Oty. Per Axle DS 3416-P 386-P 4026-P 406-P DS 446-P 466-P DS 4616-P 5216-P Diff. Case (Plain Half- NSS) Diff. Case (Flanged Half - NSS) Ratios 3.36-5.29 Ratios 5.57-7.17 Ratios 3.70-4.11 Ratios 4.33-6.17 1 1 1 1 1 1 110138 — 103865 88677 — — 104518 104519 — — — — 86777 — 88501 126234 Diff. Case Cap Screw 12 96271 96284 88503 WHEEL Dl FF. KIT Includes Items 32-36 03416-P 0386-P. 04026-P 0406-P 1 1 1 1 — 114469 114470 98853 114474 — — — 114472 — — — WHEEL DIFF.
PAGE 8
Item No. Part Name DS 446-P 466-P DS 4616-P 5216-P 56 Output Shaft Bearing Cup (Inner) 1 110811* 24328* 24328* 57 Output Shaft Bearing Cone (Inner) 1 110812* 24330* 24330* 58 Output Shaft Side Gear 1 110810 78911 78911 59 Inter-axle Diff. Assy. Includes Items 61-66 1 104509 104597 121681 60 DIFF. CASE KIT Includes Items 60-62 (Case Half- NSS) 1 2 94810 102621 106470 104513 — 126151 61 Case Bolt 8 85438 57636 57636 62 Case Nut 8 57637 57637 57637 DIFF.
PAGE 9
Item No. Part Name Oty.
PAGE 10
6x6 Tandem Rear Axle Differential Carrier Single Reduction Models: RS3416, RS386, RS4026, RS406, RS446, RS466, RS4616, RS5216 10
PAGE 11
Item No. Oty. Per Axle Part Name RS 3416 386 4026 406 RS 446 466 RS 4616 5216 67804 107172 98593 98493 122432 98493 32732 1 Diff.
PAGE 12
Item No. Part Name RS 446 466 RS 4616 5216 25 Spacer Washer 1 — 31366* 31366* 26 Pinion Bearing Cage & Cup Assy Includes Item 27 (Cage - NSS) Ratios 3.55-3.70 (Cage 75107) All others (Cage 75109) Ratios 3.70-4.88 (Cage 79245) Ratios all others (Cage 104470) All Ratios (Cage 210591) 1 1 1 1 1 75108 75110 — — — — 79246 114471 — — — — — 210592 27 Bearing Cup (Inner) Bearing Cup (Outer) 1 1 12495* 12495* 27238* 14217* 27238* 14217* 28 Bearing Cage Shim .003′ .005′ .010′ .020′ .
PAGE 13
Pinion Bearing Spacers Models: Tandem Forward Axles Single Reduction (DS) Single Reduction w/CTD (DC) Dual Range (DT) Planetary Double Reduction (DP) D3416-P, D386-P, D4026-P, D406-P Models: Tandem Rear Axles Single Reduction (RS) Single Reduction w/CTD (RC) Dual Range (RT) Planetary Double Reduction (RP) R3416, R386, R4026, R406 Models: Tandem Forward & Rear Axles Single Reduction (DS/RS) Single Reduction w/CTD (DC/RC) Dual Range (DT/RT) Planetary Double Reduction (DP/RP) D446-P, D466-P, D4616-P, D5216-P D
PAGE 14
6x6 Tandem Forward Axle Differential Carrier Single Reduction with Controlled Traction Differential Models: DC3416-P, DS386-P*, DC4026-P, DS406-P*, DS446-P*, DS466-P*, DS4616-P, DC5216-P *Used previously to denote Single Reduction units equipped with Controlled Traction Differential.
PAGE 15
PAGE 16
Item No. 1 Part Name Diff. Carrier & Bearing Caps (Carrier. NSS) Oty. Per Axle 1 DC 3416-P 386-P* 4026-P 406-P* DS 446-P* 466-P* DC 4616-P 5216-P 115825 110816 106710 110500 110501 110500 Includes Items 1-5,14-17,19-23 16 2 Bearing Cap Screw 4 32732 32732 32732 3 Flat Washer 4 32912 32912 32912 4 Lockwire 4 90538 12563 12563 5 Dowel Bushing 2 32730 32730 32730 6 Adjuster Lock (RH)(S.E.&D.C.) 1 111120 45448 45448 Adjuster Lock (RH)(P.E.
PAGE 17
Oty. Per Axle DC 3416-P 386-P* 4026-P 406-P* DS 446-P* 466-P* DC 4616-P 5216-P WHEEL DIFF. CASE KIT Includes Items 40-41 1 118289 98872 98872 40 Diff. Case (Plain HaIf)(NSS) Diff & Gear Support Case (NSS) 1 1 110138 111029 86777 86786 86777 86786 41 Cap Screw 12 96271 88503 88503 WHEEL DIFF. KIT Includes Items 42-48 D3416 D386, D4026 D406 1 1 1 1 — 118624 118287 118417 114475 — — 114475 WHEEL DIFF. SIDE PINION KIT Includes Items 44,46-48 1 120863 118749 118749 42 Diff.
PAGE 18
Item No. DS 446-P* 466-P* DC 4616-P 5216-P 63 Pinion Bearing Spacer (see page 13) 64 Pinion Bearing Cup (Inner) Pinion Bearing Cup (Outer) 1 1 14217* 35502* 14217* 14217* 14217 14217 65 Pinion Bearing Cage & Cup Assy. Includes Item 64 (Cage - NSS) Ratios 3.55-3.70 (Cage 110730) Other Ratios (Cage 110732) Ratio 3.
PAGE 19
Item No. Part Name Oty.
PAGE 20
Item No.
PAGE 21
6x6 Tandem Rear Axle Differential Carrier Single Reduction with Controlled Traction Differential Models: RC3416, RS386*, RC4026, RS406*, RS446*, RS466*, RC4616, RC5216 *Used previously to denote Single Reduction units equipped with Controlled Traction Differential.
PAGE 22
Item No. 22 Part Name Oty. Per Axle 1 RC 3416 386 4026 406 RS 446 466 RC 4616 5216 107160 119856 98497 98496 98497 98496 1 Diff. Carrier & Bearing Caps (Carrier- NSS) Includes Items 1-3,7 2 Bearing Cap Screw 4 32732 32732 32732 3 Flat Washer 4 32912 32912 32912 12563 4 Lockwire 4 90538 12563 5 Adjuster Lock (RH) 1 13377 14275 14275 6 Cotter Pin (RH) 1 90873 90876 90876 7 Dowel Bushing 2 32730 32730 32730 8 Adjuster Lock (LH)(P.E.) Adjuster Lock (LH)(S.E.&D.C.
PAGE 23
Item No. Part Name Oty.
PAGE 24
6x6 Tandem Forward Axle Differential Carrier Dual Range Models: DT3416-P, DT386-P, DT4026-P, DT406-P, DT446-P, DT466-P, DT4616-P, DT5216-P Planetary Double Reduction Models: DP3416-P, DP386-P, DP4026-P, DP406-P, DP446-P, DP466-P, DP4616-P, DP5216-P, DP6016-P, DP6516-P 24
PAGE 25
PAGE 26
Item No. Part Name Oty. Per Axle 1 DT/DP 3416-P 386-P 4026-P 406-P DT/DP 446-P 466-P DT/DP 4616.P 5216-P 6016-P 6516-P 115825 110816 106710 110500 106710 110500 1 Diff.
PAGE 27
Item No. 41 Part Name Oty.
PAGE 28
Item No.
PAGE 29
Item No. 101 102 Part Name Input Bearing Cover Shim .003′ .005′ .010′ .020′ Input Bearing Cover, Cup & Oil Seal Assy Includes Items 100,105 (Cover- NSS) Oty.
PAGE 30
Item No. 136 Part Name DT/DP 446-P 466-P DT/DP 4616-P 5216-P 6016-P 6516-P Oil Pump Gear & Idler Shaft Assy 1 102625 111779 102625 111779 102625 111779 137 Cover ‘O’ Ring 1 102620* 102620* 102620* 138 Cover Dowel Pin 2 102617 102617 102617 139 Pump Cover 1 102607 102607 102607 140 Lockwasher 4 90419 90419 90419 141 Cap Screw 4 102618 102618 102618 AR 107276* 107276* 107276* 1 115124* 118117* 122421* Gasket Compound BASIC OVERHAUL KIT 30 Qty.
PAGE 31
6x6 Tandem Rear Axle Differential Carrier Dual Range Models: RT3416, RT386, RT4026, RT406, RT446,RT466, RT4616, RT5216 Planetary Double Reduction Models: RP3416, RP386, RP4026, RP406, RP446,RP466, RP4616, RP5216, RP6016, RP6516 31
PAGE 32
Item No. 1 RT/RP 446 466 RT/RP 4616 5216 6016 6516 107160 119856 98497 98496 98497 98496 1 Diff.
PAGE 33
Oty. Per Axle RT/RP 3416 386 4026 406 RT/RP 446 466 RT/RP 4616 5216 6016 6516 8 4 8 96283 — — — 96285 96284 — 96285 96284 1 1 1 1 — 114469 114470 98853 114474 — — — 119393 — — — WHEEL DIFF. SIDE PINION KIT Includes Items 39-42 1 118748 118750 118751 38 Diff. Side Gear R3416 R388, R4026 R406 2 2 2 2 — 110525 110527 85486 110528 — — — 108959 — — — Item No. 37 Part Name Diff. Case Cap Screw WHEEL DIFF.
PAGE 34
Single Reduction Ring Gear and Pinion Identification Ring Gear and Drive Pinion are matched parts and must be replaced in sets. Complete identification is stamped on both parts shown in the adjacent drawing. Order by 6SLFHU “Set No.” which includes drive pinion nut. Single Reduction Drive Pinion and Gear Set Single Reduction Ratio Gear Set Gear (NSS) Pinion (NSS) Forward Axles DS341-P, DS386-P, DS4026-P, DS406-P 3.36* 3.55* 3.70* 3.90 4.11 4.33 4.56 4.88 5.29 5.57 6.14 6.50 7.
PAGE 35
Single Reduction with Controlled Traction Differential Ring Gear and Pinion Identification Ring Gear and Drive Pinion are matched parts and must be replaced in sets. Complete identification is stamped on both parts shown in the adjacent drawing. Order by 6SLFHU “Set No.” which includes drive pinion nut. Single Reduction Drive Pinion and Gear Set Ratio Gear Set Part No. Ring Gear (NSS) Pinion (NSS) Forward Tandem Axles DC3416-P, DS386-P*, DC4026-P, DS406-P 3.55* 3.70* 3.90 4.11 4.33 4.56 4.88 5.29 5.
PAGE 36
Dual Range or Planetary Double-Reduction Ring Gear and Pinion Identification Ring Gear and Drive Pinion are matched parts and must be replaced in sets. Complete identification is stamped on both parts shown in the adjacent drawing. Order by 6SLFHU “Set No.” which includes drive pinion nut. Double Reduction Drive Pinion and Gear Set Dual Range or Planetary Double Reduction Ratios Gear Set Gear (NSS) Pinion (NSS) Forward Axles DT/DP3416-P, DT/DP386-P, DT/DP4026-P, DT/DP406-P 3.55/4.83* 3.70/5.05* 3.90/5.
PAGE 37
6x6 All-Wheel Drive Shift Systems Single Speed Axles with Standard or Controlled Traction Differential Double Reduction Axles with Standard Differential Qty. per Axle Part Number Steer/Drive Lockup Shift Unit Models 3416, 386, 4026, 406 series Models 446, 466, 4616, 5216, 6016, 6516 series 1 1 113581 113584 See page 40 See page 40 Inter-axle Diff.
PAGE 38
6x6 All-Wheel Drive Shift Systems Dual Range (protected with Axle Range Interlock Straight Air Shift Units) Qty. per Axle Part Numbe Steer/Drive Lockup Shift Unit Models 3416, 386, 4026, 406 series Models 446, 466, 4616, 5216, 6016, 6516 series 1 1 113582 113585 2 Interlock Control Valve 2 113534 3 Interlock Shuttle Valve 1 119620 4 Inter-axle Diff.
PAGE 39
6x6 All-Wheel Drive Shift Systems Single Speed Steer/Drive Axle with Dual Range Tandem Rear Axle (Straight Air with Axle Range Interlock) Item No. 1 Part Name Qty.
PAGE 40
Lockup Shift Unit 15 Item No. 14 13 1 Part Name Air-Operated Lockup Shift Unit Assy Includes Items 1-16 3 5 4 2 6 7 12 8 Qty.
PAGE 41
Lockup Shift Unit Dual Range Item No. Part Name Oty.
PAGE 42
Lockout Shift Unit Single Reduction or Planetary Double Reduction 15 Item No. 14 13 1 Part Name Lockout Assy Includes Items 1-16 3 5 4 2 6 7 12 Oty.
PAGE 43
Lockout Shift Unit Dual Range Qty. per Axle DT 3416-P, 386-P 4026-P, 406-P Air-Operated Lockup Shift Unit Assy Includes Items 1-18 1 113583 113586 LOCKUP BODY KIT Includes Items 1-11 1 118357 118409 1 Shift Cylinder Body 1 32828 32828 2 Shift Cylinder Piston 1 32834 32834 3 Piston Stop 1 102616 — 4 Piston Grommet 1 32832 32832 5 Piston Felt Oiler 2 96916 96916 Item No.
PAGE 44
Shift Unit Item No. Part Name Piston Air Shift Assy Electric Over Air or Straight Air Includes Items 1-26 44 Oty.
PAGE 45
NOTES:
PAGE 46
for pdf
PAGE 47
for pdf
PAGE 48
Aftermarket Group ForDana spec‘ing or service assistance, call 1.800.621.8084 or visit our website at www.spicerparts.com PO Box 321 Toledo, Ohio 43697-0321 Warehouse Distributor: Dana Commercial Vehicle1.800.621.8084 Products Group OE Technology Dealers: 1.877.777.5360 3939 Drive Maumee, Ohio, USA 43537 www.spicerparts.com www.dana.com AXIP-0600 Printed in U.S.A. Copyright Dana Limited, 2012. All rights reserved. Dana Limited.