/16 Scale Ready-To-Run 4WD Nitro Buggy Scale: 1/16 Overall Length: 10.2" (260mm) Width: 7.08" (180mm) Height: 3.7" (95mm) Wheelbase: 6.7" (172mm) Engine: .05 cu in w/recoil starter Clutch: 3-shoe centrifugal type Fuel Tank Capacity: 1.
Table of Contents Warranty Information.......................................................................... 2 Limited Warranty Period..................................................................... 2 Limited Warranty & Limits of Liability................................................ 2 Safety Precautions.............................................................................. 3 Questions, Assistance, and Repairs.................................................... 3 Questions or Assistance..
Safety Precautions Warranty Inspection and Repairs This is a sophisticated hobby product and not a toy. It must be operated with caution and common sense and requires some basic mechanical ability. Failure to operate this product in a safe and responsible manner could result in injury or damage to the product or other property. This product is not intended for use by children without direct adult supervision.
• Small flat ruler • Hobby knife • Threadlock • CA glue • Silicone-based differential grease • Needle-nose pliers Items Required for Maintenance and Operation of your Chaos • 8- AA Alkaline batteries (for Transmitter) • Phillips screwdriver • 4- AAA Alkaline batteries (for Receiver) • Glow igniter • Fuel bottle • Flat screwdriver • Car fuel (recommend Blue Thunder 30%) Gallon-DYN2230 or Quart-DYN2330 • Side cutters • Chaos www.sportwerksRC.
Getting Started 2. Remove the battery door from the bottom of the transmitter. Install 8 (eight) AA alkaline batteries, noting the proper polarity. 3. Locate and unwrap the receiver antenna wire. Push the receiver antenna wire through the included flexible antenna tube and insert the tube into the mount located on the back of the radio box (see Page 21 for details of antenna mount location).
Safety Cover IMPORTANT: Always turn on the transmitter first before turning on the car. When finished running, turn off the car first before powering off the transmitter. Steering Trim Throttle Trim Servo Reversing Switch: Throttle Transmitter Crystal On/Off Switch Transmitter Operation Battery Condition LED's Steering Wheel Throttle Trigger Steering ATV • Chaos Servo Reversing Switch: Steering Charge Jack • Steering Trim: Used to adjust the on-center position of the steering.
Starting and Tuning Your Chaos 1. Check the radio and servos for proper operation. 2. Fill the fuel tank with 30% Blue Thunder™ fuel (or equivalent) 3. Make certain that the throttle is properly set to idle 4. Attach the glow igniter to the glow plug 5. Pull the recoil starter in short bursts, extending the starter rope NO MORE THAN 12". Remember, this is a small model engine, not a lawnmower.
Once the Engine Starts 1. Set the throttle trim to a high idle. The carburetor is a singleneedle design so there is only one adjustment. The factory setting is purposely set rich (lots of smoke and unburned fuel exiting the exhaust pipe). 2. Drive the Chaos around a large, open parking lot. During this break-in period, it may be more convenient to leave the glow igniter attached in order to keep the engine running more reliably.
SWK4138 Front/Rear Differential Assembly Detail Required Hardware: SWK4012 SWK4030 SWK4014 SWK4132 SWK4132 SWK4010 SWK4030 x8 Flat Head (FH) Machine Screw: 2mm x 8mm SWK4138 x4 Flat Head (FH) Machine Screw: 2.6mm x 8 mm Tighten differential case screws in the indicated order: www.sportwerksRC.com 1 3 4 2 Fill the differential with silicone grease up to (but not covering) the bevel gear crosspiece. x4 Ball Bearing: 12mm x 8mm x 3.
Center Differential Assembly Detail Required Hardware: x4 Flat Head (FH) Machine Screw: 2mm x 8mm SWK4010 SWK4138 SWK4012 x2 SWK4030 Flat Head (FH) Machine Screw: 2.6mm x 8mm x2 SWK4098 SWK4132 SWK4030 Ball Bearing: 12mm x 8mm x 3.5mm SWK4138 SWK4132 Hint: A little drop of oil on the ball bearings will improve performance. 10 • Chaos www.sportwerksRC.
Center Differential and Brake Assembly Detail Required Hardware: SWK4044 SWK4106 SWK4112 SWK4114 x2 Cap Screw: 2mm x 15mm SWK4110 SWK4102 x2 3mm Nylon Locknut x1 SWK4108 Round Head Self-tapping Screw: 2.6mm x 10mm x1 E-Clip x1 SWK4096 3mm Setscrew SWK4104 Make certain to have the brake disk setting between the pads prior to inserting the center differential, or you can remove the center differential drive cup and re-install after the brake disk and pads are aligned. www.sportwerksRC.
Attaching Center Differential to the Chassis Required Hardware: SWK4070 x4 Flat Head (FH) Self-tapping Screw: 2.6mm x 8mm SWK4138 12 • Chaos www.sportwerksRC.
Repeat step two times for front and rear assemblies. SWK4030 SWK4134 SWK4134 Differential Case and Suspension Assembly Detail Required Hardware: SWK4014 SWK4032 x 12 SWK4028 Round Head Self-tapping Screw: 2.6mm x 15mm SWK4018 SWK4026 x 10 Flat Head (FH) Self-tapping Screw: 2.6mm x 8mm SWK4094 SWK4044 SWK4044 x 10 Round Head Self-tapping Screw: 2.6mm x 8mm When performing maintenance, don't forget to reinstall the drive cup screw! SWK4042 x4 Ball Bearing: 10mm x 6mm x 4mm SWK4042 www.
Differential Case and Suspension Assembly Detail Repeat step two times for front and rear assemblies. Required Hardware: x2 Round Head Self-tapping Screw: 2.6mm x 8mm Do NOT overtighten the kingpin screws in the steering blocks! The steering blocks must be free to rotate or the steering servo will be damaged! x4 Ball Bearing: 8mm x 4mm x 3mm SWK4044 x4 Ball Bearing: 12mm x 8mm x 3.
Front Suspension and Steering Detail SWK4074 SWK4046 SWK4046 SWK4072 SWK4080 SWK4044 SWK4074 SWK4072 www.sportwerksRC.
Rear Wing Mount Assembly Detail Two different wing angles can be used depending on track conditions. Simply choose the alternate set of mounting holes where the wing mounts attach to the brace. Required Hardware: SWK4084 x8 Round Head Self-tapping Screw: 2.6mm x 15mm SWK4084 SWK4046 SWK4068 16 • Chaos www.sportwerksRC.
Put a little drop of shock oil on the shock shaft before installation. Check the oil level in the shocks regularly. Shock Assembly Detail (SWK4048) SWK4056 SWK4052 SWK4057 SWK4062 SWK4056 SWK4052 SWK4054 SWK4050 SWK4060 SWK4058 www.sportwerksRC.
Clutch Assembly Detail Make sure that the clutch shoes are mounted properly! The clutch rotates counter clockwise (when viewed from the front), so make certain that the leading end of the shoe is mounted on the clutch pin. Clutch Shoes SWK4086 Clutch Spring SWK4140 SWK4136 Clutch Bearing SWK4088 SWK4090 18 • Chaos www.sportwerksRC.
Main Chassis Assembly Detail Required Hardware: x 10 Flat Head (FH) Self-tapping Screw: 2.6mm x 8mm SWK4138 www.sportwerksRC.
Radio Installation Detail Required Hardware: SWK4118 x 10 Round Head Self-tapping Screw: 2.6mm x 15mm Receiver SWK4003 SWK4004 SWK4076 SWK4118 SWK4078 20 • Chaos SWK4118 www.sportwerksRC.
Radio Installation Detail Required Hardware: Antenna Tube Support x 11 Flat Head (FH) Self-tapping Screw: 2.6mm x 8mm SWK4142 SWK4034 www.sportwerksRC.
Center Differential and Brake Assembly Detail Required Hardware: SWK4150 SWK4116 x1 Flat Head (FH) Screw: 3mm x 8mm x1 3mm Nylon Locknut x2 Flat Head (FH) Self-tapping Screw: 2.6mm x 8mm SWK4126 22 • Chaos www.sportwerksRC.
Air Filter Assembly SWK4152 Differential Case and Suspension Assembly Detail Required Hardware: x4 SWK4152 SWK4200 SWK4114 SWK4122 Machine Screw: 3mm x 10mm SWK4154 SWK4152 x4 SWK4152 Socket Head Cap Screw: 3mm x 10mm SWK4124 SWK4120 SWK4092 www.sportwerksRC.
Wheels, Tires and Wing SWK4082 Optional yellow wing available: SWK4083 SWK4144 SWK4022 Optional slick tires available: SWK4024 White Dish Wheels: SWK4020 Optional wheels available: SWK4021: Yellow dish wheels SWK4023: White 7-spoke wheels SWK4025: Yellow 7-spoke wheels 24 • Chaos www.sportwerksRC.
Sportwerks 0.5 cu in Engine Detail SWK4248 SWK4236 SWK4250 SWK4246 SWK4210 SWK4226 SWK4230 SWK4232 SWK4220 SWK4234 SWK4224 SWK4218 SWK4214 SWK4222 SWK4216 SWK4215 SWK4240 SWK4212 SWK4244 SWK4238 SWK4252 SWK4228 www.sportwerksRC.
Engine Parts Listing Stock Number SWK4210 SWK4212 SWK4214 SWK4215 SWK4216 SWK4218 SWK4220 SWK4222 SWK4224 SWK4226 SWK4228 SWK4230 SWK4232 SWK4234 SWK4236 SWK4238 SWK4240 SWK4244 SWK4246 SWK4248 SWk4250 SWK4252 26 • Chaos Vehicle Parts Listing Description Glow Plug w/ Gasket: .05 STD Crankshaft, PS: .05 Back Plate, PS: .05 Connecting Rod: .05 Wrist Pin: .05 Gasket Set, Complete: .05 CNC Heat Sink Head, Anodized: .05 Piston & Sleeve: .05 Screw Set: .05 Rotary Carburetor Assembly: .
Vehicle Parts Listing Stock Number SWK4054 SWK4055 SWK4056 SWK4057 SWK4058 SWK4060 SWK4062 SWK4064 SWK4066 SWK4068 SWK4070 SWK4072 SWK4074 SWK4076 SWK4078 SWK4080 SWK4082 SWK4083 SWK4084 SWK4086 SWK4088 SWK4090 SWK4092 SWK4094 SWK4096 SWK4098 SWK4102 SWK4104 SWK4106 SWK4108 SWK4110 SWK4112 www.sportwerksRC.
© 2006 Horizon Hobby, Inc. 4105 Fieldstone Road Champaign, Illinois 61822 (877) 504-0233 www.horizonhobby.
