AUTOPRIME Q RANGE PUMP UNIT OPERATORS INSTRUCTIONS AUTOPRIME Q RANGE OF DIESEL DRIVEN MOBILE PUMPS SPP Pumps Ltd. SPP Pumps Limited Crucible Close Mushet Industrial Park Coleford, Glos ENGLAND Telephone: +44 (0)1594 832701 Fax: +44 (0)1594 836300 Document No: W72-008E Revision No: .................. 9 Revision Note No: Windchill Date Issued .
DECLARATION OF CONFORMITY FOR: AUTOPRIME RANGE OF DIESEL DRIVEN MOBILE PUMP UNITS TYPE: QI100, QI150, QC/QP 150M, QC/QP 200 and QHH80 Serial Number Responsible Person Manufacturer Registered Address AS SHOWN ON THE PUMP NAMEPLATE SPP PUMPS LTD. SPP PUMPS LTD.
Operators Instructions for AUTOPRIME Q Range Pump Unit Manual No/Rev W72-008E / 9 CONTENTS 1. INTRODUCTION ............................................................... 4 2. SAFETY PRECAUTIONS ................................................. 5 2.1 2.2 Safety Symbols ..................................................................................... 5 Pump Safety Precautions ..................................................................... 5 3. HANDLING & TRANSPORT .........................
Manual No/Rev W72-008E / 9 Operators Instructions for AUTOPRIME Q Range Pump Unit 1. INTRODUCTION The purpose of this handbook is to lay down operating guidelines and routine maintenance instructions for the AUTOPRIME Q Range of diesel engine driven pumps, featuring the electric priming system (SMARTprime). QI 100 – 4” automatic priming mobile pump driven by an Isuzu 3LB1 diesel engine mounted in a bunded and sound reducing canopy.
Operators Instructions for AUTOPRIME Q Range Pump Unit Manual No/Rev W72-008E / 9 2. SAFETY PRECAUTIONS 2.1 Safety Symbols Safety instructions within this manual are marked with the following symbols: This symbol refers to general mechanical aspects of safety. This symbol refers to electrical safety. This symbol gives warning of a hazard to the pump itself, which in turn could cause a risk to personal safety. ATTENTION 2.2 Pump Safety Precautions ATTENTION apply to all the following:- 2.2.
Manual No/Rev W72-008E / 9 Operators Instructions for AUTOPRIME Q Range Pump Unit Under no circumstances should straps be passed over the top of the canopy or around the doors. For security purposes, U shaped hoops are welded to the chassis behind each wheel. These may be used as additional points for strapping down the unit for transport. 4. SERIAL NUMBER The serial number plate is fitted, either to the chassis and/or on the pump bearing housing, or on later units inside the control panel door.
Manual No/Rev W72-008E / 9 Operators Instructions for AUTOPRIME Q Range Pump Unit 5.1.15 Ensure drain cocks in discharge line and volute are closed (RH). rotating machinery inside. 5.2.2. Lift the flap on the back of the pump set to reveal the starting/monitoring Ensure canopy doors are latched panel. closed. These act as guards for the ATTENTION WARNING INDICATOR LAMPS BATTERY TRIP COALESCER ENGINE OIL ENGINE WATER ON OR CHARGE SWITCH OIL LEVEL PRESSURE OFF TEMPERATURE 5.2 Starting 5.2.1.
Manual No/Rev W72-008E / 9 Operators Instructions for AUTOPRIME Q Range Pump Unit Pumping reduced with surging: 5.5.4. Check that the impeller is clear of debris and remove debris, if present. 5.5.5. Check the non-return valve is clear. Pump fails to prime after starting: Check suction hoses for leaks and ensure all hose fittings are air tight. 5.5.6. Check that volute drain cock is closed. 5.5.7. Check that the non-return valve is free of debris and can seal when closed. 5.5.5.
Operators Instructions for AUTOPRIME Q Range Pump Unit Manual No/Rev W72-008E / 9 The maintenance schedule is given for guidance only. Site operating conditions may override the suggested maintenance intervals. Adjustments to time scales will also have to be made if the pump is idle for long periods. IMPORTANT - Prior to movement or transport, check the following items:Wheel nut security. Tyre condition. Towing hitch condition and security. Tyre pressures.
Manual No/Rev W72-008E / 9 Operators Instructions for AUTOPRIME Q Range Pump Unit 7. MAINTENANCE & SERVICE INSTRUCTIONS . These instructions are for trained pump service engineers. Where instructions in this section are followed by (LH) or (RH) this indicates either the left hand or right hand side of the unit looking from the pump (towbar) end 7.
Manual No/Rev W72-008E / 9 Operators Instructions for AUTOPRIME Q Range Pump Unit ATTENTION Do not over tighten the retaining knob as this will distort and crush the filter element. 7.7 Coalescer Filter Mesh Every year or more frequently if the pump has been operating in a dusty atmosphere or when the coalescer oil has become dirty, it is recommended that the priming tank filter mesh is replaced. onto the seat and that nothing is trapped between the hinge and the casting (both above and below).
Manual No/Rev W72-008E / 9 Operators Instructions for AUTOPRIME Q Range Pump Unit drive plate and the rubber coupling. Remove the old belts, if still present. Check both sets of pulleys for any signs of wear or contamination with oil or grease, clean or replace if necessary. RETAINING KNOB AIR FILTER AIR FILTER BODY Note: Gauges are available for checking the pulley grooves. ATTENTION Fitting new belts to worn damaged pulleys will lead premature belt failure. or to Carefully fit the new belts.
Operators Instructions for AUTOPRIME Q Range Pump Unit AIR FILTER & SOLENOID VALVE (Valve not shown) Manual No/Rev W72-008E / 9 retaining the inlet duct and remove the duct. Remove the front wear plate by screwing two M16 bolts into the jacking holes on the wear plate. GASKET Inspect the impeller and wear plate for damage and corrosion. KNITMESH Before re-assembly ensure all ‘O’ rings are in good condition, clean and well greased. Impeller to front wear plate clearance can be altered by shimming.
Manual No/Rev W72-008E / 9 Operators Instructions for AUTOPRIME Q Range Pump Unit The priming system electrical circuit is protected by a circuit breaker mounted on the control panel. If this trips out, push the central button to reset. If the breaker will not reset or is constantly tripped then there is an electrical fault. The electrical supply to the clutch is controlled by the level sensing probes, via a timer.
Operators Instructions for AUTOPRIME Q Range Pump Unit Manual No/Rev W72-008E / 9 Unit does not pump Unit does not prime • • • • • • Volute drain tap open. • • • • • • Solenoid valve not operating. • • Vacuum pump failure. Air leak in priming system. Air leak in suction hoses or fittings Blockage in suction hoses or strainer. Non return valve not sealing. Internal damage to pipe from solenoid valve to vacuum pump. • • • • • • Blockage in delivery hoses. Blockage in impeller.
Manual No/Rev W72-008E / 9 Operators Instructions for AUTOPRIME Q Range Pump Unit 9. TECHNICAL DATA 9.1 QI Pump Data PUMP TYPE QI 100 QC 200 QP 150M QP 200 QI 150 QHH80 65 cfm 110 m3/h VACUUM PUMP SOLIDS PASSAGE CAPABILITY QC 150M 40mm dia. x 65mm. 55mm dia. x 80mm. 55mm dia. x 75mm dia. x 80mm. 90mm. CAT 18mm dia. C2.2NA ENGINE Perkins 404D-22 TYPE Isuzu 3CD1 FUEL TANK CAPACITY APPROX. RUNNING TIME (at full load) Isuzu 3CD1 Isuzu 4LE2 220 litres 50 hours 42 hours 26 hours 0.
Manual No/Rev W72-008E / 9 Operators Instructions for AUTOPRIME Q Range Pump Unit 9.
Manual No/Rev W72-008E / 9 Operators Instructions for AUTOPRIME Q Range Pump Unit 10. SPARES & SERVICE SPP Pumps operate a comprehensive Spares and Service support network throughout the world, and can be contacted as follows: SPARES & SERVICE Telephone: For spare parts, supply only. ask for - For breakdowns, spare parts and on-site fitting, pump installation, commissioning, and service contracts. ask for For breakdowns, outside office hours.
