SD25 Series Electric Screwdrivers User’s Manual Rev B, June 2004 39-30-40409
4-Hour Technical Support Toll Free in the U.S. and Canada: 1-877-224-7377 All other countries: (001) 248-596-0600 between 8 a.m. and 5 p.m. Eastern Standard Time (EST) NOTE: The part number for the Visual Supervisor (VS) software program is 464000-03300. NOTE: A variety of related technical manuals in .pdf format may be downloaded from www.gsetechmotive.com. Click on the Technical Info button in the red, left-hand frame. Select Technical Documentation.
LIMITED WARRANTY SPX GSE tech-motive tool warrants its PRODUCTS to be free from defects in materials and workmanship for the lesser of (1) one year from the date of shipment from the manufacturing facility in Michigan, U.S.A.
CUSTOMER SATISFACTION Please Read This! As a valued customer, your opinion and satisfaction are important to SPX GSE tech-motive tool. Please let us know what you think of our product(s). Write the part number and serial number of the product(s) you have purchased before you begin our brief online survey. The numbers are located on a sticker affixed to the handle of the nutrunner or screwdriver, and exterior or interior of the controller.
Preface Our GSE tech-motive tool SD25 Series Screwdriver is easy to operate and comes with a manual that includes instructions to help you use it safely, make minor adjustments, and perform routine maintenance. Who Should Use This Manual This manual is written for the engineers and technicians, who will set up, use and maintain GSE tech-motive tool SD25 Series screwdrivers.
SD25 Series Screwdrivers Abbreviations The most common abbreviations used throughout this manual are: DCM device control module EEPROM electrically erasable programmable read only memory ESD electro-static discharge ITI intelligent tool interface LED light-emitting diode STM standard test method TCM tool control module VS Visual Supervisor is the setup, fastening, data collection and diagnostics software program designed by SPX GSE tech-motive tool References CS2000 Mini Controller Hardware O
Contents Contents Preface ..................................................................................................................................... i Who Should Use This Manual ..........................................................................................i How to Use This Manual ...................................................................................................i Conventions...............................................................................................
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SD25 Series Screwdrivers Thank you for purchasing the GSE tech-motive tool SD25 Series Screwdriver, available in in-line and pistol grip versions. The SD25 Series In-line Screwdriver is a compact, lightweight tool of aluminum construction, weighing one pound and measuring 9.4-in length. It provides a push-to-start output spindle and/or trigger-start for operator preference, a forward/reverse direction button, high intensity headlights, and torque good, high and low indicator lights.
SD25 Series Screwdrivers Electro-static Discharge (ESD) The SD25 Series Screwdriver is well suited for use in electro-static discharge (ESD) safe work areas. The screwdriver has been tested and meets the requirements of ESD Standard (S) 20.20, and also section 5.1.3 of ESD Standard Test Methods (STM) 13.1.
Think Safety First! Working with fastening tools can be dangerous if safe and proper procedures are not followed. As with all machinery, certain hazards can be involved with the operation of the product. Using these tools with caution will considerably lessen the possibility of personal injury. If, however, safety precautions are overlooked or ignored personal injury to the operator can result. Always use common sense and exercise caution when using these tools.
SD25 Series Screwdrivers Page 4 • SECURE THE TOOL. Tools that develop torque can produce hazardous torque reactions. Always be sure that the tool is properly fixtured to absorb reaction as a fastener is tightened. Never operate a tool capable of high torque without proper fixturing. • SECURE WORK. Avoid situations where the part being fastened breaks loose and can cause damage. • NEVER TOUCH OR ATTEMPT TO STOP MOVING MACHINERY OR PARTS WITH YOUR HANDS, OTHER PARTS OF YOUR BODY, OR MAKESHIFT DEVICES.
User’s Manual Electrical Safety Only qualified and properly trained personnel should perform electrical/electronic troubleshooting and repair. Consider the following electrical system safety guidelines: June 2004 • Before you troubleshoot or service a fastening system station, be sure you have an up-todate and appropriate set of electrical drawings for that station. • Remove metal items, such as rings, metal necklaces, wristwatches and jewelry, as these can create electrical hazards.
SD25 Series Screwdrivers Getting Started All SD25 Series handheld screwdrivers have the following features to provide torque information right at your fingertips: • Programmable multi-purpose pushbutton for Cycle Complete, multi-parameter set selection, Data Send, etc.
User’s Manual Viewing Screwdriver Functions Before you operate your SD25 Series screwdriver, become familiar its functionality: The factory sets the functions of the screwdriver and the position of the buttons/lever in relationship to the head. Each function can be re-assigned to a different button or switch using VS.
SD25 Series Screwdrivers Installing the Screwdriver Use the following procedure to install SD25 Series screwdrivers to the CS2000 Mini Controller. Installing the Screwdriver 1. Identify the slot on the screwdriver connector into which the screwdriver cable plugs. 2. Align the red dot on the grip of the screwdriver cable connector to the slot on the screwdriver connector. Grip Screwdriver-tocontroller cable Slot into screwdriver connector Red dot 3.
User’s Manual 6. Become familiar with how the screwdriver operates and feels. Press the throttle/trigger lever and cycle the screwdriver in the air (not on a fastener). Press the forward/reverse button, then press the throttle/trigger lever and watch the output drive change direction. OR Press the throttle/trigger lever to enable the cycle, position the screwdriver on a fastener and push down to start the cycle.
SD25 Series Screwdrivers In the following table, all of the left column fields are defined in the order they appear on your screen, followed by all the second column fields. 1st Column Field Definition Model Number GSE tech-motive tool part number for the screwdriver. Build Date The date the screwdriver was manufactured. Serial Number Alphanumeric serial number of the screwdriver. Minimum Torque Minimum usable torque value (in Nm) for the screwdriver.
User’s Manual 2nd Column Field Definition (continued from previous page) Has auxiliary pushbutton When checked, indicates that a screwdriver with multi-purpose (auxiliary) pushbutton is attached. Locked Rotor Count The total number of locked rotor faults the screwdriver has had. Overtemperature Count The total number of motor overheating faults the screwdriver has had. Such faults occur when the winding temperature is higher than 125 degrees Celsius.
SD25 Series Screwdrivers Reversing the Screwdriver When the screwdriver is put into reverse, by sliding the forward/reverse switch into the reverse setting or remotely activating the FWD/REV input, the screwdriver turns in the opposite direction to the normal fastening direction. Reverse is indicated by the yellow, green and red LEDs chasing in a counterclockwise direction while the headlights remain lit.
User’s Manual Use the following procedure to attach a Pistol Grip handle (part number 49-SD-10111) to an In-line screwdriver. Refer to Viewing Screwdriver Functions on page 7 to view an illustration of the In-line screwdriver that may help you with this procedure. Attaching a Pistol Grip Handle 1. Remove the screwdriver-to-controller cable, if necessary. 2. Using a 5/32-in punch, hammer out the pin that attaches the throttle/trigger lever to the In-line screwdriver. 3.
SD25 Series Screwdrivers Mapping Screwdriver Functions This section describes how VS is used to map screwdriver functions to the buttons and switches on the screwdriver. You can also use VS to change the default mapping. To do this, refer to the Visual Supervisor User’s Guide (part number 39-30-34823).
User’s Manual The screwdriver inputs are software selectable using VS. To disable the push-to-start function, assign the Cycle On input, Cycle Enable input and the Clear Outputs input to the Trigger. The typical inputs for a screwdriver with push-to-start function disabled are shown below. Enabling the Push-to-Start Function Typically, to start a fastening cycle when the push-to-start function on a handheld screwdriver is enabled: • Press the throttle/trigger lever to enable the fastening cycle.
SD25 Series Screwdrivers Throttle/Trigger lever • Press to enable the fastening cycle • Release to stop the screwdriver Push-to-start • • Push to start the fastening cycle Release to stop the screwdriver Forward/reverse button • Press and release to change the direction Multi-purpose (auxiliary) button • Press and release 2 times to change the parameter sets The screwdriver inputs are software selectable using VS.
User’s Manual Mapping Outputs for a Single-Spindle Typically, the LEDs and headlights on the screwdriver work in the following way: • Headlights turn on while the screwdriver is running in forward or reverse. NOTE: ? Yellow, green and red LEDs chase each other in a counterclockwise direction while the screwdriver is in reverse. • Green LEDs turn on to indicate a successful cycle completion achieving target torque/angle within acceptable range.
SD25 Series Screwdrivers The typical outputs for screwdriver LEDs are shown below.
Troubleshooting Your Screwdriver The CS2000 Mini Controller used with the screwdriver has many configurable features and programmable parameters that control the operation of the fastening system equipment. GSE tech-motive tool supply the VS software program that provides you with a way to change parameters that affect operation of the controller and attached screwdriver. If you apply these features or program the parameters improperly, erroneous data and manufacturing problems can result.
Maintaining Your Screwdriver Generally, there is no preventive maintenance required for GSE tech-motive tool screwdrivers. SPX GSE tech-motive tool only recommends trained technicians to perform in-depth maintenance, such as motor, transducer, or gearing replacement. NOTE: ? June 2004 For the latest assembly drawing revisions, contact our Technical Service Department at 1-248-596-0600.
User’s Manual Reading the Screwdriver Part Numbers All SD25 Series Screwdrivers have an 8-digit prefix that helps you quickly identify the type of screwdriver you are using, and a longer suffix that provides more details about the screwdriver.
Specifications and Parts This section lists the specifications of your SD25 Series screwdrivers under typical operating conditions and available screwdriver-to-controller cables. Specifications This section lists general specifications, torque and RPM ranges, and length and weight ranges for SD25 Series screwdrivers.
User’s Manual Screwdriver Accessories This section lists part numbers for the screwdriver-to-controller cables, suspension bail, reaction mounting plates, and foam grip available for the SD25 Series screwdrivers. Screwdriver-to-Controller Cables Part Number Straight Part Number Right Angle Length 299230-81050 299230-81050R 5 ft / 1.5 m 299230-81100 299230-81100R 10 ft / 3.0 m 299230-81150 299230-81150R 15 ft / 4.6 m 299230-81200 299230-81200R 20 ft / 6.
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Part Number: 39-30-40409 SPX Corporation 42860 Nine Mile Road Novi, MI 48375-4122 USA Phone: (248) 596-0600 Toll free: (800) 795-7875 Fax: (248) 596-0601 Website: www.gsetechmotive.com © 2003-2004 SPX Corporation. All rights reserved.
