Specification

ManualsBrandsSquare D by Schneider Electric ManualsDefinite Purpose Motors40 Amp 24-Volt AC 2 Pole Open Definite Purpose Contactor (20-Pack)

Motor Control Solutions

for the North American Market

Data Bulletin

8536DB0901R09/16

02/2017

Summary of content (50 pages)

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Motor Control Solutions for the North American Market Data Bulletin 8536DB0901R09/16 02/2017
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Motor Control Solutions Table of Contents Table of Contents Introduction .................................................................................................... 4 Overview of U.S. Standards and Regulations ............................................. 4 U.S. National Standards ............................................................................ 4 UL 508 Transition to UL 60947 ..................................................................
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Table of Contents Motor Control Solutions Type S Lighting Contactors ............................................................... 31 Type L/LX Lighting Contactors .......................................................... 32 TeSys™ NEMA Lighting Contactors.................................................. 33 UL 508 Overload Relays .......................................................................... 34 TeSys™ K Bimetal Overload Relays .................................................
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Motor Control Solutions Introduction Introduction Schneider Electric offers a wide range of solutions to meet your motor control and protection needs. This data bulletin contains information regarding the application of those solutions in the United States and Canada. Overview of U.S. Standards and Regulations U.S. National Standards Figure 1 outlines the national standards governing electrical installations in the U.S.
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Overview of U.S.
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Motor Control Solutions Structure of a Motor Starter in Accordance with UL 508A Structure of a Motor Starter in Accordance with UL 508A Feeder Circuits and Branch Circuits The feeder circuit includes all power conductors and components from the incoming feeder disconnect to the line side of the last branch short-circuit protection device (SCPD). The branch circuit includes all power conductors and components from the load side of the branch circuit SCPD to the controller load-side connections.
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Structure of a Motor Starter in Accordance with UL 508A Motor Control Solutions Group Motor Installations In a group motor installation, a single disconnecting means and SCPD can be used for a group of motors. The specific rules are described in NEC Sections 430-112 and 430-53. Group motor installations are used in the following applications: • Fractional hp motors—NEC Section 430.
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Motor Control Solutions Structure of a Motor Starter in Accordance with UL 508A Required Functions of Combination Starters Combination starters are the most common type of packaged motor controllers. They are called combination because of their construction and combined functions. NEC Article 430 defines the required functions of combination starters. Underwriters Laboratories, Inc.
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Combination Starter Construction Types Motor Control Solutions Combination Starter Construction Types UL 508 is the UL safety standard for industrial control equipment. Part IV defines the component functions, construction, testing, and performance requirements of six styles of combination starters.
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Motor Control Solutions Combination Starter Construction Types UL Combination Starter Types A through D UL 508 Types A through D combination starters are traditional style starters that use either a listed disconnect switch and fuses or a listed circuit breaker as the disconnect means and short circuit protection. Each type uses a separate UL 508 listed motor controller and overload relay. These starters are evaluated by UL under the same set of short circuit performance tests.
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Combination Starter Construction Types Motor Control Solutions Construction Type Selection Panel designers may choose any of the six construction types for their motor control panel with each construction type offering different advantages. Construction Types A through D all utilize the same motor controllers and overload relays.
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Motor Control Solutions Combination Starter Construction Types On the branch circuit, the following are permitted as the disconnecting means when installed between the final motor branch circuit short circuit protection and the motor: • Any UL 508 switch that is suitable as a motor disconnect (according to NEC Section 430.81), which is used to start and stop a motor A manual motor controller that is suitable as a motor disconnect (according to NEC Section 430.
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Disconnecting Means Motor Control Solutions Disconnecting Means A disconnecting means must be provided for each incoming supply (branch) circuit, and must open each ungrounded conductor of the supply circuit.
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Motor Control Solutions SCCR Requirement in UL 508 A SCCR Requirement in UL 508 A NEC Article 409, NFPA 79, and UL 508A require that the SCCR be marked on all control panels. The final builder or assembler of the equipment inside the panel is responsible for providing the SCCR for the overall panel, determined by one of the following three options: • • • Testing each panel construction and recording the construction in the follow-up procedure.
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SCCR Requirement in UL 508 A Motor Control Solutions Method 3 is often called tested combination rating. Individual motor branch circuit components are tested together in specific combinations to achieve a system rating. This system rating is not specifically limited by each individual component rating. It is important to note that use of one method only is not required. It is very common to find systems that utilize two, if not all three, methods for determining SCCRs.
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Motor Control Solutions Combination Starter Components Combination Starter Components UL 98 Manual Disconnect Switches TeSys™ GS Disconnect Switches Table 5 – Catalog Number TeSys GS Disconnect Switch GS2GU3N TeSys™ GS Fusible Disconnect Switches Rating (A) Short Circuit Current Rating, 600 Vac Max. Maximum Rating (HP) Poles 240 V 480 V 600 V 250 Vdc Fuse Type SCCR (kA) CC 100 GS1DDU3 30 3 7.5 15 20 5 GS1DU3 30 3 7.5 15 20 5 J 100 GS2EEU3 30 3 7.
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Combination Starter Components Motor Control Solutions Class 9422 Disconnect Switches Flange Mounted, Variable Depth Disconnect Switch 9422TF1 Table 7 – Class 9422 Flange Mounted, Variable Depth Fusible and Non-Fusible Disconnect Switches Max. Horsepower Ratings Disconnect Variable Switch Size Depth Min.– (A) Max. (in.) AC Systems Volts (Motor Volts) Fuse Type Vdc 208 (200) 240 (230) 480 (460) 600 (575) 250 600 None 30 6.625–18 7.5 7.5 15 20 5 15 60 6.
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Motor Control Solutions Combination Starter Components UL 248 Fuses TeSys™ DF Fuse Holders Table 8 – TeSys DF Fuse Holders Fuse Holder Standards Maximum Voltage Current Withstand DFCC IEC, UL (UL Listed) 600 Vac 30 A 200 kA DF10 IEC, UL (UL Recognized) 690 Vac 33 A 200 kA DF14 IEC, UL (UL Recognized) 690 Vac 50 A 200 kA DF22 IEC, UL (UL Recognized) 690 Vac 125 A 200 kA TeSys DF Fuse Holders DFCC3 Type FB Fuse Holders Table 9 – Type FB 600 V Fuse Holders Catalog Number Rating
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Combination Starter Components Motor Control Solutions UL 489 Molded-Case Circuit Breakers PowerPact™ Circuit Breakers and Motor Circuit Protectors Table 10 – PowerPact™ Catalog Numbering System Frame Rating Termination Poles Voltage Amperage Suffix Code Suffix Code B J L 3 6 125 AB SA Frame Designation B 125 A Frame Interrupting Rating Termination See Table 11 H150 A Frame Poles Voltage A I-Line 1 1-Pole 4 480 V D Drawout 2 2-Pole 6 600 V J 250 A Frame F Bus Bar (No Lugs) 3
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Motor Control Solutions Combination Starter Components UL 489 Miniature Circuit Breakers and UL 1077 Supplementary Protectors Multi 9™ Circuit Breakers and Supplementary Protectors Table 13 – Multi 9™ Catalog Numbering System Range Function Number Poles Amperage M9 F 42 1 10 Range Function Number M9 Multi 9 F MCB P DPN Multi 9 UL 489 Circuit Breaker M9F42110 R RCCB Poles Internal code number depending on the standard and electrical characteristics. D RCBO Amperage 1 1-Pole From 0.
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Combination Starter Components Motor Control Solutions UL 508 Contactors TeSys™ K Contactors Table 16 – TeSys K Contactors (Except for Spring Terminal Clamps) Standard Motor Ratings @ 50/60 Hz (HP) Catalog Number Single-Phase 120 V Max. Inductive AC3 Current (A) Three-Phase 240 V 208 V 240 V 480 V 600 V Max. Resistive AC1 Current (A) Continuous Current Ratings Max. Component SCCR (kA)1 Circuit Breakers @ 480 V2 Circuit Breakers @ 600 V2 Fuses @ 600 V3 LC1K06 1/2 1 1.5 1.
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Motor Control Solutions Combination Starter Components TeSys™ D Contactors Table 19 – TeSys D 3-Pole Contactors Max. Inductive AC3 Single-Phase Three-Phase Current (A) 120 V 240 V 208 V 240 V 480 V 600 V Standard Motor Ratings @ 50/60 Hz (HP) Catalog Number Max. No. of Resistive Poles AC1 Current (A) N.O. N.C. Continuous Current Rating Max. Component SCCR (kA)1 Circuit Breakers @ 480 V2 Circuit Breakers @ 600 V2 Fuses @ 600 V3 LC1D09 1/3 1 2 2 5 7.
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Combination Starter Components Motor Control Solutions Table 21 – TeSys D Contactor Maximum Component SCCR1 Circuit Breakers @ 480 V2 Catalog Number Max. Breaker Max. SCCR Size (A) (kA) Circuit Breakers @ 600 V2 Fuses @ 600 V3 Max. Breaker Size (A) Max. SCCR (kA) Max. Fuse Size (A) Max.
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Motor Control Solutions Combination Starter Components Additional TeSys™ D Contactor Ratings Table 22 – UL/CSA Lighting Ratings Ballast Tungsten Catalog Number 600 V 480Y/277 V 480 V LC1D091, LC1DT201 20 20 – 600 V – LC1D121, LC1DT251 25 – – – LC1D181, LC1DT321 32 25 – – LC1D251, LC1DT401 40 40 – – LC1D321 50 50 – – LC1D40A 60 – – 60 LC1D50A 70 – – 70 LC1D65A 80 – – 70 LC1D80, LC1D80004 100 – 100 – LC1D115, LC1D1150004 115 – 115 – LC1D150, LC1D1500004
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Combination Starter Components Motor Control Solutions TeSys™ F Contactors Table 25 – TeSys F Contactors Standard Motor Ratings @ 50/60 Hz (hp) Catalog Number Three-Phase 208 V 240 V 480 V 600 V TeSys F Contactor LC1F400 Max. Inductive AC3 Current (A) Max. Resistive AC1 Current (A) Max.
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Motor Control Solutions Combination Starter Components Additional TeSys™ F Contactor Ratings Table 27 – UL/CSA Lighting Ratings Ballast Tungsten Catalog Number 480 V 600 V 480 V LC1F115 115 — 115 LC1F150 150 — 150 LC1F185 — 200 200 LC1F265 — 265 265 LC1F330 300 — 300 Table 28 – Elevator Duty Ratings (HP) Single-Phase Three-Phase Catalog Number 240 V 208 V 240 V 480 V 600 V LC1F185 20 25 30 60 75 LC1F265 — 40 40 — — LC1F330 — 50 50 — — LC1F400 — 60 60 —
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Combination Starter Components Motor Control Solutions TeSys™ N Contactors Table 30 – TeSys N Contactors Standard Motor Ratings @ 50/60 Hz (HP) Max. Component SCCR (kA)1 Max. Catalog Resistive NEMA Three-Phase Circuit Circuit Number AC1 Size Fuses @ Breakers @ Breakers @ Current (A) 600 V3 200 V 230 V 460 V 575 V 480 V2 600 V2 T02AN13 TeSys N Contactor T02CN13 1.5 1.5 2 2 9 00 85 50 100 T02BN13 3 3 5 5 18 0 85 50 100 T02CN13 7.5 7.
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Motor Control Solutions Combination Starter Components Type S Contactors Table 32 – Type S Contactors Standard Motor Ratings @ 50/60 Hz (HP) Catalog Number Three-Phase 200 V 230 V 460 V 575 V Type S Contactor 8502SAO11 Max. Component SCCR (kA)1 Max. Resistive AC1 Current (A) NEMA Size Circuit Breakers @ 480 V2 Fuses @ 600 V 8502SAO12 1.5 1.5 2 2 9 00 100 1003 8502SBO2 3 3 5 5 18 0 100 1003 8502SCO2 7.5 7.
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Combination Starter Components Motor Control Solutions Definite Purpose Contactors DP Compact Contactors Table 34 – Definite Purpose Type DP Compact Contactors Catalog Number Max. Inductive AC3 Current (A) Max. Component SCCR (kA)1 Locked Rotor Amperes 277 V 460 V 575 V Max.
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Motor Control Solutions Combination Starter Components DPA Contactors Table 36 – Definite Purpose Type DPA Contactors1 460 V 575 V 80 Poles Three-Phase 230 V 575 V 100 SinglePhase 230 V 460 V 120 Max. Component SCCR (kA)2 Horsepower Ratings 115 V 230 V Catalog Number Max. Max. Locked Rotor Inductive Resistive Amperes AC3 AC1 Current Current (A) (A) 1.5 3 7.5 7.5 7.
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Combination Starter Components Motor Control Solutions Type S Lighting Contactors Table 38 – Type S Lighting Contactors Contact Ampere Ratings No. of Poles Max.
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Motor Control Solutions Combination Starter Components Table 39 – Type S Lighting Contactor Maximum Component SCCR1 Circuit Breaker @ 480 V2 Fuse @ 600 V Catalog Number Max. Breaker Size (A) Max. SCCR (kA) Max. Fuse Size (A) Max.
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Combination Starter Components Motor Control Solutions TeSys™ NEMA Lighting Contactors Table 42 – TeSys NEMA Lighting Contactors Max. Component SCCR (kA)1 Catalog Number Contact Ampere Ratings No.
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Motor Control Solutions Combination Starter Components UL 508 Overload Relays TeSys™ K Bimetal Overload Relays Table 44 – TeSys LR2K Bimetal Overload Relays Max. Component SCCR (kA)1 Circuit Breakers @ 480 V2 Circuit Breakers @ 600 V2 Max. Breaker Size (A) Max. SCCR (kA) Max. Breaker Size (A) LR2K0301 15 65 15 25 10 100 0.16–0.23 LR2K0302 15 65 15 25 10 100 0.23–0.36 LR2K0303 15 65 15 25 10 100 0.35–0.54 LR2K0304 15 65 15 25 10 100 0.54–0.
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Combination Starter Components Motor Control Solutions TeSys™ D Bimetal Overload Relays TeSys D Overload Relay Table 45 – TeSys LRD Bimetal Overload Relays Max. Component SCCR (kA)1 Class 10 Current For Direct Class 10 with without Setting Mounting Single Phase Single Phase Range (A) to LC1… Sensitivity Sensitivity Class 20 Class 20 with Single without Phase Single Phase Sensitivity Sensitivity Circuit Breakers @ 480 V2 Circuit Breakers @ 600 V2 Max. Breaker Size (A) Max. Breaker Size (A) Max.
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Motor Control Solutions Combination Starter Components TeSys™ LR9D Electronic Overload Relays TeSys D Overload Relay LR9D5369 TeSys LR9D Overload Relay LR9D32 Table 46 – TeSys LR9D Electronic Overload Relays Max. Component SCCR (kA)1 Current Setting Range (A) For Direct Mounting to LC1… Class 10 0.1-0.5 D09-D38 — 0.4-2 D09-D38 1.6-8 D09-D38 6.
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Combination Starter Components Motor Control Solutions TeSys™ LR9F Electronic Overload Relays Table 47 – TeSys LR9F Electronic Overload Relays1 Max. Component SCCR (kA)2 Current For Direct Setting Mounting Class 10 Range to LC1… (A) 30–50 TeSys F Overload Relay LR9F5 48–80 Class 20 Circuit Breakers Circuit Breakers @ 480 V3 @ 600 V3 Max. Breaker Size (A) Max. SCCR (kA) Max. Breaker Size (A) Fuses @ 600 V4 Max. Max. Max.
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Motor Control Solutions Combination Starter Components Motor Logic Solid State Overload Relays Table 49 – Motor Logic Solid State Overload Relays Current Setting Range (A) Class 10/20 Selectable Catalog Number 1.5-4.5 00C 0 NEMA Size 00B Motor Logic Solid State Overload Relay 9065SFB20 Max.
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Combination Starter Components Motor Control Solutions Table 51 – TeSys N Starter Maximum Component SCCR1 Circuit Breakers @ 480 V2 Catalog Number Circuit Breakers @ 600 V2 Fuses @ 600 V Max. Breaker Size (A) Max. SCCR (kA) Max. Breaker Size (A) Max. SCCR (kA) Max. Fuse Size (A) Max.
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Motor Control Solutions Combination Starter Components Table 53 – Type S Starters with Motor Logic or TeSys T Overload Relays Max. Component SCCR1 Circuit Breakers @ 480 V2 Fuses @ 600 V Catalog Number Max. Breaker Size (A) Max. SCCR (kA) Max. Fuse Size (A) Max.
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Combination Starter Components Motor Control Solutions Definite Purpose Starters Table 55 – Definite Purpose Starters Catalog Number Max. Inductive AC3 Current (A) Horsepower Ratings Single-Phase 115 V 230 V Three-Phase 230 V 460 V 575 V No. of Thermal Units 2-Pole Single Phase 8911DPSO12 20 1.5 3 — — — 8911DPSO22 25 2 5 — — — 8911DPSO32 30 2 5 — — — 8911DPSO42 40 3 7.
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Motor Control Solutions Combination Starter Components UL 508 Manual Self-Protected Combination Motor Controller (Type E) TeSys™ GV2P Table 57 – TeSys GV2P Manual Self-Protected Combination Motor Starter (UL File E164871) In combination with line spacer GV2GH7 or GV1G09 for stand-alone starters or line spacer GV1G09 with GV2G busbars for multiple starters.
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Combination Starter Solutions Motor Control Solutions Combination Starter Solutions UL 508 Type A Construction Type A utilizes four separate devices to achieve the four functions required for protection. The disconnecting means is achieved via a UL 98 manual disconnect switch. The motor branch circuit protection is achieved using UL 248 fuses. The motor controller and motor overload relay used are UL 508 contactors and UL 508 overload relays.
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Motor Control Solutions Combination Starter Solutions As previously mentioned, a UL 508 starter is a combination of a UL 508 contactor and a UL 508 overload relay. Therefore, the use of UL 508 starters also meets construction Type C.
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Combination Starter Solutions Motor Control Solutions UL 508 Type F Construction Type F is similar to Type E, but uses two devices. The disconnecting means, motor branch circuit protection, and motor overload relay functions are all combined into one device, a UL 508 manual self-protected combination controller while the motor controller is kept separate in the form of a UL 508 contactor.
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Motor Control Solutions Group Motor Installations TeSys™ GV3P + TeSys D Contactors Table 69 – TeSys GV3P Type F Combination Motor Starter (UL File E164871) In combination with line spacer GV3G66 and short circuit signaling contact GVAM11 for stand-alone starters Manual SelfOverload Trip Protected Range (A) Starter Maximum Horsepower Ratings SinglePhase SCCR (kA) Type of Contactor 480Y/ 600Y/ Required 277V 347V Three-Phase 120 V 240 V 208 V 240 V 480 V 600 V TeSys GV3P with TeSys D GV3G66 + GV3P40 + G
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Group Motor Installations Motor Control Solutions TeSys™ GV2P + TeSys D Contactors Table 71 – TeSys GV2P and TeSys D Contactors for Group Motor Installations (UL File E164864) In association with LC1D contactors, suitable for Group Installation when protected by fuses or a circuit breaker (including multi starter with GV1G09 or GV2G05 blocks plus GV2G busbars) SCCR (kA)1 Maximum Horsepower Ratings Overload Manual Trip Motor Range Starter (A) GV2P10 with LC1D09 1 SinglePhase Three-Phase Type of Cont
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Motor Control Solutions Specific Requirements for the Canadian Market Specific Requirements for the Canadian Market Installation and Product Standards The installation standard in Canada is the Canadian Electrical Code (CEC). The CEC and the NEC are similar but not 100% equivalent. The same is true for the CSA standards and corresponding UL standards (see Table 73). Some of the major differences are detailed below. Certification Process As in the U.S.
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Full-Load Current, Three-Phase Alternating-Current Motors Motor Control Solutions Full-Load Current, Three-Phase Alternating-Current Motors The following full-load currents are based on the 2017 National Electrical Code, Table 430.250. These value are indicative; they vary according to the type of motor, the number of poles, and the manufacturer. Table 74 – Induction-Type Squirrel Cage and Wound Rotor (A) 8536DB0901R09/16 Horsepower (HP) 115 V 200 V 208 V 230 V 460 V 575 V 0.5 4.4 2.5 2.4 2.
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Schneider Electric USA, Inc. 800 Federal Street Andover, MA 01810 USA 888-778-2733 www.schneider-electric.us Standards, specifications, and designs may change, so please ask for confirmation that the information in this publication is current. Schneider Electric and Square D are trademarks and the property of Schneider Electric SE, its subsidiaries, and affiliated companies. All other trademarks are the property of their respective owners.