Operating Mechanisms and Disconnect Switches Operating Mechanisms and Disconnect Switches Selection Guide UL 508 Motor Disconnect Switches UL508 Motor Disconnect Switch UL98 Fusible Switch Mini-Vario and Vario™ Assembled and Enclosed Switches Mini-Vario and Vario™ Accessories MD Motor Disconnect Switches UL 60947-4-1 and UL 98 Disconnect Switches UL508 VLS Switch UL98 VLS Switch TeSys™ VLS Disconnect Switches Disconnect Switches, 16–125 A TeSys™ VLS Accessories Fourth Pole Add-on Add-on Blocks Sequen
8 Operating Mechanisms and Disconnect Switches Selection Guide Class 610 schneider-electric.
Mini-Vario and Vario™ Assembled and Enclosed Switches Refer to Catalog 9421CT0301 Identification System Mini-Vario and Vario rotary manual motor-control switches from 12–175 A are suitable for on-load making and breaking of resistive or mixed resistive inductive circuits where frequent operation is required. They can also be used for direct switching of motors in utilization categories AC-3 and DC-3 specific to motors.
Mini-Vario and Vario™ Assembled and Enclosed Switches UL 508 Motor Disconnect Switches 8 Refer to Catalog 9421CT0301 schneider-electric.us Vario OPERATING MECHANISMS AND DISCONNECT SWITCHES Table 8.6: NEMA Type 1 and 12 Assembled Switches for Door Mounting Complete Switches (Switch and Handle) for Door Mounting (3-padlock) Red/Yellow Black/Gray Red/Yellow Black/Gray (Four Hole) (Four Hole) (Single Hole) (Single Hole) Catalog No. Catalog No. Catalog No. Catalog No.
Mini-Vario and Vario™ Assembled and Enclosed Switches Refer to Catalog 9421CT0301 Vario Metallic Enclosed Switches Vario switches meet UL508 requirements as both enclosed and open manual motor controllers. They are also marked “Suitable as Motor Disconnect” allowing installation on the load side of the motor branch circuit short-circuit and ground-fault protection.
Mini-Vario and Vario™ Assembled and Enclosed Switches UL 508 Motor Disconnect Switches 8 Refer to Catalog 9421CT0301 schneider-electric.us OPERATING MECHANISMS AND DISCONNECT SWITCHES Table 8.14: NEMA Type 1 and 12 Handle Operators: V02–V2 (6 mm Shaft), V3–V6 (8 mm Shaft) [8] Operator Type Switches Single-Hole Operator Four-Hole Operator (All except KDF3PZ and KBF3PZ) V02–V2 V02–V2 No.
Mini-Vario and Vario™ Accessories UL 508 Motor Disconnect Switches Refer to Catalog 9421CT0301 Mini-Vario and Vario™ Accessories Table 8.18: Door Mounting Switch Body Dimensions .512 1.5-6 13 .217 2.68 c 1.89 48 68 1.89 44 a 13 5.5 5.5 1.73 .512 .217 48 b 2.68 68 Switch Type Dimensions b in. mm 2.17 55 2.17 55 2.36 60 3.54 90 a in. 2.83 2.36 2.56 3.54 V02 to V2 [10] V02 to V2 V3 to V4 V5 to V6 mm 72 60 65 90 Weight Approx. lbs. c in. 2.91 2.91 3.27 4.92 mm 74 74 83 125 0.44 0.
UL 508 Motor Disconnect Switches MD Motor Disconnect Switches Class 3110 / Refer to Catalog 3100CT0901 8 schneider-electric.us OPERATING MECHANISMS AND DISCONNECT SWITCHES MD Motor Disconnect Switches The MD motor disconnect switch is listed UL 508 Suitable for Motor Control (UL File E164864) and conforms to IEC standard 60947-3. It is in a compact NEMA 4X enclosure suitable for use in NEMA 1, 3, 3R, 4, 4X, and 12 applications.
UL 60947-4-1 and UL 98 Disconnect Switches TeSys™ VLS Disconnect Switches OPERATING MECHANISMS AND DISCONNECT SWITCHES Refer to Catalog 9400CT1601 Disconnect Switches, 16–125 A • • • • Versions: DIN rail mounting, door mounting, and rear mounting Wide range of accessories Changeover switches Conforming to UL 60947-4-1 (16–63 A) or UL 98 (63–125 A) specifications Style Width Ampere rating Three pole 4th pole—simultaneous closing 4th pole—early-make closing Fuse holder Mechanical 6-8 pole coupling syst
8 UL 60947-4-1 and UL 98 Disconnect Switches TeSys™ VLS Disconnect Switches Refer to Catalog 9400CT1601 schneider-electric.us Product Overview OPERATING MECHANISMS AND DISCONNECT SWITCHES Compact Size The three-pole 16–63 A disconnect switches are made up of a single unit body, a mere 36 mm (1.4 in.) wide, while those rated 63–125 A are only 70 mm (2.8 in.) wide. Accessory Flexibility Mounting and removal of the fourth pole and add-on blocks are simple and quick operations with no need for tools.
UL 60947-4-1 and UL 98 Disconnect Switches TeSys™ VLS Accessories Refer to Catalog 9400CT1601 OPERATING MECHANISMS AND DISCONNECT SWITCHES schneider-electric.us Fourth Pole Add-on Table 8.32: General Specifications—Fourth Pole Add-on IEC ampere ratings Available versions Size 16–125 A DIN rail mounting Door mounting Simultaneous closing with switch poles Early-make closing with respect to switch poles Compact and modular Table 8.
8 UL 60947-4-1 and UL 98 Disconnect Switches TeSys™ VLS Accessories Refer to Catalog 9400CT1601 schneider-electric.us Add-on Blocks OPERATING MECHANISMS AND DISCONNECT SWITCHES Table 8.35: Operational Specifications Auxiliary contacts IEC conventional free air thermal current (Ith) UL/CSA and IEC/EN 60947-5-1 designation Tightening torque Other devices Tightening torque 10 A A600-Q600 0.8 N•m (7.1 lb-in.) VLS1NR1/D1, VLS1GR1/D1 terminals VLS1NR2/D2, VLS1GR2/D2 terminals VLS8C1/C2, VLS8M1/M2 1.
UL 60947-4-1 and UL 98 Disconnect Switches TeSys™ VLS Accessories Sequence and Maximum Combination of Add-on Blocks DIN Rail Mounting Disconnect Switches Table 8.
8 UL 60947-4-1 and UL 98 Disconnect Switches TeSys™ VLS Accessories Refer to Catalog 9400CT1601 schneider-electric.us Door Mounting Disconnect Switches OPERATING MECHANISMS AND DISCONNECT SWITCHES Table 8.
UL 60947-4-1 and UL 98 Disconnect Switches TeSys™ VLS Accessories Mechanical Coupling and Mechanical Interlock for Line Changeover Table 8.
8 UL 60947-4-1 and UL 98 Disconnect Switches TeSys™ VLS Accessories Refer to Catalog 9400CT1601 schneider-electric.us Rotary Handles OPERATING MECHANISMS AND DISCONNECT SWITCHES Table 8.45: Selection—Rotary Handles (NEMA 1, 12, 3R, 4, and 4X. IEC IP65 unless otherwise specified) VLSH1S5R (65 x 65 mm) VLSH2S5R (65 x 65 mm) VLSH3S7RD (75 mm dia.
UL 60947-4-1 and UL 98 Disconnect Switches TeSys™ VLS Accessories ring or screw VLSH1S5R/B VLSH2S5R/B VLSH2S5BC VLSH3S7RD/BD Mounting handle interaxis (compatible with the pre-existing drillings of the most common types in the marketplace) Padlocks Mounting ring types VLS8M1 VLSH3S7RD/BD All others Tightening torque Degree of protection 36 x 36 mm (1.4 x 1.4 in.) or 48 x 48 mm (1.9 x 1.9 in.) 36 x 36 mm (1.4 x1.4 in.) 1–3 for all handles Ø4–8 mm (Ø0.2–0.3 in.) 2.3 N•m (20.4 lb-in) 0.
8 UL 60947-4-1 and UL 98 Disconnect Switches TeSys™ VLS Accessories Refer to Catalog 9400CT1601 schneider-electric.us OPERATING MECHANISMS AND DISCONNECT SWITCHES Shaft Extensions, Terminal Covers, Fuse Holders, and Fuse Blocks Table 8.
Dimensions: 16–125 A Disconnect Switches UL 60947-4-1 and UL 98 Disconnect Switches Table 8.51: DIN Rail Mounting Disconnect Switches VLS3P016R1–VLS3P040R1, VLS3P063R1 32.5 (1.28) 45 (1.77) 70 (2.75) 5 (0.20) 43.9 (1.73) 45 (1.77) 41.9 (1.65) 70 (2.75) 43.9 (1.73) 78 (3.07) 74 (2.91) VLS3P063R2–VLS3P125R2 100 (3.94) 70 (2.75) 5 (0.20) 94 (3.70) 36 (1.42) OPERATING MECHANISMS AND DISCONNECT SWITCHES Refer to Catalog 9400CT1601 schneider-electric.us Dim. = mm (in.) 14.2 (0.56) 14.4 (0.
Dimensions: 16–125 A Disconnect Switches Refer to Catalog 9400CT1601 For VLS3P016D1–VLS3P040D1 78 (3.07) 72.6 (2.86) 78 (3.07) 41.6 (1.64) Dim. = mm (in.) VLS3P016D1, VLS3P025D1, VLS3P032D1, VLS3P040D1, VLS1P040D1S, VLS1P040D1E Fourth pole VLS1P125D2E, VLS1P063D2S–125D2S VLS1ND2 neutral, VLS1GD2 ground terminals Auxiliary contacts VLSA11DS 46.2 (1.82) 48.6 (1.91) 23 (0.90) 100 (3.94) 41.6 (1.64) 100 (3.94) 8.5 (0.33) 72.6 (2.86) For VLS3P063D2–VLS3P125D2 43 (1.69) 12 (0.47) VLSA11DS Dim.
Dimensions: 16–125 A Disconnect Switches UL 60947-4-1 and UL 98 Disconnect Switches Shaft extensions for rear-mounting handles (for Dimension A, see Table 8.55) VLSS 5 (0.20) 5 (0.20) 65 (2.56) A A VLSS…5 VLS3P016R1…063R1 65 (2.56) 65 (2.56) 65 (2.56) Dim. = mm (in.) VLSH…5 VLSS..5 VLSH..5 VLS3P 063…125R2 OPERATING MECHANISMS AND DISCONNECT SWITCHES Refer to Catalog 9400CT1601 schneider-electric.us Table 8.
Wiring Diagrams Refer to Catalog 9400CT1601 VLSC3P2 80.1 (3.15) 20.7 (0.81) 46 (1.81) 70 (2.75) 37 (1.46) VLSC1P2 23 (0.90) 46 (1.81) 10 (0.39) VLSC3P1 3.6 36 (0.14) (1.42) 9.9 (0.39) 12 (0.47) 26.4 (1.04) VLSC1P1 schneider-electric.us Fuse Holder Dimensions VLSFH1UL 75.2 (2.96) 52.5 (2.07) 12.7 (0.50) 46 (1.81) VLSC1P2 23 (0.90) VLSC3P2 8.6 (0.34) 70 (2.75) 37.3 (1.47) 46 (1.81) 10 (0.39) VLSC3P1 36 (1.42) 26.4 (1.04) VLSC1P1 12 (0.47) 10 (0.39) VLSC1P2, VLSC3P2 Dim. = mm (in.
UL 60947-4-1 and UL 98 Disconnect Switches Technical Specifications, VLS Range, 16– 125 A Contact Specifications IEC conventional free air thernal current, Ith (≤40 °C) IEC rated insulation voltage, Ui IEC rated impulse withstand voltage, Uimp IEC rated operational current, Ie 400 V AC21A 500 V 690 V 400 V AC22A 500 V 690 V 400 V AC23A 500 V 690 V IEC rated operational power 400 V AC23A 690 V IEC reactive power for capacitor control 400 V IEC protection against short-circuit Rated short-time withstand cur
UL 98 IEC Style Disconnect Switches 8 LK4 Nonfusible and GS2 Fusible Disconnect Switches Refer to Catalog 9421CT0301 schneider-electric.us OPERATING MECHANISMS AND DISCONNECT SWITCHES LK4 and GS2 Disconnect Switches Table 8.
LK4 Nonfusible and GS2 Fusible Disconnect Switches UL 98 IEC Style Disconnect Switches OPERATING MECHANISMS AND DISCONNECT SWITCHES Refer to Catalog 9421CT0301 schneider-electric.us GS2AH150 GS2AH130 GS2AH170 NOTE: Switches in the shaded area are now available as kits. See Table 8.61. Rating (A) Shaft Handle Catalog No. Type Color 15.7 in. / 400 mm Catalog No. Shaft 19.6 in. / 500 mm Catalog No. LK4AE12CN — — GS2AE2 GS2AE21 GS2AE6 GS2AE61 12.6 in. / 320 mm Catalog No.
UL 98 IEC Style Disconnect Switches 8 LK4 Nonfusible and GS2 Fusible Disconnect Switches Refer to Catalog 9421CT0301 schneider-electric.us GS2 Fusible Disconnect Switches OPERATING MECHANISMS AND DISCONNECT SWITCHES Table 8.65: GS Fusible IEC Style Disconnect Switches Pole 3 3 3 3 3 3 3 3 3 3 Rating (A) Catalog No. 30 30 30 30 60 100 200 400 600 800 GS1DDU3 GS1DU3 GS2EEU3 GS2EU3N GS2GU3N GS2JU3N GS2MU3N GS2QU3N GS2SU3 GS2TU3 Maximum Horsepower Rating 240 V 7.5 7.5 7.5 7.
Accessories, LK4 Nonfusible and GS2 Fusible UL 98 IEC Style Disconnect Switches OPERATING MECHANISMS AND DISCONNECT SWITCHES Refer to Catalog 9421CT0301 schneider-electric.us Cable Operator Kits for GS2 Switches Table 8.71: Cable Operator Kits for GS2 Switches [10] [11] Catalog No. 200 A and Below GS2AH36F GS2AH60F GS2AH120F GS2AH144F GS2AH180F 400 A GS2AH460F GS2AH4120F GS2AH4144F GS2AH4180F 36 in. Cable Operator Kits for GS2 Switches, 200 A and Below 60 in.
UL 98 IEC Style Disconnect Switches 8 Dimensions, LK4 Nonfusible and GS2 Fusible Refer to Catalog 9421CT0301 schneider-electric.us OPERATING MECHANISMS AND DISCONNECT SWITCHES LK4DU3CN and LK4GU3CN, 30–100 A Compact Nonfusible Disconnect Switches 3.133 79.6 2.53 64.3 0.543 13.8 1.02 1.02 26 26 4 5.169 131.3 2.078 52.8 Handle for 30–100 A Compact Nonfusible Disconnect Switches Right-side or front operation Handle Part No.
Dimensions, LK4 Nonfusible and GS2 Fusible UL 98 IEC Style Disconnect Switches LK4SU3N, 600 A Nonfusible Disconnect Switches—Dimensions M H Z J 0.51 13 8 N AC X AA N1 Y OPERATING MECHANISMS AND DISCONNECT SWITCHES Refer to Catalog 9421CT0301 schneider-electric.us 3.15 80 F Rating (A) 600 AC 18.12 (460) F H 11 (280) 5.5 (140) Dimensions = in. (mm) J M N 5.0 10.03 6.88 (127.5) (255) (175) N1 2.34 (59.5) AA 12.6 (320) Z 1.
UL 98 IEC Style Disconnect Switches 8 Dimensions, LK4 Nonfusible and GS2 Fusible Refer to Catalog 9421CT0301 schneider-electric.us Handle for 800–1200 A Fusible Disconnect Switches Front operation OPERATING MECHANISMS AND DISCONNECT SWITCHES Handle Part No. GS2AH170 GS2AH180 Dimensions: Door drilling template Direction of operation in.
Dimensions, LK4 Nonfusible and GS2 Fusible Refer to Catalog 9421CT0301 OPERATING MECHANISMS AND DISCONNECT SWITCHES schneider-electric.
Flange Mounted and Cable Operated 8 Dimensions, LK4 Nonfusible and GS2 Fusible Refer to Catalog 9421CT0301 schneider-electric.
Disconnect Switches Flange Mounted and Cable Operated Class 9422 / Refer to Catalog 9420CT9701 Disconnect Switches The 9422 disconnect switches are the ideal selections for the PV String Combiner Box internal disconnect switch and control panel applications. These switches are designed for variable depth, flange mounting, traditional side mounting and bracket mounting applications providing complete flexibility in the PV string combiner box designs.
Flange Mounted and Cable Operated Accessories, Disconnect Switches 8 Class 9422 / Refer to Catalog 9420CT9701 schneider-electric.us Handle Information for 9422 Disconnect Switches OPERATING MECHANISMS AND DISCONNECT SWITCHES The Handle Mechanism Kit contains all parts needed to mount the handle to the flange of the enclosure. Two flange mounting methods are offered. For right or left hand flange mounting use Types A1–A4 and Types A9–A10 kits. For right-hand mounting only, use Type A5–A8 handles.
Accessories, Disconnect Switches Flange Mounted and Cable Operated Class 9422 / Refer to Catalog 9420CT9701 Table 8.79: Electrical Interlocks Disconnect Switch Size Electrical Interlocks Cat No.
Flange Mounted and Cable Operated Accessories, Disconnect Switches 8 Class 9422 / Refer to Catalog 9420CT9701 schneider-electric.us Table 8.84: Dimensions 30, 60, and 100 A Class 9422 Disconnect Switches OPERATING MECHANISMS AND DISCONNECT SWITCHES Switch Type Maximum Voltage Fuse Type Dimension A Dimension B 30 A, 250 V 30 A, 600 V 30 A, 600 V 60 A, 250 V 60 A, 600 V 60 A, 600 V 100 A, 250 V 100 A, 600 V 100 A, 600 V H, K, R H, K, R J H, K, R H, K, R J H, K, R H, K, R J 1.625 4.25 1.625 2.25 4.
Dimensions, Disconnect Switches Flange Mounted and Cable Operated Class 9422 / Refer to Catalog 9420CT9701 Dimensions Table 8.86: Dimensions (in. / mm) for 200 A Type TF Disconnect Switches Type (A) TF1 200 TF2 200 200 200 TF3 200 None Class J 200 A 600 V Class H, K, R 200 A 250 V Class H, K, R 200 A 600 V Class J 400 A 600 V A B C D [20] E F 13.33 339 13.33 339 13.33 339 13.33 339 13.33 339 9.38 238 9.38 238 9.38 238 9.38 238 9.38 238 1.64 42 1.64 42 1.64 42 1.64 42 1.64 42 9.12–19.
Flange Mounted and Cable Operated Dimensions, Disconnect Switches 8 Class 9422 / Refer to Catalog 9420CT9701 schneider-electric.us Disconnect Switches—400 A Type TG OPERATING MECHANISMS AND DISCONNECT SWITCHES Outline Dimensions and General Location 400 A Disconnect Switches Nonfusible and Non-Interchangeable Fuse Clip Type Fusible Switches Table 8.87: Handle Mechanism—Type A7 and A8 1.44 3.75 Max. 95 "On" NOTE: Commercially available enclosures may not accept type TG operating mechanisms.
Door Mounted Operating Mechanisms for Circuit Breakers Class 9421 / Refer to Catalog 9420CT9701 Type L Circuit Breaker Mechanisms Type L door-mounted, variable depth operating mechanisms feature heavy duty, all metal construction with trip indication. All mechanisms can be padlocked in the Off position when the enclosure door is open. Further, the handle assemblies can be locked Off with up to three padlocks, which also locks the enclosure when the door is closed. (The 3 in. handle accepts one padlock.
Door Mounted Operating Mechanisms for Circuit Breakers 8 Class 9421 / Refer to Catalog 9420CT9701 schneider-electric.
Flexible Cable Mechanisms Operating Mechanisms for Circuit Breakers Class 9422 / Refer to Catalog 9420CT9701 • For use with Class 9422 handle operators (you must select a 9422A• handle to complete the operating mechanism) • Specially designed for tall, deep enclosures where placement flexibility is required Table 8.
Operating Mechanisms for Circuit Breakers Flexible Cable Mechanisms 8 Class 9422 / Refer to Catalog 9420CT9701 schneider-electric.us Dual Cable Operating Mechanisms for Square D™ Circuit Breakers OPERATING MECHANISMS AND DISCONNECT SWITCHES Dual Cable Operating Mechanisms are designed for use with Square D brand PowerPact™ B, D, H, J, and L circuit breakers through 600 A frame sizes. The cable mechanisms allow for a single handle operator, Class 9422Ax, to operate both circuit breakers.
Flexible Cable Mechanisms Operating Mechanisms for Circuit Breakers Class 9422 / Refer to Catalog 9420CT9701 Designed for installation in custom built control enclosures where main or branch circuit protective devices are required. All circuit breaker operating mechanisms are suitable for either right- or left-hand flange mounting, convertible on the job. NOTE: The operating mechanisms do not include handle mechanisms. You must select a 9422A• handle to complete the installation. Table 8.
Operating Mechanisms for Circuit Breakers Flexible Cable Mechanisms 8 Class 9422 / Refer to Catalog 9420CT9701 schneider-electric.us Dimensions OPERATING MECHANISMS AND DISCONNECT SWITCHES Minimum to wall or barrier to insure adequate wire bending space to lug surface when the maximum wire size is used with standard lugs. Refer to NEC 430-10. Dimensions: in.
