2.5HP 50LT Belt Drive Air Compressor MODEL NO.
CONTENTS SUGGESTED APPLICATIONS You may use most light duty air tools with this compressor.
INTRODUCTION How to claim under this warranty Dear Customer, • Call customer service, phone number. • Ensure you have the following: Original purchase receipt, Model of compressor, Serial number of compressor. Thank you for purchasing this compressor which has passed through our extensive quality assurance processes. Every care has been taken to ensure that it reaches you in perfect condition.
COMPLETE WARRANTY STATEMENT – COMPRESSOR GROUP As soon as you have purchased the compressor, we recommend that you check to make sure it is intact and that you read the operating instructions carefully before using it. The purchase receipt for this product is to be retained and must be presented if making a claim under the terms of the Smart Marketing Group (SMG) warranty. Bank account statements are not acceptable for proof of purchase. Cost of a loan compressor is not covered under this warranty.
LUBRICATION OF COMPRESSOR WORK AREA Your compressor is oil filled. Do not tip to unpack or assemble. Check the oil level to ensure the level is to the top of the red dot on the sight glass; refer to page 10 for complete details and diagram. Failure to do this may result in damage to the air compressor and / or injury to the user. Work areas and benches should be kept tidy. Cluttered benches and work areas can cause accidents. Floors should be kept clean and free from rubbish.
DO NOT ABUSE THE POWER CORD REMOVE ADJUSTING KEYS AND WRENCHES Never yank or pull on the power cord to disconnect it from the mains supply socket. Never carry or pull your air compressor by its power cord. Keep the power cord away from heat, oil, solvents and sharp edges. Regularly check the plug and cord and if damaged have it replaced by an authorised service facility.
CHECK DAMAGED PARTS PERSONAL SAFETY Before using the air compressor it should be carefully checked to determine that it will operate properly and perform its intended function. Clothing Do not wear loose clothing, jewellery or anything that could get caught in moving machinery. Check for the correct alignment of moving parts ensuring that they do not bind. Check for broken or missing parts and have them replaced or repaired at an authorised service facility.
ELECTRICAL DATA IMPORTANT This air compressor is fitted with a sealed electrical connection plug that is compatible with the mains power supply for Australia / New Zealand and meets the requirements of Australian Standards. This air compressor must be connected to a supply voltage that is equal to that stated on the rating label.
5 PIC. 1 4 3 6 2 6 1 7 5 4 8 9 10 19 20 11 18 14 12 13 16 15 14 17 COMPONENTS AND CONTROLS Pic. 1 1. Handle 2. Motor reset button 3. Belt guard 4. Pressure switch 5. On/Off button (Red button) 6. Air filter 7. Pump 8. Oil sight glass 9. Oil drain bolt 10. Motor/Pump and Control deck 11. Air tank 12. Wheel 13. Tank pressure gauge - Small 14. Regulator 15. Outlet pressure gauge - Large 16. Air outlet socket - Nitto style 17. Twin rubber stoppers 18. Motor cover 19. Motor 20.
OPERATING INSTRUCTIONS PIC. 2 Unpacking Carefully unpack your air compressor. This air compressor is bulky and heavy, two (2) person lift required. Dispose of all packing material in an environmentally responsible manner. Assembly Your air compressor requires minor assembly before initial operation. Check that you have all required components required for assembly and initial use. Oil breather Your compressor is filled with oil do not tip to assemble.
RUBBER STOPPER PIC. 5 To attach the rubber stoppers to the bracket located on the bottom of the tank; 1. Undo and remove the nut and star washer. 2. Push through the bracket and replace the star washer and nut. 3. Tighten the nut, Pic. 5. WHEELS PIC. 6 1. Undo and remove the nut and washer. 2. Push bolt through wheel bracket and replace the washer. 3. Tighten the nut, Pic. 6. HANDLE PIC. 7 1. Remove the three hex head screws from the handle. 2.
AIR FILTER PIC. 8 Air filter is factory fitted. To replace filter: 1. Carefully unscrew the screws inside the air filter. 2. Remove air filter. 3. Replace with new air filter. 4. Replace and tighten the screws to secure the air filter . Do not over tighten the screws. NOTE: Do not OVER TIGHTEN as this may damage the air filter or cylinder head which will NOT be covered under warranty. STARTING AND STOPPING YOUR AIR COMPRESSOR PIC. 9 Pic.
RUNNING IN YOUR NEW AIR COMPRESSOR USING THE AIR COMPRESSOR Before running in ensure that the following has been completed: Before starting, run through this simple list: 1. Oil level is correct, see page 10. 1. Oil level – CORRECT (top of red dot). Please refer to diagram, Pic. 4, page 10. 2. The air compressor has been fully assembled, see pages 10 – 12. 2. Drain tap – close fully. Your new air compressor requires running in: 3. Check power lead for any damage.
PIC. 10 The configuration of tools and accessories can be varied to suit your particular requirements. A basic recommended set up is shown in Pic.10 When you have finished using your air compressor follow these simple steps: 1. Turn your air compressor OFF, using the ON/OFF button. 2. Turn the power point OFF and disconnect the power lead. 3. Disconnect your air tools and air hose. 4. Clean your air hose and air tools. 5. Store your air hose and air tools in a secure well ventilated cabinet. 6.
ADJUSTING THE PRESSURE PIC. 11 To adjust the outlet air pressure, use the orange coloured regulator knob and check the pressure on the outlet pressure gauge, Pic. 11. On /Off button Pressure switch If the pressure needs to be lower, turn anti clockwise. If the pressure needs to be higher, turn clockwise. Use the gauge to ensure you set the correct working pressure. Note: This compressor has a maximum pressure of 10 bar. Always regulate the air pressure to match your air tool.
DRAIN TAP PIC. 14 Pic. 14 Drain Tap Sealed After use open the drain tap to drain excess air and any moisture. The excess air will also help purge the moisture. Leave the drain tap open when air compressor is not in use, so any moisture can continue to drain OR To close and seal push lever up Right or left To open the drain tap pull the lever down to vertical. To seal the drain tap push the lever up to horizontal.
BELT STRAIGHTNESS PIC. 16 Pic. 16 Belt straightness is paramount to a safe and reliable air compressor. The belt should always run in a straight line between the two (2) pulleys. If the belt is on an angle this could cause excessive strain and wear on components. This will not be covered by warranty. The belt should run parallel to the two pulleys. If not, adjust. To adjust the belt straightness, follow these simple steps; 1. Loosen the pump bolts, Pic. 16. 2. Slide the pump to the appropriate position.
MAINTENANCE PIC. 18 Daily Before use 1. Seal the tank drain tap, see Pic.14. 2. Check the oil level, see page 10, Pic. 4. 3. Check safety valve operation, see page 14, Pic. 12. 4. Check the belt tension, Pic 15, Page 16. Movement should be 10-15mm. Adjust if required. Page 16. Remove oil drain bolt and drain used oil into funnel. Replace and tighten oil drain bolt 5. Check for belt straightness. Adjust if required. Page 17. After use 1. Open the tank drain tap, see Pic.14. 2.
PARTS DIAGRAM 21 32 43 59 47 94 42 58 62 67 70 69 68 66 50 65 64 Image may not match exactly. For reference only. Part Description Qty SMG Part No.
TECHNICAL INFORMATION Specifications Air Compressor AC6359 Voltage 240V AC ~ 50Hz Motor Electric 2 ½ Hp Wattage 2200W No Load Speed 1400 RPM Free Air Delivery (FAD) 190 L per minute* Tank Size 50 L * For any queries or assistance call Customer Service AUST. 1300 660 457 NZ 0800 474 876 Hours of operation: Monday to Friday 8.00am - 5.00pm AEST Do not return to place of purchase. Keep your purchase receipt, this will be required to make any claims under the 24 month warranty.
