PLEASE RETAIN Cara Glass Non Boiler Insert Stove INSTALLATION AND OPERATING INSTRUCTIONS This appliance is hot while in operation and retains its heat for a long period of time after use. Children, aged or infirm persons should be supervised at all times and should not be allowed to touch the hot working surfaces while in use or until the appliance has thoroughly cooled.
TABLE OF CONTENTS PAGE NO. 1. Stanley Solid Fuel Stove Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2. Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 3. Important Operation/ Maintenance Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 4. Installation & Operating Instructions . . . . . . . .
STANLEY SOLID FUEL STOVE WARRANTY CONDITIONS OF WARRANTY Your Stanley Solid Fuel Stove is guaranteed against any part that fails (under normal operating conditions) as detailed in the following table with timelines specified from the date of installation of the appliance. If the unit is not installed within six months of date of purchase, the warranty will commence six months from the date of purchase.
INSTALLATION CHECK LIST Tick Flue System 1. Minimum Flue Height of 4.6 metres (15 feet). 2. Appliance should be connected to a 125mm (5”) flue pipe within a metre and then the flue size increased to a minimum of 150mm (6”) diameter. 3. The horizontal flue run should not exceed 150mm (6”) 4. All flue pipework passing through walls must be sleeved & adequately insulated in line with current Building Regulations. 5.
IMPORTANT OPERATION / MAINTENANCE NOTES Now that your Stanley Solid Fuel Stove is installed and no doubt you are looking forward to many comforts it will provide, we would like to give you some tips on how to get the best results from your stove. 1. We would like if you could take some time to read the operating instructions/hints, which we are confident, will be of great benefit to you. 2. Do not burn fuel with a high moisture content, such as a damp peat or unseasoned timber.
THE CARA GLASS SOLID FUEL NON BOILER STOVE INSTALLATION & OPERATING INSTRUCTIONS Please refer to the current standards, BS EN 152871:2007 Design, Installation and Commissioning of chimneys. BS EN 14336:2004: Heating Systems in Buildings. Installation & Commissioning of Water Based Heating Systems. BS EN 12828: 2003; Heating Systems in Buildings. Design of Water Based Heating Systems. BS EN 12831: 2003; Heating Systems in Buildings. method for calculation of the design heat load.
Fig.1 The stove must be connected to a chimney with a minimum continuous draught of 0.06 w.g. Poor draught conditions will result in poor performance. All register plates, restrictor plates, damper etc., which could obstruct the flue at a future date should be removed before connecting this appliance. If connecting to an existing chimney with a flue diameter of more that 8” it is recommend to line the flue using a suitable stainless steel flue liner.
Step 2 Ensure the floor area is level with the hearth, this area needs to be level as the insert fire is screw fixed to the floor. Remove all internal parts as per pre-assembly instructions. Fig.3 Step 3 Drop the flexi flue liner down through the chimney and into the fireplace. Fit the adaptor ( not supplied available to order) to the end of the flexible flue liner along with the extension pipe which is supplied.
Fig.5a NOT FULLY LINED CHIMNEY (Using Closure Plate & Pipe Extension) Fig.5 Chimney Connectors Offset Adaptor Extension Pipe 15 degree Adaptor Fig.5 Fig.5b Step 3 Measure the distance to the flue outlet of the stove and compare to the chimney, decide on best orientation of the offset adaptor. Step 1 Prepare the fireplace area with milner brick removal. Ensure the opening is suitable for fitting of the insert stove opening required, i.e. remove fire surround trim if fitted. See Fig.4.
Step 5 Mark the drill locations and drill the holes using a 5.5mm drill bit. Fix the casing to the floor using the self tapping screws provided. Fig 6 1. Grate Support Step 6 Lift the stove into the external casing. The stove can be lifted into the casing approximately 75mm first and then it can be pushed into the final position while taking care to lift the front edge to preserve the hearth. Step 7 Then using the M6 x 10mm screws secure the stove to the convection chamber.
Fig 8a Fig 7a Fig 7b 5. Grate The grate simply lays into the grate support but care needs to be taken that the riddling bar will rest in the middle of the fork. 6 & 7. Side & Back Bricks Lay the side and back bricks in as shown in Fig.8. Fig 8b 8. Fire Fence Lay the fire fence into the slots provided ensuring that they slope from front to back so that no embers can fall out through the fire fence.
Fig 9 Note: There must not be an extractor fan fitted in the same room as the stove as this can cause the stove to emit smoke and fumes into the room. Direction of wind All materials used in the manufacture of air vents should be such that the vent is dimensionally stable, corrosion resistant, and no provision for closure. Pressure zone The effective free area of any vent should be ascertained before installation.
Fig.10 Especially Airtight Properties:If the stove is being fitted in a property where the design air permeability is less than 5m3 / (h.m2) (normally newer properties built from 2006), then a permanent ventilation must be fitted to provide 550mm2 of ventilation for each kW of rated output. If a draught stabiliser is also fitted then the requirement is 850mm2 per kW of rated output.
FLOOR PROTECTION Fig.12 It is recommended that the appliance is installed on a solid, level, concrete base of non combustible hearth conforming to the current Building Regulations must extend 350mm in front of the unit and 250mm from the sides of the front edge. This will provide protection from sparks and embers which may fall out when stoking on refuelling. STOVE DIMENSIONS Fig.
COMMISSIONING AND HANDOVER On completion of the installation allow a suitable period of time for any fire cement and mortar to dry out, when a small fire may be lit and checked to ensure the smoke and fumes are taken from the stove up the chimney and emitted safely to the atmosphere. Do not run at full output for at least 24 hours. RECOMMENDED FUELS All fuels should be stored under cover and kept as dry as possible prior to use.
TECHNICAL DATA WOOD MANUFACTURED SMOKELESS FUEL Room 6.5 kW 5.0 kW Max Output: (kW) Nominal Output: (kW) Room 5.0 kW 5.0 kW Typical refuelling intervals to obtain nominal outputs: MSF 1 hour WOOD 0.8 hour Mean Flue Gas Temperature oC 288 316 Flue Gas Mass Flue 3.6 4.0 Gross Weight: 100 kgs Flue Outlet: 125 mm Efficiency 80.0% 78.
FUEL PRIMARY AIR SECONDARY AIR Anthracite Adjust for Desired Heat Output Fully Closed Coal Adjust for Desired Heat Output Fully Closed Turf/ Wood Maximum Opening of 50% Adjust for Desired Heat Output WARNING: DO NOT LEAVE BOTH AIR CONTROLS FULLY OPEN AS THIS CAN CAUSE THE STOVE TO OVERHEAT, DAMAGING THE INTERNAL COMPONENTS. Fig.15 REFUELLING Before opening the door, open the primary air control fully as this will help to eliminate any smoke or fly ash resident in the combustion chamber.
MONTHLY MAINTENANCE Fig.17 Cleaning Stove Flue Pathways It is recommended that the flue pathways in the stove are cleaned on a monthly basis (or less depending on the soot build-up created by the fuel being used) and the chimney cleaned annually. To access the chimney pathways, use the following procedure: Remove the firebars and firebricks. 1. Remove the bottom baffle by lifting up the 2. front of the baffle and pulling the back edge forward, allowing it to drop into the firebox area.
PROLONGED PERIODS OF NON USE If the stove is to be left unused for a prolonged period of time then it should be given a thorough clean to remove ash and unburned fuel residues. To enable a good flow of air through the appliance to reduce condensation and subsequent damage, leave the air controls fully open. (d) While awaiting the fire department watch for ignition to adjacent combustibles from overheated flue pipe or from embers or sparks from the chimney. GLASS REPLACEMENT (a) Open the firedoor fully.
CARA GLASS INSERT STOVE EXPLODED VIEW 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19.
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Manufactured by Waterford Stanley Ltd., Unit 401-403, IDA Industrial Estate, Cork Road, Waterford, Ireland.
