ABDOMINAL MACHINE IP-S6331 INSTALLATION INSTRUCTIONS
Copyright 2009. Star Trac by Unisen, Inc. All rights reserved, including those to reproduce this book or parts thereof in any form without first obtaining written permission from Star Trac. Every effort has been made to keep this information current; however, periodically, changes are made to the information herein, and these changes will be incorporated into new editions of this publication. All product names and logos are trademarks of their respective owners. Printed in the USA.
INSTALLATION INSTRUCTIONS REQUIRED TOOLS: • 2.
REMOVE THE SHROUDS: 1. Using a 4MM hex key remove the (M6,30MM,Button Head Bolt) from the rear of the weight stack. Save this bolt as you will need it to re-install later. After the bolt has been removed rotate the black TOP BUMPER towards the front of the weight stack then lift it off and set aside. 2. Grip the top of the outside SHROUD and lift to remove it from the weight stack. Carefully store the SHROUD for later use. Now repeat with the inside SHROUD. REMOVE FROM PALLET: 1.
INSTALLING THE ARM PIVOT BRACKET: 1. Cross Brace Locate the six (M12,70MM,Button Head Bolts), six (M12,Washers), ARM BRACKET, & ARM PIVOT BACK PLATE. Align components and tighten bolts using an 8MM hex key. Back Plate 2. Secure the ARM BRACKET CROSS BRACE to the FRONT TUBING with four (M8, 20MM, Button Head Screw) and four (M8, Washers). Tighten with a 4MM hex key. Arm Pivot Bracket INSTALLING THE ARM PIVOT: 1.
INSTALLING THE ARM PIVOT (CAM SIDE): 1. Install the CAM/SHAFT assembly thru the bearings in the ARM PIVOT BRACKET and into the ARM PIVOT. 2. Install END CAP as shown with a M8 Washer and (M8, 20MM, Socket Head Screw). NOTE: Place the END CAP with the red rotational sticker toward the user. 3. Align the thru holes in the ARM PIVOT with the threaded holes in the CAM/SHAFT and screw in two (M8, 25MM, Socket Head Screw). Tighten using a 4MM hex key.
GUIDE ROD LUBRICATION: 1. Apply a general purpose lubricant (such as 3-in-1 oil) that does not contain Teflon to a cotton cloth, then run the cotton cloth up and down the guide rods as needed. 2. Also apply oil to the incremental weight guide tracks. 3. Verify that the Top Plate and Incremental Plate slide smoothly. Incremental Guide Track TOP PLATE & CABLE ADJUSTMENT: 1. Engage pin at maximum weight and actuate arm 3 to 4 times to fully seat the weight stacks. 2.
INCREMENTAL WEIGHT ADJUSTMENT: 1. Check to make sure the gap between the TOP PLATE pin and the 20mm hole of the INCREMENTAL WEIGHT plate is 3mm or less when engage. 2. If gap is greater than 3mm, loosen but do not remove the two BUTTON HEAD SCREWS (M6) using a 4MM hex key. 3. Slide the bracket up or down to create a 3mm gap. 4. Re-tighten the two BUTTON HEAD SCREWS. INCREMENTAL WEIGHT PLATE GAP SCREWS INSTALLING THE SHROUDS: 1. Insert the SHROUDS from the top sliding downward.
INSTALLING THE TOP BUMPER: 1. After both shrouds have been installed install the black TOP BUMPER by first inserting the two tabs (1) found on the large end of the TOP BUMPER into the equipment main frame. Now rotate (2) the TOP BUMPER down until it is sitting flush on top of the weight frame. Install the (M6,30MM,Button Head Bolt) (3) through the weight frame into the TOP BUMPER as shown and tighten to 1.0 N-m max.
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STAR TRAC 14410 Myford Road Irvine, California 92606 Telephone: (800) 228-6635, (714) 669-1660 Fax: (714) 508-3303 www.startrac.com Part No. 620-7938, Rev B.
