IP-L5002 BICEPS CURL OWNERS MANUAL INSTALLATION INSTRUCTIONS
Copyright 2011. Star Trac by CORE INDUSTRIES. All rights reserved, including those to reproduce this book or parts thereof in any form without first obtaining written permission from Star Trac. Every effort has been made to keep this information current; however, periodically, changes are made to the information herein, and these changes will be incorporated into new editions of this publication. All product names and logos are trademarks of their respective owners. Printed in the USA.
TABLE OF CONTENTS • SAFETY INSTRUCTIONS / WARNINGS 4 • WARNING LABLES WITH PART NUMBERS 6 • EXERCISE GUIDELINES 7 • MAINTENANCE AND SERVICE 8 • WARRANTY COVERAGE 9 • INSTALLATION INSTRUCTIONS 11 • HARDWARE 18 Page 3
Safety Instructions LEVERAGE Safety Information and General Exercise Guidelines Safety Information Read the LEVERAGE Owner's Manual carefully before assembling, servicing or using the LEVERAGE. ! WARNING: Serious injury or death could occur if these safety precautions are not observed: 1. Do not use the LEVERAGE in any way other than designed or intended by the manufacturer. It is imperative that the LEVERAGE as well as any other STAR TRAC STRENGTH equipment is used properly to avoid injury. 2.
13. SECURING EQUIPMENT: All STAR TRAC equipment MUST be secured to the floor to stabilize and eliminate rocking or tipping over. This must be performed by a licensed contractor. DO NOT use the Weight equipment if it is not set up and located on a solid level surface. 14. Make sure that each machine is set up and operated on a solid level surface. DO NOT install equipment on an uneven surface.
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Exercise Guidelines • Like most exercise, strength training involves an element of risk. Utilize this information to assist you and/or your members in making the experience on STAR TRAC equipment both productive and safe. • Prior to engaging in any strength-training program, individuals with known health conditions and/or individuals whom are unfamiliar with the risk (s) involved with weight training, should first consult with a physician.
MAINTENANCE AND SERVICE LEVERAGE requires very little upkeep to keep your equipment performing at its best, the following guidelines are suggested. GENERAL CLEANING Wipe LEVERAGE with a light all-purpose cleaner, such as diluted Simple Green at a 30:1 solution. Dry LEVERAGE with a soft cloth to prevent rust. BEARING GREASE PACKING Before bearings 731-0842 and 731-2595 installed they must be fully packed with general purpose Lithium Grade 2 grease.
Warranty Coverage Star Trac commercial exercise equipment (.Product.) is warranted to be free of all defects in material and workmanship. Star Trac warrants all structural frameworks for a period of 10 years. This limited warranty on structural frame does not include coatings. The following moving parts are warranted for 5 years; rotary bearings and structural moving parts. All unlisted parts, handles and accessories are warranted for 1 year. Upholstery is warranted for 6 months.
Exclusive warranties THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES OF ANY KIND EITHER EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, AND ALL OTHER OBLIGATIONS OR LIABILITIES ON OUR PART. We neither assume nor authorize any person to assure for us any other obligation or liability concerning the sale of this Product.
INSTALLATION INSTRUCTIONS REQUIRED TOOLS: • 13mm Box / Open-End Wrench ………………..... • 13mm Socket…………………………………………… • Torque Wrench………………………………………… 1 1 1 • 5mm Hex Key Socket…………………………………... • 6mm Hex Key Socket…………………………………… 1 1 GENERAL NOTES: • Unless otherwise noted Loctite 242/243 or equivalent thread locker must be used on all threaded fasteners. (Do not use thread locker when a Nyloc nut is used.) • All Star Trac Strength equipment MUST be secured to the floor using either 10mm or 3/8in.
STEP #1 - UNPACK AND ASSEMBLE MAIN FRAME: 1. Remove and unwrap all product from shipping boxes. Lay all parts out in a clean open area to prepare for assembly. 2. Locate the MAIN FRAME, SIDE FRAME LEFT and SIDE FRAME RIGHT as shown below. 3. As shown slide SIDE FRAME LEFT into MAIN FRAME. At each tube loosely Install three (M8 X 25MM, BUTTON HEAD BOLTS), and three (M8, FLAT WASHERS) do not tighten at this time. 4. As shown slide SIDE FRAME RIGHT into MAIN FRAME.
STEP #2 - ASSEMBLE LEVERAGE ARMS: 1.Locate one of the LEVERAGE ARMS, slide it onto the corresponding shaft as show below, the side of the leverage arms that has bearing and seal pre-installed will slide onto the corresponding shaft first. 2.After the one of LEVERAGE ARMS has been slid onto the corresponding shaft, install a full greased (20 MM ID TAPPERED BEARING) with the small diameter of the bearing going first.
STEP #3 – ASSEMBLE CAM ASSEMBLY AND LEVERAGE CURL ARMS : 1. Slide one of the CAM ASSEMBLYS onto the mount of the Main Frame as shown, the side of CAM ASSEMBLY that has shaft slide onto the mount first. 2.
STEP #4: INSTALL BELT 1. Install the BELT PIVOT MOUNT onto the LEVERAGE ARM, using one (M16x45MM SHOULD BOLT), two (M16 FLAT WASHER), and one (M12 NYLOCK NUT) as shown below. 2. Located the BELT end through the BELT HOUSING. Make the BELT END through under the BELT PIVOT MOUNT, and bend it up into the BELT HOUSING, Then slide BELT CLAMP into the BELT HOUSING , at the same time, Let the BELT END was clamped by the two thinner BELT CLAMP as shown below. Do not tighten at this time. 3.
STEP #5: INSTALL SEAT ASSEMBLY 1. Install SEAT ASSEMBLY and ASSEMBLY FROM STEP #4, using four (M8x16MM SOCKET HEAD BOLTS), four (M8 FLAT WASHER) as shown below. Tighten the bolts at this time.
STEP #6 – INSTALL WEIGHT STORAGE, BEARING END CAPS: 1.Install the WEIGHT HORN weldment and BACKING PLATE using two (M8 X 75MM, SOCKET HEAD BOLTS) four (M8,FLAT WASHERS) and two (M8, NYLOCK NUTS). Tighten to specified torque using a 6MM hex key and 13MM wrench. 2. Slide the COVER and PLASTIC SLEEVE onto WEIGHT HORN weldment. Install the rubber END CAP using one ( M8x25MM, SOCKET HEAD BOLT), one (M8, FLAT WASHER) as shown. 3.Repeat steps 1 and 2 to install all four weight storage horns. 4.
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FINAL ASSEMBLE CHECK SHEET 1. Make sure ALL fasteners are tightened to specifications is this manual. 2. See Maintenance and Service page. 1. Perform all steps MACHINE CLEARANCE AND SPACING For the safe operation of Leverage Strength™ Star Trac recommends that a clearance of 24 inches (60.96cm) be maintained between and behind machines including moving arms and levers. To insure safe entry and exit to each unit a walkway of at least 36 inches (91.
STAR TRAC 14410 Myford Road Irvine, California 92606 Telephone: (800) 228-6635, (714) 669-1660 Fax: (714) 508-3303 www.startrac.com Part No. 620-8082, Rev A.
