MODELS SBD71120NE THRU SBD85500NE COMMERCIAL GAS, GLASS-LINED, TANK-TYPE WATER HEATER • INSTALLATION • OPERATION • MAINTENANCE • LIMITED WARRANTY Thank you for buying this energy efficient water heater from State Water Heaters. We appreciate your confidence in our product. CAUTION TEXT PRINTED OR OUTLINED IN RED CONTAINS INFORMATION RELATIVE TO YOUR SAFETY. PLEASE READ THOROUGHLY BEFORE INSTALLING AND USING THIS APPLIANCE.
ROUGH-IN-DIMENSIONS See Models Below FIGURE 1 STANDARD SANDBLASTER - TABLE 1A INPUT APPROX. RATE TANK MODEL BTU/Hr. CAP. A SBD71120 120,000 BTU/Hr. 71 Gal 69.75" 35 kW/Hr 268 L 177 cm SBD81154 154,000 BTU/Hr 81 Gal 73.00" 45 kW/Hr 307 L 185 cm SBD81180 180,000 BTU/Hr 81Gal 67.50" 53 kW/Hr 307 L 171 cm SBD100199* 199,000 BTR/Hr 100 Gal 75.00" 58 kW/Hr 379 L 192 cm SBD100199 199,000 BTU/Hr. 100 Gal 75.00" 58 kW/Hr 379 L 192 cm SBD81190 190,000 BTR/Hr 81 Gal 67.
TABLE 1C - HEATER PERFORMANCE DATA SBD MODELS INPUT APPROX. RATE GAL EFF. 30° F MODEL BTUH CAP.
TABLE OF CONTENTS ROUGH-IN-DIMENSIONS ................................................ TABLE OF CONTENTS ..................................................... FOREWORD ..................................................................... GENERAL SAFETY INFORMATION .................................. Chemical Vapor Corrosion .......................................... Improper Combustion ................................................. Liquid Petroleum Models ............................................
IF THE UNIT IS EXPOSED TO THE FOLLOWING, DO NOT OPERATE HEATER UNTIL ALL CORRECTIVE STEPS HAVE BEEN MADE BY A QUALIFIED SERVICEMAN. physical condition, such as having a cold or diminishing sense of smell with age. For these reasons, the use of a propane gas detector is recommended. 1. 2. 3. 4. IF YOU EXPERIENCE AN OUT-OF-GAS SITUATION, DO NOT TRY TO RELIGHT APPLIANCES YOURSELF, Ask your LP delivery person to relight pilots for you.
on the pipe nipple portion of the hydro cannon, that must be aligned with the top of the inlet spud. A label above the jacket hole has an arrow that will point to the marked portion of the pipe nipple if the orientation is correct. If the arrow does not point within the marked range on the pipe nipple, adjust the pipe nipple to correct.
CIRCULATING PUMP Continued pilot outage preceded by higher than usual water temperature is evidence of high limit switch operation. Contact your dealer or servicer to determine the reason for operation. A circulating pump is used when a system requires a circulating loop or there is a storage tank used in conjunction with the heater. Refer to the piping diagrams in this manual for electrical hookup information and install in accordance with the latest version of the National Electric Code ANSI/NFPA No.
The following units are approved for installation with side, rear and ceiling clearances as indicated below: WARNING THERE IS A RISK IN USING FUEL BURNING APPLIANCES SUCH AS GAS WATER HEATERS IN ROOMS, GARAGES OR OTHER AREAS WHERE GASOLINE, OTHER FLAMMABLE LIQUIDS OR ENGINE DRIVEN EQUIPMENT OR VEHICLES ARE STORED, OPERATED OR REPAIRED. FLAMMABLE VAPORS ARE HEAVY AND TRAVEL ALONG THE FLOOR AND MAY BE IGNITED BY THE HEATER’S PILOT OR MAIN BURNER FLAMES CAUSING FIRE OR EXPLOSION.
ILLUSTRATION OF MINIMUM COMBUSTIBLE CLEARANCES IN AN ALCOVE FIGURE 6 HARD WATER ventilation and draft hood dilution must be obtained from outdoors. The installation instructions for confined spaces in tightly constructed buildings must be followed to ensure adequate air supply. Where hard water conditions exist, water softening or the threshold type of water treatment is recommended. This will protect the dishwashers, coffee urns, water heaters, water piping and other equipment.
VENTING WATER LINE CONNECTIONS This manual provides detailed installation diagrams (see pages 16-22 of this manual) for typical methods of application for the water heaters. WARNING THE INSTRUCTIONS IN THIS SECTION ON VENTING MUST BE FOLLOWED TO AVOID CHOKED COMBUSTION OR RECIRCULATION OF FLUE GASES. SUCH CONDITIONS CAUSE SOOTING OR RISKS OF FIRE AND ASPHYXIATION. The water heater may be installed by itself, or with a separate storage tank, on both single and two-temperature systems.
TECHNICAL DATA VENTING, TABLE 3 TYPE B GAS VENT Multiple Gas Fired Tank-Type Heaters When venting mutiple tank type heaters using Type B vent pipe, follow the installation diagram (figure 8) and tables below which give sizing and data based upon NFPA 54/ANSI Z223. 1992.
TECHNICAL DATA VENTING, TABLE 3 (Continued) MODELS 250, 251 Input: 250,000, 251,000 Draft Hood: 6” Number of Heaters 2 3 4 MODEL 275 Input: 275,000 Btuh Draft Hood: 6” Numbers of Heaters 2 3 4 MODEL 305 Input: 305,000 Btuh Draft Hood: 8” Number of Heaters 2 3 4 MODEL 365, 400 Input: 365,000, 399,000 Draft Hood: 8” Number of Heaters 2 3 4 Input Btuh 250/251,000 250/251,000 250/251,000 Combined Input in Thousands of Btuh 480 500/502 720 750/753 960/1000/1004 Rise 1 Ft. 3 Ft.
ASME ratings cover pressure relief capacities. A.G.A. ratings cover release rate with temperature actuation. WARNING THE HEATER IS NOT INTENDED FOR OPERATION AT HIGHER THAN 14.0" W.C.(3.48 Kpa) (1/2 POUND PER SQUARE INCH GAGE- 3.45 Kpa) SUPPLY GAS PRESSURE. EXPOSURE TO HIGHER SUPPLY PRESSURE MAY CAUSE DAMAGE TO THE GAS VALVE WHICH COULD RESULT IN FIRE OR EXPLOSION.
DISCONNECT THE HEATER AND ITS MANUAL GAS SHUTOFF VALVE FROM THE GAS SUPPLY PIPING SYSTEM DURING ANY SUPPLY PRESSURE TESTING EXCEEDING 1/2 PSIG (3.45 Kpa). GAS SUPPLY LINE MUST BE CAPPED WHEN DISCONNECTED FROM THE HEATER FOR TEST PRESSURES OF 1/2 PSIG (3.45 Kpa) OR LESS. THE APPLIANCE NEED NOT BE DISCONNECTED, BUT MUST BE ISOLATED FROM THE SUPPLY PRESSURE TEST BY CLOSING THE MANUAL GAS SHUTOFF VALVE. not be less than 4.5" W.C. (1.12 Kpa) for natural gas and 11.0" W.C. (2.74 Kpa) for propane gas.
If any of the original wire as supplied with the appliance must be replaced, use only type 105°C thermoplastic or equivalent. 2500C type F must be used for the flame sensor leads and the spark ignition cable must be high voltage 250°C. For Canadian installations the electrical connections and grounding shall be done in accordance with current Canadian Electrical Code CSA C22.1, Part 1 and/or local codes. INSTALLATION DIAGRAMS-TOP INLET/OUTLET USAGE heat trap - check local codes.
VERTICAL STORAGE TANK AND FORCED CIRCULATION DANGER TEMPERATURE SETTING SHOULD NOT EXCEED SAFE USE TEMPERATURE AT FIXTURES. SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 27. IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT, ADD AN ANTI-SCALD VALVE FOR HOT WATER SUPPLIED TO FIXTURES.
TWO TEMPERATURE - ONE HEATER HIGH TEMPERATURE STORAGE WITH RECIRCULATION OF SANITIZING LOOP DANGER TEMPERATURE SETTING SHOULD NOT EXCEED SAFE USE TEMPERATURE AT FIXTURES. SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 27. IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT, ADD AN ANTISCALD VALVE FOR HOT WATER SUPPLIED TO FIXTURES. NOTE 1: TOGGLE SWITCH CONTROLS 180°F (82°C) WATER CIRCULATION. INSTALL ON OR CLOSE TO DISHWASHING MACHINE.
INSTALLATION DIAGRAMS-SIDE INLET/OUTLET USAGE A listed temperature and pressure relief valve of adequate capacity is installed on the heater. The locations shown in the installation diagrams on the following pages are typical. The discharge opening of the temperature and pressure relief valve must be piped to an open drain and should not be subject to freezing conditions. DO NOT REDUCE, BLOCK OR PLUG THE DISCHARGE OPENING OF THE VALVE.
ONE OR TWO TEMPERATURE - ONE HEATER, HIGH TEMPERATURE STORAGE WITH OR WITHOUT RECIRCULATION HEATER WITH OR WITHOUT MIXING VALVE DANGER TEMPERATURE SETTING SHOULD NOT EXCEED SAFE USE TEMPERATURE AT FIXTURES. SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 27. IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT, ADD AN ANTI-SCALD VALVE FOR HOT WATER SUPPLIED TO FIXTURES. HEATER WITH MIXING VALVE AND RECIRCULATED SANITIZING LOOP NOTE 1: * PIPE RELIEF VALVE TO OPEN DRAIN.
TWO TEMPERATURE - TWO PRE-HEATERS WITH MIXING VALVE OR BOOSTER HEATER WITH OR WITHOUT BUILDING RECIRCULATION TWO PRE-HEATERS WITH MIXING VALVE DANGER TEMPERATURE SETTING SHOULD NOT EXCEED SAFE USE TEMPERATURE AT FIXTURES. SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 27. IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT, ADD AN ANTI-SCALD VALVE FOR HOT WATER SUPPLIED TO FIXTURES.
MEDIUM TEMPERATURE - ONE HEATER WITH AUXILIARY STORAGE TANK FORCED CIRCULATION WITH OR WITHOUT BUILDING RECIRCULATION VERTICAL STORAGE TANK * PIPE RELIEF VALVE TO OPEN DRAIN. **WHEN USING A STATE T-140, -200, -350 OR -400 STORAGE TANK, USE LOWER 3/4” OPENING FOR TANK TEMPERATURE CONTROL. IF BUILDING CIRCULATING LOOP IS USED, CONNECT TO AN OPENING NEAR THE BOTTOM OF THE TANK.
MANIFOLD KITS TWO UNIT MANIFOLD KIT (PART NO. 78692) DIMENSIONS “A” INCHES (CM) MODEL LOW PROFILE VERTICAL HOOD “A” SBD MODELS SBD MODELS 120 69.75” (177cm) 69.75” (177cm) 154 73.00” (185cm) 73.00” (185cm) 180 67.50” (171cm) 70.50” (179cm) 197 75.00 (192cm) 81.50” (207cm) 198 75.00” (192cm) N/A 199 67.50” (171cm) 70.50” (179cm) 200 72.00” (183cm) 72.00” (183cm) 250 72.00” (183cm) 72.00” (183cm) 251 75.00” (191cm) 75.00” (191cm) 275 72.00” (183cm) 72.00” (183cm) 305 75.00” (191cm) 75.00” (191cm) 365 79.
MECHANICAL VENTING See side wall vent kit installation manual for complete instructions. SINGLE UNIT INSTALLATION MULTIPLE UNIT INSTALLATIONS When mechanical venting of these heaters is desired, the following kits are available. For multiple unit installations, contact State Water Heaters Technical Support Center at 1-800-527-1953.
OPERATION PURGING Gas line purging is required with new piping or systems in which air has entered. IMPORTANT CAUTION A qualified person must perform the initial firing of the heater. At this time the user should not hesitate to ask the individual any questions which they may have in regard to the operation and maintenance of the unit. PURGING SHOULD BE PERFORMED BY PERSONS EXPERIENCED IN THIS TYPE GAS SERVICE.
FOR YOUR SAFETY READ BEFORE OPERATING WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. A. B. THIS APPLIANCE IS EQUIPPED WITH AN IGNITION DEVICE WHICH AUTOMATICALLY LIGHTS THE PILOT. DO NOT TRY TO LIGHT THE PILOT BY HAND. BEFORE OPERATING SMELL ALL AROUND THE APPLIANCE AREA FOR GAS . BE SURE TO SMELL NEXT TO THE FLOOR BECAUSE SOME GAS IS HEAVIER THAN AIR AND WILL SETTLE ON THE FLOOR.
FOR YOUR SAFETY READ BEFORE OPERATING WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. A. B. THIS APPLIANCE IS EQUIPPED WITH AN IGNITION DEVICE WHICH AUTOMATICALLY LIGHTS THE PILOT. DO NOT TRY TO LIGHT THE PILOT BY HAND. C. BEFORE OPERATING SMELL ALL AROUND THE APPLIANCE AREA FOR GAS . BE SURE TO SMELL NEXT TO THE FLOOR BECAUSE SOME GAS IS HEAVIER THAN AIR AND WILL SETTLE ON THE FLOOR.
Valves for reducing point-of-use temperature by mixing cold and hot water are available. Also available are inexpensive devices that attach to faucets to limit hot water temperatures. Contact a licensed plumber or the local plumbing authority. ADJUSTMENTS ON INITIAL STARTUP SOME ADJUSTMENTS ARE NECESSARY. 1. CHECK MANIFOLD AND INLET GAS PRESSURES. The water temperature is controlled by a thermostat, Fig. 3, which has two sensing elements.
• The pilot flame should envelop sensing device with 5/8" (1.6cm) flame, fig. 15. Remove pilot adjustment cover screw, fig. 16. Turn inner adjustment screw clockwise to decrease, or counterclockwise to increase pilot flame. Be sure to replace cover screw on gas valve after adjustment to prevent possible gas leakage. 1. Seal any unused openings in the venting system. 2. Inspect the venting system for proper size and horizontal pitch, as required in the National Fuel Gas Code, ANSI Z223.
TYPICAL PILOT AND MAIN BURNER FLAMES If the gas valve becomes defective, repairs should not be attempted. A new valve should be installed in place of the defective one. CHECKING THE INPUT For appliance installation locations with elevations above 2000 feet (610 m), refer to HIGH ALTITUDE INSTALLATIONS section of this manual for input reduction procedure. FIGURE 16 1. Attach a pressure gauge or a manometer to the gauge port and refer to Table 5, for correct manifold pressure.
the factory installed magnesium anodes with aluminum anodes may correct the condition. VENTING SYSTEM Examine the venting system every six months for obstructions and/or deterioration of the vent piping. Occasionally water softener companies recommend removal of heater anodes for odor reasons. Remove all soot or other obstructions from chimney which will retard free draft. CAUTION Unauthorized removal of the anode(s) will void the warranty. For further information contact your dealer.
UN•LIME® and the booklet may be obtained through your State dealer or distributor. 3. Remove six (6) hex head screws securing tank cleanout plate and remove plate. 4. Remove lime, scale, or sediment using care not to damage the glass lining. 5. Inspect cleanout plate gasket, if new gasket is required, replace with State part no. 99038. 6. Install cleanout plate. Be sure to draw plate up tight by tightening screws securely. 7. Replace outer jacket cover plate.
1. With the 5 gallon Up-N-Down container in the vertical position, unscrew the plastic vent cap in the handle and pierce the plastic membrane over the vent boss under the cap to allow the container to vent. — Check that “main manual gas shutoff valve” is fully open and that gas service has not been interrupted. — Check that after following the appliance OPERATING INSTRUCTIONS, the “Top Knob” of the appliance gas valve is in “ON” position. — 2.
EFFIKAL RVGP-KSF-SERIES FLUE DAMPER TROUBLE SHOOTING GUIDE Do not turn damper open manually or motor damage will result, use the service switch. All readings are taken from harness receptacle. Do not push meter leads into harness receptacle. This opens the pins and will create connection problems. Effikal Pinouts & wire colors 1. Brown 2. Orange 3. Yellow 4. Black PIN END VIEW Adapter wire colors in* Black Yellow Red White *See Connection Diagram, Figure 14. NOTE: DAMPER DISC SHOWN IN OPEN POSITION.
OPERATIONAL CHECKLIST This checklist in conjunction with “TROUBLESHOOTING” and the “SEQUENCE OF OPERATION” should be used as an on-the-job troubleshooting guide to identify the cause of incorrect system operation and suggest a remedy for its correction. Because improper piping and wiring can result in unsatisfactory system performance, it is suggested that the installation by examined before using the checklist.
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