OPERATION & INSTRUCTION MANUAL (3kW – 12kW Steam Generator & Control Panel)
Table of Contents Part 1: Steam Generator Safety Warnings ………………………………………………………………… Safety Warnings in French ………………………………………………………… Users Instructions ……………………………………………………………. Choosing a proper location ………………………………………….……. Steam equipment installation diagram ………………………………………. Installation of the pipeline ……………………………………………………….. Steam Generator blueprint ……………………………………………….. Electric requirements ………………………………………………………...
WARNING! To reduce the risk of injury, do not permit children to use this product unless they are closely supervised at all times. WARNING! To reduce the risk of injury: a. The wet surfaces of steam enclosures may be slippery. Use care when entering or leaving. b. The steam head is hot. Do not touch the steam head and avoid the steam near the steam head. c.
DANGER! Afin de réduire les risque de blessures, ne jamais autoriser des enfants à utiliser ce appariel, sauf s’ils sont étroitement surveillés, à tout moment DANGER! a) Les cabines où de la vapeur est introduite peuvent comporter des surfaces humides et donc glissantes. La plus grande prudence est de rigueur au moment où l’utilisateur pénêtre, ou quitte la cabine b) La tête d’injection de la vapeur est à haute temperature; il faut veiller à ne pas entrer en contact avec cette tête d’injection.
Part 1: Steam Generator User instructions Attention: We are not responsible for the malfunction and damage from improper installation that does not comply with the user’s manual. 1. 2. 3. 4. 5. 6. Make sure the model and the accessories are correct, including the voltage input. Make sure the steam power is matched with the dimensions of the sauna room. Pay attention to the steam room's cubic feet measurements and construction materials.
Attention: The steam generator (including the controller) are UL approved. Installation drawing of the steam generator ! A tten tion : T h e d r a w i n g is o n ly fo r ex pla n a tio n . F or p r ac tic a l de s ig n o f s te am r o o m , p le a s e qu al ifie d C o n tr o l p an el c o n su lt d e s ig n e r, w ith ar c h i te ct o r b u il d e r.
Steam pipe (3kW/4.5kW pipe size: 1/2''£6kw & above:3/4'') 1. Do not install any valves in the steam pipes. The steam can never be obstructed. 2. Install a brass or copper steam pipe(3kW/4.5kW pipe size: 1/2''£6kw & above:3/4'') as connector between the steam outlet and the steam nozzle. 3. The heat insulation material used to insulate the steam pipe should be resistant to temperature as high as 248oF or higher. 4. Do not bend the pipe so that the cooled water will not stay in the curve of the steam pipe. 5.
Attention: Please consult your distributors of building materials like acrylic, fiber glass or other heat resistant sheet about the installation and position of steam nozzle. It is suggested that MS-103412 heat resistant material is used. If A i rp ro o f g re e n m a t e ri a l b e l t non-heat-resistant a c ry l i c is re se rv e a used gap as no m aterial building sm aller like m a t e ri a l , than 1 / 4 '' a n d fi l l w i t h h e a t -i n su l a t e d m a t e ri a l .
Blueprint for the steam engine 395mm 304mm 142mm 43mm 266mm 32mm 151m m Water inlet 188mm 206mm Safety valve Water drainage 72mm Fuse for wire power supply Con troller wire and light wire hole Power wire hole Fuse for wire power supply Steam outlet 370mm Safety valve 180mm 260mm Water i nl et Water drainage 400mm 100mm 160mm Fuse for w ire power supply C on t rol l er w i re a nd li ght w ir e hole Power wi re hole Fuse for wire power supply -8- 302mm Steam outlet
535mm 435mm 234mm Steam outlet 350mm 385mm Safety valve 34mm 273mm 183mm Water inlet Water drainage Fuse for wire power supply Con troller wire and light wire hole Power wire hole Fuse for wire power supply Attention: Keep the steam engine clean. Attention: To avoid damage to the equipment, do not connect strong electrical current directly to the components.
Electrical requirements: Electricity supply circuitry: 1. Test the voltage of the electric supply and make sure that the steam engine with suitable electric voltage is used. 2. Insulated copper wire should be used with a heat resistant temperature of 194oF and a specified voltage of 500V. Refer to national or local electricity consumption code for the specifications. Refer to the ammeter for the ampere. 3. Choose steam engine with suitable item number, and plug the ground wire into the ground terminal. 4.
Assembly graph for power wire Attention: To avoid the damage to the equipment, do not connect strong electric current to the component directly. WARNING! This graph is for explanation only. For actual installation, refer to national and local electric codes and consult with a professional electrician. Power connection terminal (3-12k W) (6-18k W) (220-240V~ 2PH) (208V ~ 3PH) Power connection terminal (3-12k W) (220-240V~ 1PH) Power connection terminal (6-9kW) (380-415V~ 3PH) - 11 - (10.
Wiring Diagram 380-415V (3PH) S u p p ly N W a te r L e v e l S e n so r L3 L2 L1 G T o C o n t ro l P a n a l R e d ( S h o r t P in ) B la c k ( L o n g P in ) T e rm i n a l B l o c k Re d J1-2 Red Red Re d J2-2 Red Black J2 R ed R e d B ro w n R e d B la c k Red B lue L ig h t Red B la c k Re d Drain water valve Ye llow S Red Red Fill water valve Red S Y e l l o w / G re e n Black J1-1 Black B lack Red J2-1 P in ) J1 Ye llo w ( M id d le Red G S 08-6kW /7.
Wiring Diagram 208V (3PH) S u p p ly W a te r L e v e l S e n so r L3 L2 T o C o n t ro l P a n a l L1 G R e d ( S h o r t P in ) T e rm i n a l B l o c k Ye llo w ( M id d le J1 B la c k ( L o n g P in ) P in ) Y e l l o w / G re e n Drain water valve Yellow B lack S R e d J3-2 J2-1 J3-1 J1-2 J1-1 J2-2 Red B la c k Red R e d L ig h t Red B la c k B lue B ro w n J2 R ed B lack Red S R e d J3 Fill water valve R e d R e d G S 08-15kW /18kW (208V ~ 3P H ) S u p p ly L3 W
Wiring Diagram 220-240V (1PH/2PH) S u p p ly L2 N W a te r L e v e l S e n so r Ye llo w ( M id d le L1 L G T o C o n t ro l P a n a l R e d ( S h o r t P in ) B la c k ( L o n g P in ) T e rm i n a l B l o c k P in ) Y e l l o w / G re e n J1 Black B lue R e d B ro w n R e d L ig h t Red B la c k B la c k Red S R ed Red Drain water valve Yellow S R e d Red Fill water valve R e d J1-2 Red J1-1 Black B lack R e d G S08-3kW (220-240V ~ 1P H /2P H ) S u p p ly L2 N W a te r L
S u p p ly L2 N L1 L G W a te r L e v e l S e n so r T o C o n t ro l P a n a l R e d ( S h o r t P in ) B la c k ( L o n g P in ) T e rm i n a l B l o c k P in ) R e d Red B ro w n Red J1-2 Red Red J2-2 Red B la c k Red R e d Red B lue L ig h t Red B la c k Red J3-2 Red B lack J3 R ed Black J3-1 Black R e d Black J2-1 Black Drain water valve Yellow S R e d Black J1-1 Black Fill water valve B lack S Y e l l o w / G re e n J2 J1 Ye llo w ( M id d le R e d G S 0 8 - 1 0 .
Choose your type of machine Measure the length, width and height (foot) of the current steam shower or bathtub room. Example; L:7 x W:5 x H:8 = 280 Cubic Feet x 2 to get complete cubic measurement. Important: The calculation formula for selecting the type of steam engine is for reference only. Due to the variability of the building, the specifications and size illustration are used as guidelines only.
Steam Generator Configuration 2 1 3 4 5 6 7 8 9 1 Enclosure 7 Water drain valve Terminal block 2 Insulation bracket 8 Subsidiary water tank Fuse 3 Circuit board 9 Main water tank Ground connector 4 Steam Outlet Heating Element 5 Pressure relief valve 221 F Hi-limit Water level sensor 6 Water fill valve Transformer 221 F Hi-limit O - 17 - Relay O
Trouble shooting: Trouble The machine does not start when power is supplied Causes of Trouble 1. 2. 3. The fuse is burned. The wire connection terminal is loose. Bad Contact in the connection wire between the controller and the steam engine. 1. 2. The wire connector is damp or damaged. The heating tube breaks Trouble-Shooting Method 1. 2. 3. 1. GFCI switch breaks automatically When the machine is started, hot water comes out with little or no steam 1. 1.
Specifications Important: The list below is for reference only. In actual checking and repairing, based on the national and local codes, ask professional service personnel for advice. Power Output 3kW 4.5kW 6kW 7.5kW 9kW 10.5kW 12kW 15kW 18kW Potency Error ±10% ±10% ±10% ±10% ±10% ±10% ±10% ±10% ±10% Duration >1500V >1500V >1500V >1500V >1500V >1500V >1500V >1500V >1500V Resistance >20W >20W >20W >20W >20W >20W >20W >20W >20W Steam Pressure 0.12MPa 0.12MPa 0.
Part 2: Control Panel Attention: Before installing the controller, make sure the steam generator is shut off otherwise damage may occur. Do not use a controller inconsistent with the steam generator, do not use the controller to operate steam generator of other brand. The instructions include important safety, operation and maintenance information. Keep the instruction manual handy. If the steam generator is damaged or does not operate normally, do not continue to install or use.
Controller Installation instruction Attention: Before installing the controller, make sure the steam engine is shut off. Step one Determine the installation location of the controller. For installation: 1. 4 -5feet away from the ground. 2. Locate controller on separate wall from steam nozzle. 3. Do not expose yourself to the direct spray of steam. The controller wire is 1.5 feet long with a controller lengthened wire going to the steam engine being 19.5 feet long.
Temperature detector installation 1. The position of the temperature sensor should be within 4-5ft above the ground. Try to avoid installing near the steam mouth or the opening side of the steam room door. As shown in Fig.1, drill a small hole (10mm) in the selected position. Apply silicone along the edge of the back of the detector foundation (as shown in Fig.2). Use a locknut to lock the detector foundation. (As shown in Fig.
Operation Instruction: 1. When power supply is applied to the steam box system the RED stand-by light will be illuminated. (see Illustration of the controller panel for location) 2. Pressing the ON/OFF button will start the system. The steam box will fill with water. This will take a few minutes; the water may cycle on and off a few times as the water tank fills. This is normal operation. The display will show ambient Temperature and Running time – 8hrs. 3.
