Owner's Manual Generstor 10,000 iiiiii_ SP-GGIOOOE run c :888-898-8881 PARA sEnvxc_ SERVICIO LLAME:
Topic Page Limited Warranty 2 Safety Guidelines 4 General Precautions 5 Battery 11 Assembly 12 Operation 15 Inspection, Cleaning and Maintenance 19 Transporting/Storage 21 Installation 23 Compliance 24 Specifications 25 Parts List 26 '_ WARNING! READ AND UNDERSTAND ALL SAFETY PRECAUTIONS IN THIS MANUAL BEFORE OPERATING. FAILURE TO COMPLY WITH INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PERSONAL INJURY, PROPERTY DAMAGE, AND/OR VOIDING OF YOUR WARRANTY.
Steele@warrantsto the originalpurchaserwho usesthe productin a consumerapplication(personal, residentialor householdusage)thatall productscoveredunderthis warrantyarefree from defectsin materialandworkmanshipfor oneyearfrom the dateof purchase.All productscoveredby this limited warrantywhich are usedin commercialapplications(i.e. incomeproducing)arewarrantedto befree of defectsin materialandworkmanshipfor 90 daysfrom the dateof original purchase.
Merchandisesold by Steele@which has beenmanufacturedby andidentifiedas the productof another company,suchas gasolineengines.The productmanufacturer'swarranty,if any, will apply. ANYINCIDENTAL, INDIRECTORCONSEQUENTIAL LOSS,DAMAGE,OREXPENSE THATMAYRESULT FROMANYDEFECTS, FAILUREORMALFUNCTION OFTHEPRODUCT IS NOTCOVERED BYTHIS WARRANTY. Somestatesdo not allow the exclusion,so it may not applyto you.
This manualcontainsimportantinformationthatyou needto knowandunderstandin orderto keepYOU SAFEandto PREVENT EQUIPMENT PROBLEMS. Thefollowing symbolshelpyou recognizethis information. Pleasereadthe manualandpayattentionto thesesections. SaveTheseImportantSafetyinstructions! Readandunderstandall of thesesafetyinstructions. Be sure to retain them for future use. _ WARNING! Warnings indicate a certainty or strong possibility of personal injury or death if instructions are not followed.
Owner's Manua! Gener ,_ Precautions WARNING! Failure to follow these instructions can result in severe injury or death, DANGER! Carbon Monoxide Using a generator induurs WILL KILL YOU IN MINUTES.
Donot smoke,or allow sparks,flamesor othersourcesof ignitionaroundthe engineandfuel tank. Fuel vaporsareexplosive. Keepgroundedconductiveobjects,suchas tools, awayfrom exposed,live electricalpartsand connections to avoidsparkingor arcing.Theseeventscould ignitefumes or vapors. Donot refill the fuel tank whilethe engineis runningor whilethe engineis still hot.
Avoidbodycontactwith groundedsurfacessuchas pipes,radiators,ranges,andrefrigerators.Thereis an increasedrisk of electricshockif your bodyis grounded. Donot exposegeneratorto rain or wet conditions.Waterenteringa generatorwill increasethe risk of electricshock. Donot abusethe powercord. Keeppowercordsawayfrom heat,oil, sharpedges,or movingparts.Replace damagedpowercords immediately.Damagedpowercords increasethe risk of electricshock.
Dressproperly.Do not wearlooseclothingor jewelry.Containlong hair. Keepyour hair,clothing,andgloves awayfrom movingparts.Looseclothes,jewelry,or long hair canbecaughtin movingparts. Avoidaccidentalstarting. Makesurethe powerswitchis in its "OFF"position,anddisconnectthe sparkplug wire whennot in use. Removeadjustingkeysor wrenchesbeforeturning the generatoron. A wrenchor a keythat is left attached to a rotatingpart of the generatormay resultin personalinjury. Donot overreach.
Whenservicinga generator,useonly identicalreplacementparts.Followall appropriateinstructionsin this manual.Useof unauthorizedpartsor failure to follow maintenanceinstructionsmaycreatea risk of electric shockor injury. Heart Pacemakers _ WARNING! People with pacemakers should consult their physician(s) before using this product. Electromagnetic fields in close proximity to a heart pacemaker could cause interference to or failure of the pacemaker.
Checkfor damagedparts.Beforeusingthe generator,anypart that appearsdamagedshouldbecarefully checkedto determinethat it will operateproperlyandperformits intendedfunction.Checkfor alignmentand bindingof movingparts,any brokenpartsor mountingfixtures,andanyotherconditionthat mayaffect properoperationtechnician. Thegeneratoris designedwith guardsfor protectionfrom movingparts.In anycase,caremuststill betaken to protect personnelandequipmentfrom other mechanicalhazardswhenworkingaroundthe generator.
Ma.ua] Battery Assembly To start generator with electric start you will need a battery (not included). You can use a 12v lawn tractor battery with the following specifications:The dimensions are Wx7.5" Dx5" Hx7"(including terminals). A rated cranking amperage of 200. Terminals are regular, not reversed. Note: Using a battery not designed for this unit may void warranty. Also this generator can also be started with the pull start. Photos below demonstrate how to install the battery.
Manua! Assembly Unpacking 1. Remove the generator and loose parts box from the carton. 2. Compare the loose parts with the inventory list below. Loose Parts (Wheel kit and handle) Check all loose parts against the following list. Contact your dealer toll free at 888.896.6881 if any of the loose parts shown are not included with your generator Hardware Check: Your Hardware Kit should include: 1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 2 4 4 2 2 2 4 4 1 2 Handles with bolts and brackets (six) MSx4Omm bolts, (6mm x 1.
Manual Assembly HafldJeIflstaiJatiofl Install the handle bracket. Connect handle with the bracket.
Manual Assembly Wheel Kit InstalJation Here is the hardware required to install the support leg, Placea block of wood under the generator so that you don't have to hold it up while trying to install the leg, Placethe support leg under the frame, Push the bolt through the frame and thru the leg, Thread a nut onto the bolt, Tighten with a wrench. Start by installing the rubber floor mounts onto the support leg as shown, Note: The leg should be installed on the same side as the pull handle.
Electric Start ...................... FueITank _ NOTE: The parts listed above are helpful for locating the controls mentioned below. _IL CAUTION Prior to first using the generator, the engine must be filled with a high quality sae 10w-30 grade engine oil. To do so unscrew and remove the engine's oil dipstick located at the bottom of the engine crankcase. Fill the engine's crankcase until the oil level is level with the upper marked line on the dipstick.
Starting 1, Turn the engine switch to the ON position. The engine switch enables and disables the ignition system. OFF: To stop the engine. RUN: To run the engine. 2. The fuel valve is located between the fuel tank and the carburetor. When the valve lever is in the ON position, fuel is allowed to flow from the fuel tank to the carburetor. Be sure to return the fuel valve lever to Run_ Key St i the OFFposition after stopping the engine. 3.
Powering 120 Volt AC Tools And Equipment: 1. Prior to powering tools and equipment, make sure the generator's rated voltage, and amperage capacity (120V AC) is adequate to supply all electrical loads that the unit will power. If powering exceeds the generator's capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator.
Spark PlugService In order to service the spark plug, you will need a spark plug wrench (commercially available). Recommended spark plugs: NHSP LD F7TC. To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. 1. Remove the spark plug cap. 2. Use a spark plug wrench to remove the spark plug. 3. Visually inspect the spark plug. Discard it if the insulator is cracked or chipped. Clean the spark plug with a wire brush if it is to be reused. 4.
,l_ WARNING! Always make sure the engine power switch is in its "OFF" position. Disconnect the spark plug wire from the engine and allow sufficient time for the engine and generator to completely cool before performing any inspections, maintenance, or cleaning. Before each use, inspect the generator. Check for: Loose screws Misaligned or binding moving parts Cracked or broken parts Damaged electrical wiring Any other condition that may affect safe operation.
Air Cleaner A dirty Service air cleaner the air cleaner will restrict regularly. air flow to the carburetor. Service more frequently To prevent when operation carburetor malfunction, the generator service in extremely dusty areas. A NOTE Never run the generator 1. Unsnap without the air cleaner 2. Wash the air cleaner thoroughly, cover element or wash the air filter.
When transposing the gene _ turn the engine switch and the fuel valve OFE Keep the generator level to prevent fuel spillage, Fuel vapor or spilled fuel may storing Contact with a hot engine or exhaust burns or fires. Let the engine cool before the e r. m can cause transposing or Take care not to drop or strike the generator when transposing. heavy objects on the gene r. Before storing the unit for an nded period: 1. Be sure the storage area is free of excessive 2.
Owner's Henue! Transpor|ing/S|orege 1. Drain the carburetor by loosening into a suitable container. the drain conditions Pe_orm this task in a well stopped. Do not smoke or allow flames DRAIN screw. ventilated Or sparks Drain the gasoline area with the engine in the area during this SCREW 2. Change the engine oil 3. Remove the spark plug, and pour about a tablespoon of clean engine oil into the cylinder° Crank the engine several revolutions to distribute the oil, then reinstall the spark plug. 4.
,_ NOTE: Prior to powering tools and equipment make sure the generator's rated voltage, wattage and amperage capacity is adequate to supply all electrical loads that the unit will power. If powering exceeds the generator's capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator. Electrical and other permits may be required for the installation of emergency power systems.
UNITEDSTATESENVIRONMENTAL PROTECTION AGENCY,WASHINGTON, DC20460 2005 ModelYearCertificateof Conformity Manufacturer:JiangsuJiandongGroupCo.Ltd. CertificateNumber:JDG-NRSI-05-04 EffectiveDate:12/09/2005 DateIssued:12/09/2005 MerrylinZaw-Mon,Director,Complianceand InnovationStrategiesDivision,Officeof TransportationandAir Quality. Pursuantto Section213of CleanAir Act (42 U.S.C.
5pecificalions AC Electrical Current Output 120V/240V AC @ 62.5/31.25A 60Hz Rated Wattage 7,500 Peak Wattage 10,000 Outlet 4-120V outlets, 3 spring grounded 1-120/240V twist-lock DCElectrical 12V 8.3A Horsepower 15 Type 4-cycle OHV air-cooled Recoil & Gasoline Engine Electric Start Displacement 420cc 0il Capacity 1.1 6 quart (1.1 liter) EPA approved Yes Type Unleaded gasoline Capacity 8 gallons (30 L) Running Time 8.5 hours (approx.
A Cylinder Headassy. IO \ 1o \ \ 2 \ \ 4 5 \ \ 12 11 \ 8 8 APA Part No. Description Part. No SP-GGIOOOE-A-O1-JD HEAD COVER COMP. BOLT JF340-A-01 SP-GGIOOOE-A-O2-JD HEAD COVERWASHER COMP. JF340-A-02 SP-GG1000 E-A-O3-JD TUBE JF340-A-13 SP-GGIOOOE-A-O4-JD HEAD COVER COMP.
i] Cylinder Headassy. --8 @--7 12 11 10 \ 13 5 \ \ 12 1 APAPart No. 14 Description Part. No SP-GGIOOOE-B-O1-JD FLANGE BOLT (M6X 14) JF340-B-01 SP-GGIOOOE-B-O2-JD OIL LEVEL SWITCH ASSY. JF240-B-02 SP-GGIOOOE-B-O3-JD O-RING JF240-B-03 SP-GGIOOOE-B-O4-JD FLANGE NUT JF340-B-02 SP-GGIOOOE-B-O5-JD CRANK CASE JF420-B-02 SP-GGIOOOE-B-O6-JD BALL BEARING (6207) JF340-B-04 SP-GG1000 E-B-O7-JD WAS HER(®8.
CrankcaseCover System Assy. C \ 10 9 8 16 \ \ 14 6 15 6 6 \ \ 7 6 2 3 APAPart No. Description \1 Part.
D CrankshaftSystem Assy. 2 \ 1 APA Part No. Description Part. No SP-GG1000E-D-OI-JD CRANKSHAFT COMP.
E Pistonand ConnectingRod System Assy. \ lO 1 \ / 4 6 8 \ lO 5 APAPart Ho. Description Part.
F Recoil Starter System Assy. 1 \ \ 1 2 15 7 \ 8 APA Part No. Description Part.
6 Recoil Starter System Assy. 10 6 12 \ © © \ 6 12 3 2 9 APA Part No. Description Part. No SP-GGIOOOE-G-O1-JD REOOIL STARTER ASSY.
Fan Cover System Assy. 2 \ 2 \ 2 © \ 2 \ 3 \ APA Part No. 2 Description Part. No SP-GGIOOOE-H-O1-JD SHROUD JF340-H-01 SP-GGIOOOE-H-O2-JD FLANGE BOLT (M6 X 14) JF340-H-02 SP-GGIOOOE-H-O3-JD FAN COVER COMP.
I Carburetor System Assy. \ 1 4 1 J \ 5 7 1 \ 2 8 lo / 11 APA Part No. Description Part. No SP-GGIOOOE-I-O1-JD TUBE CLIP JD3800-B-01 SP-GG1000E-1-O2-JD TUBE A JD3800-B-02 SP-GGIOOOE-1-O3-JD TUBE B JD3800-B-03 SP-GGIOOOE-1-O4-JD WIPE HARNESS CLIP JD3800-B-04 SP-GGIOOOE-1-O5-JD DASHPOT CHECK VALVE JD3800-B-05 SP-GGIOOOE-1-O6-JD MANUAL CHOKE STAY ASSY. JD3800-B-06 SP-GGIOOOE-1-O7-JD CARBURETOR IRON GASKET JF340-1-05 SP-GG1000E-1-O8-JD CARBURETOR ASSY.
J FlywheelSystem Assy. \ 5 \ \ 2 4 \ 3 \ 1 APA Part No. Description Part.
I( ignition System Assy. / 4 \ 5 2 5 3 9 APA Part No. Description Part. No SP-GGIOOOE-K-O1-JD SPARK PLUG CAP ASSY. JF340-K-01 SP-GGIOOOE-K-O2-JD INGITION GOIL ASSY. JF340-K-02 SP-GGIOOOE-K-O3-JD STOP SWITCH CORD JF340-K-03 SP-GGIOOOE-K-O4-JD STOP SWITCH CORD HOLDER JF340-K-04 SP-GGIOOOE-K-O5-JD FLANGE BOLT (M6 X 25) JF340-K-05 SP-GGIOOOE-K-O6-JD CORD GROMMENT JF340-K-06 SP-GGIOOOE-K-O7-JD CHARGE COIL ASSY.
L Starter Motor System Assy.. 3 3 \ \ 1 2 APA Part No. Description Part.
9 ControlSystem Assy. \ N lo / 11 7 \ \ \ 8 5 3 \ 4 APAPart No. Description Part. No SP-GGIOOOE-M-O1-JD CONTROL ASSY. JF340-M-01B SP-GGIOOOE-M-O2-JD CONTROL BASE COMP.
N iVlufflerSystem Assy. 11 \ \ 9 \ 3 4 \ \ 11 lO 9 \ \ 7 \ 2 \ 2 8 APA Part No. Description Part. No SP-GGIOOOE-N-O1-JD FLANGE BOLT (M8 X 16) JD3800-B-01 SP-GGIOOOE-N-O2-JD FLANGE BOLT (M6 X 12) JD3800-B-02 SP-GGIOOOE-N-O3-JD MUFFLER STAY COMP. JD3800-B-03 SP-GGIOOOE-N-O4-JD MUFFLER PROTECTOR SEAL JD3800-B-04 SP-GGIOOOE-N-O5-JD MUFFLER SIDE PROTECTOR JD3800-B-05 SP-GGIOOOE-N-OG-JD MUFF. INNER PROTECTOR COMP.
Air Cleaner 0 o_° \ \ 1 7 ® \ 3 \ 5 \ 6 APA Part No. Description Part.
P Fuel Tank System Assy. \ \ 10 3 12 APAPart No. 11 Description Part. No SP-GGIOOOE-P-OI-JD FUEL FILLER CAP COMP JD3800-D-01 SP-GGIOOOE-P-O2-JD FUEL FILTER JD3800-D-02 SP-GGIOOOE-P-O3-JD FUEL TANK COMP. JD3800-D-03 SP-GGIOOOE-P-O4-JD FUEL METER ASSY.
Q Control Box Assy 14 4 2 10 11 11 6 APA Part No. Description Part. No SP-GGIOOOE-Q-O1-JD CONTROL PANEL COMP. JD8OOOE-E-01 SP-GGIOOOE-Q-O2-JD ENGINE SWITCH ASSY. JD6500BST-E-02 SP-GGIOOOE-Q-O3-JD DO 12V OUTPUT JD6500BST-E-03 SP-GGIOOOE-Q-O4-JD VOLTMETER ASSY.
R FrameComp Assy. 10 11 10 APAPart No. Description Part. No SP-GGIOOOE-R-O1-JD FUEL TANK MOUNTING BOLT JD3800-F-01 SP-GGIOOOE-R-O2-JD FRAME COMP.
Generator S 15 17 18 20 19 7 4 \ w 12 \ lo 3 11 _ 2 \ \ \ 1 7 15 APAPart No. Description \ \ 3 5 8 Part. No SP-GGIOOOE-S-O1-JD STATOR COVER JD6500-D-01 SP-GGIOOOE-S-O2-JD STATOR ASSY. JD6500-D-02 SP-GGIOOOE-S-O3-JD COOLING FAN JD6500=G=03 SP-GGIOOOE-S-O4-JD BRUSH ASSY. JD3800=G=04 SP-GGIOOOE-S-O5-JD TAPPING SCREW JD3800-G=05 SP-GGIOOOE-S-OG-JD GENERATOR STAY JD3800-G=06 SP-GGIOOOE-S-O7-JD FLANGE BOLT (MGX197) JD8OOO-G=08 SP-GGIOOOE-S-OS-JD AUTO VOLTAGE REG.
2 T Wheel & HandAssy. 2 1 1_(_ _12 13 4 \ 1 \3 _8 11 _7 _5 APAPart No. Description Part.
