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Summary of content (47 pages)

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G Monoxide Using a generator indoors WILL KiLL Carbon Monoxide YOU iN MINUTES. Generator exhaust contains high levels of carbon monoxide (CO), a poisonous gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even If you cannot smell the exhaust, you could be breathing CO. NEVER use a generator inside homes, garages, crawlspaces, or other partly enclosed areas. Deadly levels of carbon monoxide can build up in these areas.
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1200W Generator Table of Contents Topic Page Limited Safety 3,4 Warranty__ 5 Guidelines General Precautions 6,14 Assembly 15 Operation 16 Inspection, Cleaning and Maintenance 22,23 Installation 24,25 Trouble 26 Wiring Shooting/Specifications 27 Diagram Warning! Read and understand all safety precautions in this manual before operating. Failure to comply with instructions in this manual could result in personal injury, property damage, and/or voiding of your warranty.
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Owner's anual Limited Warranty Steele@ warrants to the original purchaser who uses the product in a consumer application (personal, residential or household usage) that all products covered under this warranty are free from defects in material and workmanship for one year from the date of purchase. All products covered by this limited warranty which are used in commercial applications (i.e.
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1200W Generator Limited Warranty (cont'd) THIS WARRANTY o Merchandise DOES NOT COVER: sold as reconditioned, used as rental equipment, or floor or display models.
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OwneP s Safety Guidelines anual - Definitions This manual contains important information that you need to know and understand in order to protect YOUR SAFETY and to PREVENT EQUIPMENT PROBLEMS. The following symbols help you recognize this information. Please read the manual and pay attention to these sections. Save These Important Safety Read and understand all of these safety sure to retain them for future use. Instructions! instructions.
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1200W Generator General Precautions WARNING! FAILURE TO FOLLOW SEVERE INJURY OR DEATH. THESE INSTRUCTIONS CAN RESULT IN DANGER Carbon Monoxide Using a generator indoors WILL KILL YOU IN MINUTES. Carbon Monoxide Generator exhaust contains high levels of carbon monoxide (CO), a poisonous gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even If you cannot smell the exhaust, you could be breathing CO.
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OwrleP s General Precautions anual (cont'd) Fuel and Oil (cont'd) o Do not smoke, or allow sparks, flames tank. Fuel vapors are explosive. or other sources of ignition around the engine ,, Keep grounded conductive objects, such as tools, away from exposed, live electrical connections to avoid sparking or arcing. These events could ignite fumes or vapors.
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1200W Generator General Precautions (cont'd) Work Area o Keep your work o Do not operate liquids, gases, area clean and well lit. Cluttered and visitors away while operating a generator. Provide barriers or Safety Grounded grounded grounding plugs. tools must be plugged into an outlet properly installed and in accordance with all codes and ordinances. Never remove the prong or modify the plug in any way.
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OwneP s General Precautions anual (cont'd) Electrical Safety (cont'd) o All connections and conduits from the generator to the load must only be installed by trained licensed electricians, and in compliance with all relevant local, state, and federal electrical codes and standards, and other regulations where applicable. o The generator must be earth-grounded electrical codes and standards before o Do not attempt soggy ground. to connect for fixed installations operation.
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1200W Generator General Precautions (cont'd) Personal Safety (cont'd) ,, Avoid accidental starting. Make sure the power the spark plug wire when not in use. switch is in its "OFF" position, ,, Remove adjusting keys or wrenches before turning the generator on. A wrench left attached to a rotating part of the generator may result in personal injury. o Do not overreach. Keep proper o Use safety equipment. Always goggles. Dust mask, non=skid appropriate conditions.
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OwneP s General Precautions anual (cont'd) Servicing Maintain labels and name plates on the generator If unreadable or missing, Generator service must performed by unqualified contact Steele® be performed personnel and engine. immediately only qualified could These carry important information. for a replacement. repair personnel. Service or maintenance result in a risk of injury. When servicing a generator, use only identical replacement parts.
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1200W Generator General Precautions Installation (cont'd) (cont'd) ,, If the generator is installed outdoors, it must be weatherproofed should not be run outdoors without protection to the generator and should be soundproofed. and wiring conduit. It ,, The generator weighs 53 Ibs (approx). Two or more people should assist when moving or lifting this product. Never lift the generator using the engine or alternator lifting lugs.
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Owi3eP s General Precautions Mechanical the generator to reach around o Keep hands, when engine ,, Keep access arms, gloves, follow closed the generator and jewelry While the generator and locked scheduled do not reason. away from moving when access wear protective and safety any part of the generator or any other is running, parts. Be aware that be seen clearly. always safety eye goggles, and complete removed.
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1200W Generator General Precautions (cont'd) Extension Cord If an extension cord (not included) is used, make sure to use only UL approved correct gauge and length according to the following table: Nameplate Amps (@ full load) Cord cords having the Lengths o ft.- 5o ft. 5o ff.-_oo ft. _oo ft.-_5o ft. _5o ff.-2oo ft. 0 - 5 1 6 AWG 16 AWG 12 AWG 12 AWG 5.1 - 8 16 AWG 14 AWG 10 AWG 8.1 - 12 14AWG 12 AWG = = 12.
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Owner's Assembly There is no assembly required with this generator.
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OwneP s anual Operation Choke Pull Start = i Fuel Valve Oil Fill DC Output NOTE: THE PARTS LISTED ABOVE ARE HELPFUL CONTROLS MENTIONED BELOW. FOR LOCATING THE CAUTION: PRIOR TO FIRST USING THE GENERATOR, THE ENGINE MUST BE FILLED WITH OIL OF A HiGH QUALITY SAE (10W-30) GRADE ENGINE OIL. TO DO SO, UNSCREW AND REMOVE THE ENGINE'S OIL DIPSTICK LOCATED AT THE BOTTOM OF THE ENGINE CRANKCASE. FILL THE ENGINE'S CRANKCASE UNTIL THE OiL LEVEL IS LEVEL WITH THE UPPER MARKED LINE ON THE DIPSTICK.
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1200W Generator Operation (cont'd) Starting Instructions NOTE:Beforeyou start generatormake sure the unit has enough oil and fuel. Also disconnectall loads from generator. Put the Choke lever to the CHOKE Turn the fuel valve to the OPEN position. position. L._ Turn the engine switch to the ON position. Pull the recoil start until generator starts. Put the Choke lever to the Run position after engine is warm.
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Owner's Operation anual (cont'd) Shutting Down Generator NOTE:Disconnectall loadsfrom generator. Turn the engine switch to the OFF Turn the fuel valve to the CLOSE position. position.
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Generator Operation (cont'd) Powering 120 Volt AC Tools And Equipment: 1. Prior to powering tools and equipment, capacity (120VAC power. If powering of the tools and/or CAUTION: WITHOUT make sure the generator's rated voltage, and amperage @ 7.5 AMPs) is adequate to supply all electrical loads that the unit will exceeds the generator's capacity, it may be necessary to group one or more equipment for connection to a separate generator.
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Owner' s Operation anual (cont'd) The 12 Volt DC terminal 1. Only use equipment that fits this connection. 2. Start and run the engine as described 3. When finished using the generator, the fuel valve to its "OFF" position. above turn the engine 4. After the engine and generator have completely location (if not already installed in one). 2O power cooled, switch to its "OFF" store the generator position.
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Generator Operation (cont'd) Spark Plug Service In order to service the spark plug, you wil! need a spark plug wrench (commercially Recommended spark plugs: BPR5ES (NGK). To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. 1. Remove available). the spark plug cap. 2. Use a spark plug wrench to remove the spark plug. 3. Visually inspect the spark plug. Discard it if the insulator is cracked or chipped.
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Owner's inspection, Cleaning, Maintenance arlual and WARNING! ALWAYS MAKE SURE THE ENGINE POWER SWITCH IS IN ITS "OFF" POSITION. DISCONNECT THE SPARK PLUG WIRE FROM THE ENGINE. AND ALLOW SUFFICIENT TIME FOR THE ENGINE AND GENERATOR TO COMPLETELY MAINTENANCE, o Before COOL BEFORE PERFORMING OR CLEANING. each use, inspect the generator.
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1200W Generator Maitenance The maintenance Schedule procedures should be performed Period according Maintenance to the following.
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1200W Generator Installation NOTE: PRIOR TO POWERING TOOLS AND EQUIPMENT SURE THE GENERATOR'S RATED VOLTAGE, WATTAGE CAPACITY IS ADEQUATE TO SUPPLY ALL ELECTRICAL THAT THE UNiT WILL POWER. IF POWERING EXCEEDS MAKE AND AMPERAGE LOADS THE GENERATOR'S CAPACITY, IT MAY BE NECESSARY TO GROUP ONE OR MORE TOOLS AND/OR EQUIPMENT FOR CONNECTION TO A SEPARATE GENERATOR. OF THE Electrical and other permits may be required for the installation of emergency power systems.
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Owi3eP s Installation Supporting anual (cont'd) and Mounting Mount the generator on a concrete slab capable of supporting the weight of the generator. The slab must extend on all sides beyond the frame by at least one foot. Contact a cement contractor for slab specifications if necessary. Attach expansion anchor bolts (not supplied).
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Owner's anuaJ Trouble Shooting Possible Cause No Fuel Bad Fuel Debris In Fuel Line Debris In Air Fuel Line Low Oil Level Faulty Spark Plug Overloaded • • • • Problem Will Not Start • Difficulty • Starting Stops suddenly • • • • • • • • Knocks • Lacks Power • • • Erratic Operation • • Backfires Skips • Overheats • 0 • • • • • • • • • • • • • • • • • • High Fuel • • • • • Specifications GENERATOR ENGINE Model 1200 Type 4-stroke Type Singl
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m C ENGINE m +F"+ m m I +_ 1 _milllkllf f Olt|w_p_ iE C i i_ o B A I i U_ CONTROL +. I i lllml ¢ii! PANEL [MUll(STopSmt'r+ll Ihdll ilktk, V r ! i I i i i i I 1 ! _'_"_ i !i : i "" i ,I + i i mm IlltHtt I ilC !l_,lP"dl_ _ ! [ I=..=..I IN i o® + I STATOll _NF. + + ]u,,-. i i a++l-} c_ i _lln i i J L.D C IC _ ,_ PILOT t_ a +am l m,,, r +am + llt+l i,,.,, i--++=_. +:---w+ E . ....
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Cylinder head system assy. 12 \ 9 9 i 1 % t,, Part. No SP Part No.
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barrel Cylinder 12 SP Part No. Description Part. No SP-GG120CM-B-01 FLANGE GE90-A-01 SP-GG120CM-B-02 OIL LEVEL SWITCH ASSY. GE90-B-01 SP-GG120CM-B-03 FLANGE GE90-B-02 SP-GG120CM-B-04 CRANK SP-GG120CM-B-05 BALL BEARING(6203) GE90-B-04 SP-GG120CM-B-06 WASHER(4_ 8.3x GE90-B-05 SP-GG120CM-B-07 LOCK PIN(10mm) GE90-B-06 SP-GG120CM-B-08 GOVERNOR GE90-B-07 SP-GG120CM-B-09 SNAP RI N G _(___._.8.
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Crankcase cover system assy. 8 / 7 C 5 SP Part No. Description Part.
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Crankshaft system assy_ SP Part No. Description SP-GG120CM-D-01 CRANKSHAFT 4 Part. No COMP.
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Piston and connecting rod system assyl E SP Part No. Description Part.
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1200W Recoil F Part.
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Recoil starter system assy. !1 _/ \ 12 SP Part No. Part. No Description SP-GG120CM-G-01 RECOIL STARTER ASSY. GE90-G-01 SP-GG 120CM-G-02 SETTING SP-GG 120CM-G-03 RATCHET SP-GG 120CM-G-04 SPRING SP-GG 120CM-G-05 STARTER SP-GG 120CM-G-06 RETURN SP-GG120CM-G-07 RECOIL STARTER REEL GE90-G-07 SP-GG 120CM-G-08 START RETURN GE90-G-08 SP-GG 120CM-G-09 RECOIL STARTER S P-GG 120CM-G- 10 STARTER KNOB GE90-G-10 SP-GG 120CM-G-11 RECOIL STARTER CASE COMP.
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Fan cover system assy. 1 I 1\ H SP Part No. Description Part.
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........................................................................................................................................................................................................................... J_J,. ...................................................................................................................... Carburetor system assy. I SP Part No. Description SP-GG120CM-I-01 CARBURETOR ASSY.
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,,'or Flywheel system assy. 4 J SP Part No. Description Part.
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1200W Ignition system assy. K SP Part No. Description Part. No SP-GG120CM-K-01 SPARK PLUG CAP GE90-K-01 SP-GG120CM-K-02 IGNITION GOIL ASSY.
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Control system assy. 2 SP Part No. Description Part. No SP-GG120CM-L-01 CONTROL ASSY.
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Muffler system assy. 6 SP Part No. Description Part. No SP-GG120CM-M-01 MUFFLER GG1200Q-M-01 COMP.
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Air cleaner _ 6 ! N SP Part No. Description Part.
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Fuel tank system assy. ._/13 _ _1 O SP Part No. Description Part. No SP-GG120CM-O-01 FUEL FILLER GG1200Q-O-01 SP-GG120CM-O-02 FUEL FILLER CAP SEAL GG1200Q-O-02 SP-GG120CM-O-03 FUEL FILTER GG1200Q-O-03 SP-GG120CM-O-04 FUEL TANK COME GG1200Q-O-04 SP-GG120CM-O-05 FUEL TANK BRACKET GG1200Q-O-05 SP-GG120CM-O-06 FUEL TANK ASBESTOS GG1200Q-O-06 SP-GG120CM-O-07 FLANGE GE90-A-01 SP-GG120CM-O-08 TUBE CLIP( ¢ 9) GG1200Q-O-07 SP-GG120CM-O-09 FUEL TUBE( ¢ 5.
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P SP Part No. Description Part. No SP-GG120CM-P-01 CONTROL GG1200Q-P-01 SP-GG120CM-P-02 120V RECEPTACLE_ GG1200Q-P-02 SP-GG120CM-P-03 PILOT LAMP GG1200Q-P-03 SP-GG120CM-P-04 ENGINE GG1200Q-P-04 SP-GG120CM-P-05 DC 12V OUTPUT GG1200Q-P-05 SP-GG120CM-P-06 CIRCUIT BREAKER(9A) GG1200Q-P-06 SP-GG120CM-P-07 CIRCUIT BREAKER(10A) GG1200Q-P-07 SP-GG120CM-P-08 PLAT SCREW(M4 SP-GG120CM-P-09 PLAT SCREW_ PANEL COMP.
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........................................................................................................................................................................................................................... J_J,. ........................................................................................................................ Frame comp assy. 2? 3 SP Part No. SP-GG120CM-C Description Part.
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........................................................................................................................... J_J,. ........................................................................................................................ Frame comp assy. 2? 3 SP Part No. Description Part.
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Generator 1_ 8.,._ '_ I0 / R SP Part No. Description Part. No SP-GG120CM-R-01 CRANKCASE GG1200Q-R-01 SP-GG120CM-R-02 FLAT SCREW( SP-GG120CM-R-03 COOLING FAN GG1200Q-R-03 SP-GG120CM-R-04 ROTOR COMP. GG1200Q-R-04 S P-GG 120CM-R-05 STATO R ASSY. GG 1200Q-R-05 SP-GG120CM-R-06 STATOR COVER GG 1200Q-R-06 SP-GG120CM-R-07 GENERATOR GG1200Q-R-07 SP-GG120CM-R-08 NU_M4) ...............................