O_er's 0 SP-GG300 Manual G tonsEnvxcE cALL: 888-896-6881 PARA SERVICIO I_LAHE:
3250W Generator Table of Contents Topic Page Limited Warrant 3 Safety 5 Guidelines General Precautions 6 Battery 15 Assembly 16 Operation 17 Spark 22 Plug Service Inspection, Cleaning, Maintenance and Storage 23 Installation 29 Compliance 31 Specifications 32 General 33 Parts Listing WARNING! READ AND UNDERSTAND ALL SAFETY PRECAUTIONS IN THIS MANUAL BEFORE OPERATING.
Owner's Limited anual Warranty Steele@ warrants to the original purchaser who uses the product in a consumer application (personal, residential or household usage) that all products covered under this warranty are free from defects in material and workmanship for one year from the date of purchase. All products covered by this limited warranty which are used in commercial applications (i.e.
3250W Generator Limited Warranty (cont'd) THIS WARRANTY ,, Merchandise DOES NOT COVER: sold as reconditioned, used as rental equipment, or floor or display models.
Owner's Safety Guidelines - Definitions This manual contains important information that you need to know and understand in order to protect YOUR SAFETY and to PREVENT EQUIPMENT PROBLEMS. The following symbols help you recognize this information. Please read the manual and pay attention to these sections. Save These Important Safety Read and understand all of these safety sure to retain them for future use. Instructions! instructions.
3250W Generator General Precautions WARNING! FAILURE TO FOLLOW SEVERE INJURY OR DEATH. THESE INSTRUCTIONS CAN RESULT IN CAUTION: FAILURE TO FOLLOW THESE iNSTRUCTiONS CAN ALSO RESULT IN DAMAGE TO THE TOOL AND/OR THE ITEM YOU ARE WORKING ON. DANGER CARBON MONOXIDE Using a generator indoors WILL KILL YOU IN MINUTES. Generator exhaust contains high levels of carbon monoxide (CO), a poisonous gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO.
Owner's ,, Fuel or oil spills must be cleaned up immediately. any local, state, or federal codes and regulations. ,, Never store fuel or other flammable materials anual Dispose of fluids and cleaning materials as per Store oily rags in a covered metal container. near the generator. General Precautions (cont'd) Gasoline and Oil (cont'd) ,, Do not smoke, or allow sparks, flames tank. Fuel vapors are explosive.
3250W Generator General Precautions (cont'd) Work Area ,, Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. ,, Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Generators create sparks which may ignite the dust or fumes. ,, Keep bystanders, children, shields as needed. Electrical ,, Grounded grounded grounding plugs. and visitors away while operating a generator.
Owner's General Electrical Precautions Safety anual (cont'd) (cont'd) ,, All connections and conduits from the generator to the load must only be installed by trained licensed electricians, and in compliance with all relevant local, state, and federal electrical codes and standards, and other regulations where applicable. ,, The generator must be earth-grounded electrical codes and standards before • Do not attempt soggy ground. to connect for fixed installations operation.
3250W Generator General Precautions (cont'd) Personal Safety (cont'd) ,, Avoid accidental starting. Make sure the power switch the spark plug wire when not in use. is in its "OFF" position, ,, Remove adjusting keys or wrenches before turning the generator on. A wrench left attached to a rotating part of the generator may result in personal injury. ,, Do not overreach. Keep proper ,, Use safety equipment. Always goggles. Dust mask, non=skid appropriate conditions.
Owner's General Precautions anuaJ (cont'd) Servicing Maintain labels and name plates on the generator and engine. These carry important information. If unreadable or missing, contact our service center toll free at 888=896=6881 immediately for a replacement. Generator performed service must be performed only qualified repair personnel. by unqualified personnel could result in a risk of injury. Service or maintenance When servicing a generator, use only identical replacement parts.
3250W Generator General Precautions (cont'd) Installation (cont'd) ,, if the generator is installed should not be run outdoors outdoors, it must be weatherproofed without protection to the generator and should be soundproofed, and wiring conduit. ,, The generator weighs 1001bs (approx). Two or more people should this product.
Owner's General Mechanical Precautions (cont'd) (cont'd) ,, Do not operate the generator with safety guards removed. attempt to reach around the safety guard for maintenance While the generator is running, or any other reason. ,, Keep hands, arms, long hair, loose clothing, and jewelry away from moving when engine parts are moving fast they cannot be seen clearly. ,, Keep access anuaJ doors on enclosures closed and locked when access parts. clothing ,, Do not alter or adjust manufacturer.
Genera[ Precautions Extension Cord If an extension correct gauge cord (not included) is used, make sure to use only UL approved and length according to the following table: Nameplate Amps (cont'd) (@ Cord cords having the Lengths full Uoad) 0 ft.- 50 ft. 50 ft.-1 O0 ft. 1O0 ft.-150 ft. 0 - 5 16 AWG 16 AWG 12 AWG 5.1 - 8 16 AWG 14 AWG 10 AWG 8.1 - 12 14 AWG 12 AWG - 12.1 - 15 12AWG 10 AWG - 15 - 20 10 AWG 10 AWG - 14 150 ft.-200 12 AW_ - ft.
OwneP_s Battery This product does not need a battery.
3250W Generator Assembly No assembly is required.
Owner's Operation Fuel anual tank Fuel Switch / PulmStart Control Panel NOTE: THE PARTS LISTED ABOVE ARE HELPFUL CONTROLS MENTIONED BELOW. FOR LOCATING THE CAUTION: PRIOR TO FIRST USING THE GENERATOR, THE ENGINE MUST FILLED WiTH OiL OF A HiGH QUALITY SAE 10W=30 GRADE ENGINE OiL. BE TO DO SO, UNSCREW AND REMOVE THE ENGINE'S OiL DiPSTiCK LOCATED AT THE BOTTOM OF THE ENGINE CRANKCASE. FiLL THE ENGINE'S CRANKCASE UNTIL THE OIL LEVEL IS LEVEL WiTH THE UPPER MARKED LiNE ON THE DiPSTiCK.
3250W Generator Operation (cont'd) Starting 1. Turn the engine switch to the ON position. The engine switch enables and disables the ignition system. OFF: To stop the engine ON: To run the engine Switch ............. Engine 2. The fuel valve is located under the fuel tank. .................. When the valve lever is in the ON position, fuel is allowed to flow from the fuel tank to the carburetor. Be sur to return the fuel valve stopping the engine. lever to the OFF position after 3.
Owner's anual Operation (cont'd) Starting 4. Operate the Recoil Starter: Pull the starter grip lightly until you feel resistance, then pull briskly. Return the starter grip gently. Pulling the starter grip operates the recoil starter to crank the engine Starter Grip Choke lever 5. If the choke has been moved to the CLOSED position to start the engine, gradually move OPEN position as the engine warms up. it to the )en Closed Stopping Engine 1. Turn the engine switch to the OFF position. ON ...
3250W Generator Operation (cont'd) Powering 120 Volt AC Tools And Equipment: 1. Prior to powering tools and equipment, make sure the generator's rated voltage, and amperage capacity (120 VAC @ 20 AMPs) is adequate to supply all electrical loads that the unit will power. If powering exceeds the generator's capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator.
Owner's Operation Powering anual (cont'd) 12 Volt DC tools and Equipment: 1. Prior to powering tools and equipment, make sure the generator's rated voltage, and amperage capacity (12V DC) is adequate to supply all electrical loads that the unit will power. If powering exceeds the generator's capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator. 2. Connect the power cord of a 12 VDC powered tool or equipment to the DC Terminals.
3250W Generator Spark Plug Service In order to service the spark plug, you will need a spark plug wrench (commercially available). Recommended spark plugs: NHSP LD F7TC or NGKBPRGES but we recommend our OEM spark plug. To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. 1. Remove the spark plug cap. 2. Clean any dirt from around the spark plug base. 3. Use a spark plug wrench to remove the spark plug. PLUG WRENCH / 4. Visually inspect the spark plug.
Owner's inspection, Maintenance Cleaning, anual and WARNING! ALWAYS MAKE SURE THE ENGINE POWER SWITCH (2) IS iN ITS "OFF" POSiTiON. DISCONNECT THE SPARK PLUG WiRE FROM THE ENGINE. AND ALLOW SUFFiCiENT TiME FOR THE ENGINE AND GENERATOR TO COMPLETELY MAINTENANCE, COOL BEFORE PERFORMING OR CLEANING. ANY iNSPECTiONS, Muffler Maintenance ,, Spark arrestor maintenance: 1. Unscrew screw from the end of muffler. 2. Remove the spark arrestor. 3.
3250W Generator Fuel Sediment Cup Cleaning The sediment cup prevents dirt or water which may be in the fuel tank from entering If the engine has not been run for a long time, the sediment cup should be cleaned. 1. 2. 3. 4. Turn the fuel valve to the OFF position. Remove the sedement cup, and O=ring. Clean the sediment cup, and O=ring, in nonflammable or high flash point solvent. Reinstall O=ring, and sediment cup. Turn the fuel valve ON and check for leaks. SEDIMENT CUP 24 the carburetor.
Owner's Maintenance Periodic maintenance condition. WARNING! performing ,, Before anual Guide and adjustment is necessary to keep the generator in good operating Exhaust gas contains poisonous carbon monoxide. Shut off the engine before any maintenance. If the engine must be run, make sure the areas is well ventilated.
3250W Generator Air cleaner service A dirty air cleaner will restrict air flow to the carburetor. To prevent carburetor the air cleaner regularly. Service more frequently when operating the generator areas. WARNING! can cause solvent. _. __ malfuncion, service in extremely dusty Using gasoline or flammable solvent to clean the filter element a fire or explosion. Use only soapy water or nonflammable OTE: Never will result. run the generator without the air cleaner. Rapid engine 1.
Owner's anual Transporting/Storage When transporting the generator, turn the engine switch and the fuel valve OFF. Keep the generator level to prevent fuel spillage. Fuel vapor or spilled fuel may ingite. WARNING! Contact with a hot engine serious burns or fires, Let the engine storing the generator. Take care not to drop or strike objects on the generator. Before storing the generator the unit for an extended when transporting. Do not place heavy period: 1.
3250W Generator Transporting/Storage 1. Drain the carburetor by loosening into a suitable container. the drain screw. Drain the gasoline is extremely is explosive conditions Pe_orm this task in a Well ventilated area with the engine stopped. Do not smoke or allow flames or sparks in the area during this DRAIN SCREW 2, Change the engine oil 3. Remove the spark plug, and pour about a tablespoon of clean engine oil into the cylinder.
Owner's anual Installation NOTE: PRIOR TO POWERING TOOLS AND EQUIPMENT MAKE SURE THE GENERATOR'S RATED VOLTAGE, WATTAGE AND AMPERAGE CAPACITY IS ADEQUATE TO SUPPLY ALL ELECTRICAL LOADS THAT THE UNiT WiLL POWER. iF POWERING EXCEEDS THE GENERATOR'S CAPACITY, iT MAY BE NECESSARY TO GROUP ONE OR MORE OF THE TOOLS AND/OR EQUIPMENT FOR CONNECTION TO A SEPARATE GENERATOR. Electrical and other permits may be required for the installation of emergency power systems.
3250W Generator Installation (cont'd) Supporting and Mounting Mount the generator on a concrete slab capable of supporting the weight of the generator. The stab must extend on all sides beyond the frame by at least one foot. Contact a cement contractor for slab specifications if necessary. Attach the frame to the concrete stab using 3/8" diameter expansion anchor bolts (not supplied).
Owner's anual Compliance UNITED STATES ENVIRONMENTAL WASHINGTON, DC 20460 2008 Model Year Certificate ,, Manufacturer ,, Certificate ,, Effective Jiangsu Number: Date: . Date Issued: Karl J. Simon, Transportation PROTECTION AGENCY, of Conformity Jiangdong Group Co. LTD. JDG-NRSI-08-04 1/7/2008 1/7/2008 Director, Compliance and Air Quality. and Innovation Strategies Division, Office of Pursuant to Section 213 of Clean Air Act (42 U.S.C.
50W Generator Specifications AC electrical Current 120V AC @ 20A 60Hz Output Continuous/rated Wattage 2,500 Peak Wattage 3,250 Outlet 2 120VAC, 3 spring grounded 7 DO electrical 12V DC Gasoline engine 6.5 Horsepower Type 4=cycle OHV air=cooled recoil 196cc Displacement Oil capacity 0.6 quart EPA approved (0.56 liter) yes Type Unleaded gasoline Capacity 4 gallons (15 liters) Running time 8 hours (approx.) included Fuel gauge Weight Approximate start weight 100 Ibs.
3250W Generator A Cylinder Head System Assy. lO \ 10 \ \ \4 12 7 5 \ 11 11 APA Part No. Description Part. No SP-GG300-A-01-JD CYLINDER HEAD SP-GG300-A-02-JD EX. VALVE GUIDE SP-GG300-A-03-JD IN. VALVE SP-GG300-A-04-JD VALVE SP-GG300-A-05-JD CYLINDER SP-GG300-A-06-JD HEAD COVER COMP.
3250W Generator B Cylinder Barrel / 12 2 7 \ t7 APA Part No. 14 Description Part. No SP-GG300-B-01-JD CRANK CASE JF200-B-01 SP-GG300-B-02-JD OIL LEVEL SWITCH ASSY.
3250W Generator C Crankcase Cover System Assy. _ \ 7 6 7 8 \ 7 5 7 1 \ 7 4 \ 3 APA Part No. SP-GG300-C-01 Description -JD Part. No CRANKCASE COVER JF168-C-01B SP-GG300-C-02-JD CRANKCASE COVER SP-GG300-C-03-JD OIL SCALE SP-GG300-C-04-JD OIL SCALE SP-GG300-C-05-JD OIL SEAL (qb25Xqb41.
3250W Generator Crankshaft D System Assy. \ 2 \ 1 APA Part No. Description SP-GG300-D-01-JD CRANKSHAFT SP-GG300-D-02-J D SEMICIRCLE Part. No COMP.
3250W Generator Piston& Connecting Rod System Assy. E 5 \ \ 1 8 10 / 4 6 9 APA Part No. Descri tion Part.
3250W Generator F Recoil Starter System Assy. 11 9 10 \ \ \ 1 4 14 5 \ 6 \ 13 8 APA Part No. Descri tion Part.
3250W Generator G Recoil Starter System Assy. 0 13 APA Part No. Description Part.
3250W Generator H Fan Cover System Assy. 5 \ \ 5 5 \ 3 \ 5 \ 5 \ 1 2 APA Part No. Description Part. No SP-GG300-H-01-JD FAN COVER SP-GG300-H-02-JD FLYWHEEL SP-GG300-H-03-JD SHROUD SP-GG300-H-04-JD AIR CLEANER SP-GG300-H-05-JD FLANGE BOLT (M6 X 12) JF168-H-05 SP-GG300-H-06-JD FLANGE BOLT (M6 X 16) JF168-H-06 COMP.
3250W Generator Carburetor System Assy. J r J J> / / f 1 2 / 3 4 APA Part No. SP-GG300-1-01 Description -JD Part. No CARBURETOR ASSY.
3250W Generator J Flywheel System Assy. 2 \ ! 5 \ 4 6 3 \ 1 APA Part No. Description Part. No F LYWH E E L J F 168-J-01A SP-GG300-J-02-JD FLANGE JF168-J-02 SP-GG300-J-03-JD COOLING FAN JF168-J-03 SP-GG300-J-04-JD STARTER PULLEY JF168-J-04 SP-GG300-J-05-JD FLYWHEEL SP-GG300-J-06-JD STOP SWITCH SP-GG300-J-07-JD INGITION SP-GG300-J-08-JD SPARK S P-G G300-J-01 -J D BOLT (M6 X 25) NUT (M16) JF168-J-05 CORD JF168-J-06 GOIL ASSY. JF168-J-07 PLUG CAP ASSY.
3250W Generator K Control System Assy. 10 \ 9 7 \ \ \ 8 \ 2 4 APA Part No. Description SP-GG300-K-01-JD CONTROL ASSY. JF168-M-01B SP-GG300-K-02-JD CONTROL BASE COMP. JF168-M-02B SP-GG300-K-03-JD CONTROL ADJUSTING SP-GG300-K-04-JD PAN SCREW SP-GG300-K-05-JD FLANGE SP-GG300-K-06-JD GOVERNOR SP-GG300-K-07-JD THROTTLE RETURN SP-GG300-K-08-JD GOVERNOR ROD SP-GG300-K-09-JD FLANGE SP-GG300-K-10-JD GOVERNOR ARM BOLT SP-GG300-K- GOVERNOR ARM 11 -JD Part.
3250W Generator L iVluffler System Assy. 6 6 6 \ 5 \ 4 \ 1 2 APA Part No. Description Part. No SP-GG300-L-01-JD MUFFLER STAY COMP. JD3000-N-01 SP-GG300-L-02-JD FLANGE BOLT (M8 X 40) JD3000-N-02 SP-GG300-L-03-JD FLANGE BOLT (M6 X 16) JD3000-N-03 SP-GG300-L-04-JD MUFFLER SP-GG300-L-05-JD MUFF. SP-GG300-L-06-JD FLANGE COMP. OUTER JD3000-N-04 PROTECTOR BOLT (M8 X 12) 44 COMP.
3250W Generator M Air Cleaner o_° \ \ 1 7 ® \ \ 3 5 \ 6 APA Part No. Description Part. No SP-GG300-M-01-JD AIR CLEANER COVER SP-GG300-M-02-JD AIR CLEANER ELEMENT SP-GG300-M-03-JD FLANGE SP-GG300-M-04-JD AIR CLEANER SEPARATOR JD3000-C-04 SP-GG300-M-05-JD AIR CLEANER SEAL JD3000-C-05 SP-GG300-M-06-JD AIR CLEANER CASE COMP. JD3000-C-06 SP-GG300-M-07-JD GASKET COMP.
3250W Generator Fuel Tank System Assy. N \ \ 10 3 12 11 APA Part No. Description SP-GG300-N-01-JD FUEL FILLER SP-GG300-N-02-JD FUEL FILTER JD3000-D-02 SP-GG300-N-03-JD FUEL TANK COMP.
3250W Generator Control Box Assy. O 9 8 © ® 2 0 3 4 4 5 5 6 7 APA Part No. Description Part. No SP-GG300-O-01-JD ENGINE SP-GG300-O-02-JD OIL ALERT LAMP SP-GG300-O-03-JD CONTROL PANEL SP-GG300-O-04-JD 120V RECEPTACLE JD3000-1-Q-04 SP-GG300-O-05-JD DC 12V OUTPUT JD3000-1 SP-GG300-O-06-JD EARTH SP-GG300-O-07-JD CONTROL SP-GG300-O-08-JD CIRCUIT PROTECTOR(8A) JD3000-1-Q-08 SP-GG300-O-09-JD CIRCUIT PROTECTOR(20A) JD3000-1-Q-09 SWITCH TERMINAL PANEL ASSY.
3250W Generator P Frame Comp Assy. \ 1 1 8 APA Part No. Description Part. No SP-GG300-P-01-JD FUEL TANK SP-GG300-P-02-JD FRAME SP-GG300-P-03-JD FLANGE BOLT (M6X12) JD3000-R-03 SP-GG300-P-04-JD FLANGE NUT JD3000-R-04 SP-GG300-P-05-JD MOTOR SP-GG300-P-06-JD FLANGE NUT (M8) JD3000-R-06 SP-GG300-P-07-JD FLANGE NUT (M10) JD3000-R-07 SP-GG300-P-08-JD RUBBER FOOT JD3000-R-08 MOUNTING COMP.
3250W Generator Generator Q 7 1911 Jo c_ \ \ 3 1 \ 8 , \ 3 5 9 6 Description SP-GG300-C-01-JD STATOR COVER JD3000-S-01 STATOR ASSY. J D3000-S-02 FAN JD3000-S-03 SP-GG300-C-02-J D Part. No SP-GG300-C-03-JD COOLING SP-GG300-C-04-JD BRUSH SP-GG300-C-05-JD TAPPING SP-GG300-C-06-JD GENERATOR SP-GG300-C-07-JD NUT (5mm) JD3000-S-07 SP-GG300-C-08-JD FLANGE JD3000-S-08 SP-GG300-C-09-JD AUTO VOLTAGE SP-GG300-Q-10-JD GENERATOR SP-GG300-Q- NUT 11 -JD ASSY.
