Owner's Manua! 350O SP-GG350 ton s_nvlcE CALL: 888-8964881 PARASERVICIO LLAME:
DANGER Carbon Using a generator Monoxide indoors WiLL Carbon KiLL YOU iN MINUTES. Monoxide Generator exhaust contains high levels of carbon monoxide (CO), a poisonous gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even If you cannot smell the exhaust, you could be breathing CO. • NEVER use a generator inside homes, garages, crawlspaces, or other partly enclosed areas. Deadly levels of carbon monoxide can build up in these areas.
.5KWGenerator Table of Contents Topic Page Safety Guidelines - Definitions 3 General Precautions 3 Assembly 12 Specifications 15 Installation 16 Pre-Operation Check 18 Operation 19 Inspection, Cleaning, and Maintenance 23 Compliance 25 Maintenance Schedule 26 Transporting/Storage 30 Limited Warranty 32 Parts Listing 35 WARNING! READ AND UNDERSTAND ALL SAFETY PRECAUTIONS IN THIS MANUAL BEFORE OPERATING.
Owner'sManual Safety Guidelines- Definitions This manual contains important information that you need to know and understand in order to protect YOUR SAFETY and to PREVENT EQUIPMENT PROBLEMS. The following symbols help you recognize this information. Please read the manual and pay attention to these sections. WARNINGJWARNINGSINDICATEA CERTAINTYOR STRONG POSSIBILITYOF PERSONALINJURYOR DEATHIF INSTRUCTIONS ARE NOTFOLLOWED.
3.5KWGenerator Carbon Monoxide When this tool is running, ensure that the area is well ventilated. Never run the engine in an enclosed area. Run the engine in an open area or with an exhaust evacuation system in an enclosed area. WARNING!THE EXHAUSTCONTAINSPOISONOUSCARBON MONOXIDEGAS THATCAN CAUSELOSS OFCONSCIOUSNESS AND MAY LEADTO DEATH. Gasoline and Oil This product requires oil and fuel. Attempting to start the engine without oil will ruin the engine and void the warranty. Work in well ventilated area.
Owner'sManual General Precautions (cont'd) Gasoline and Oil (cont'd) Excessive buildup of unburned fuel gases in the exhaust system can create a potentially explosive condition. This buildup can occur after repeated failed start attempts, valve testing, or hot engine shutdown. If this occurs, open exhaust system drain plugs, if equipped, and allow the gases to dissipate before attempting to restart the generator.
3.5KWGenerator • Grounded tools must be plugged into an outlet properly with all codes and ordinances, Never remove the grounding prong or modify the plug in any way, Do not use any adapter plugs, • Grounding provides a low-resistance path to carry electricity away from the user in the event of an electrical malfunction, • Double insulated tools are equipped with a polarized plug where one blade is wider than the other. This plug fits in a polarized outlet only one way.
Owner'sManual General Precautions (cont'd) Electrical Safety (cont'd) Before servicing equipment powered by the generator, disconnect the equipment from its power input. Keep all electrical equipment clean and dry. Replace any wiring where the insulation is cracked, cut abraded or otherwise degraded. Replace terminals that are worn, discolored, or corroded. Keep terminals clean and tight. Insulate all connections and disconnected wires. Guard against electric shock.
3.5KWGenerator General Precautions(cont'd) GeneratorUse andCare • • • • • Make sure the power switch is in its "OFF" position and disconnect the spark plug wire before making any adjustment, changing accessories, or Storing the generator. Such preventive safety measures reduce the risk of starting the generator accidentally. Store idle generators out of reach of children and other untrained persons. Generators are dangerous in the hands of untrained users. Maintain generators with care.
Owner'sManual General Precautions (cont'd) Installation Ensure installation meets all applicable safety, and local and national electrical codes. The installation performed by a qualified, licensed electrician and building contractor. All electrical work, including the earth-ground connection, should be completed by a licensed electrician. All separate fuel storage or generator supply facility must be built or installed in full compliance with all relevant local, state, and federal regulations.
3.5KWGenerator General Precautions (cont'd) Mechanical Always make sure the power switch is in its "OFF" position. Disconnect the spark plug wire, and allow the engine to completely cool before carrying out maintenance. Check for damaged parts. Before using the generator, any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function.
Owner's Manual General Precautions (cont'd) Noise Prolonged exposure to noise levels above 85 dB is hazardous to hearing. Always wear ANSI approved ear protection when operating or working around the Generator when it is running. Extension Cord If an extension cord (not included) is used, make sure to use only UL approved cords having the correct gauge and length according to the following table: NameplateAmps (@ full load) Cord Lengths 0'-50' 50'-100' 0-5 16 16 5.1 -8 16 14 8.
3. KW Gen rator Assembly Unpacking 1. Remove the generator and loose parts box from the carton. 2. Compare the accessory with the inventory list below. Loose Parts (Wheel kit and handle) Check all loose parts against the following list. Contact your dealer toll free at 888.896.6881 if any of the loose parts shown are not included with your generator Hardware Check: Your Hardware Kit should include: 1 1 Handle with bolt 2 1 Handle Retainer Bracket with Bolt 3 4 (six) 8mm bolts, (6mm x 1.
Own r's Manual Assembly Handle Installation. Start by installing the handle on the frame with two 8mm bolts. Then install the handle retainer as shown. Floor Mount Instalation This generator has an option of not using the mobility kit. If this is desired, just install the 4 rubber mounts on the frame as shown. (this is why there are 6 mounts). If you want to use the mobility kit, save the 4 mounts in a safe place, and continue to the "mobility kit installation." section.
Generator Assembly Wheel Kit Installation Start by installing the rubber floor mounts onto the support teg as shown. Note: The leg should be installed on the same side as the putt handle. Here is the hardware required to install the support leg. Place a block of wood under the generator so that you don't have to hold it up while trying to install the teg. Place the support leg under the frame. Push the bolt thru the frame and thru the leg. Thread a nut onto the bolt. Tighten with a wrench.
Owner's Manual Specifications AC electrical Current output Continuous/rated 120/240VAC @ 25/12.5A, 60Hz wattage 3,000 Peak wattage Outlets 3,500 Two 120 VAC, 3- spring grounded One 120/240 VAC, twist lock, 4- sprin_ _rounded DC electrical Current output Gasoline 12VDC @8.3A engine Horsepower Type 6.5 HP 4-cycle OHV air-cooled recoil start Displacement 196cc Oil capacity 0.63 quart (0.
3.5KW Generator Installation Note. Prior to powering tools and equipment, make sure the generator's rated voltage, wattage, and amperage capacity (two 120V-25AMPs outlets/one 240V- 12.SAMPs outlet) is adequate to supply all electrical loads that the unit willpower./fpowering exceeds the generator's capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator.
Owner's Manual Installation (cont'd) Support and Mounting Mount the generator on a concrete slab capable of supporting the weight of the generator. The slab must extend on all sides beyond the flame by at least one foot. Contact a cement contractor for slab specifications if necessary. Attach the flame to the concrete slab using 3/8" diameter expansion anchor bolts (not supplied). Grounding electrician perform this procedure.
3.5KW Generator PRE-OPERATION CHECK Fuel Recommendation 1. Check the fuel level gauge. 2. Refill the tank if the fuel level is low. Do not fill above the shoulder of the fuel strainer. , Gasoline is extremely flammable and is explosive undei"certain conditions. - Refuel in a well-ventilated area with the engine stopped. Do not smoke or allow flames or sparks in the area where the engine is refueled or where gasoline is stored. = Do not overfill the fuel tank (there should be no fuelin the fillerneck).
Owner's Manual Operation Note. The parts//stings mentioned below. above are he/pful for/ocating the contro/s CAUTION." PRIOR TO FIRST USING THE GENERA TOR, THE ENGINE MUST BE FILLED WiTH APPROX/MA TEL Y ¾ (0. 63) QUAR T OFA HiGH QUALITY SAE 10W-30 GRADE ENGINE OiL.
3.5KW Generator Operation Operation Panel © D 1. Engine Switch To start engine turn switch to "ON" position; 2. Voltage Selector Switch To stop engine Switch to your desired voltage 120V or 240V before output on the "OFF" position 3. Oil Lamp 4. 12V DC Plug Used for 12V battery recharging only 5. 125V/250V 30A Locking Plug Use under 120V or 240V with full power output 6. 125V 20A Duplex Plug Use under 120V or 240V with full power output 7.
Owner's Manual Operation (cont'd) Starting 1 Make sure the electrical powered tools/equipment that will be used are not plugged into the generator while the engine is started. 2 Open the fuel valve 3 Close the choke lever to about 1/8" clearance. 4Turn the engine power switch to ENGINE S_ its "ON" position. 5 Hold the start handle loosely and pull it slowly several time to allow the gasoline to flow into the Engine's carburetor. Then hold the start handle firmly and pull the rope hard and fast.
3.5KWGenerator Operation Powering 120/240Volt AC Tools And Equipment: 1 Prior to powering tools and equipment, make sure the generator's rated voltage, and amperage capacity (two 120V-25AMPs out/ets/one 240V- 12.SAMPs out/et) is adequate to supply all electrical loads that the unit will power. If powering exceeds the generator's capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator. CAUTION.
Owner's Manual Inspection, Cleaning, and Maintenance WARNING!ALWAYSMAKE SURE THE ENGINEPOWERSWITCHIS IN ITS "OFF" POSITION.DISCONNECTTHE SPARK PLUG WIREFROM THEENGINE.AND ALLOW SUFFICIENTTIMEFOR THE ENGINEAND GENERATOR TO COMPLETELY COOL BEFOREPERFORMINGANY INSPECTIONS,MAINTENANCE,OR CLEANING. Before each use, inspect the generator. Check for: Loose screws Misaligned or binding moving parts Cracked or broken parts Damaged electrical wiring Any other condition that may affect safe operation.
3.5KW Generator (Befit for theGenerators with CARBapproved.) inspection, Cleaning, and Maintenance • Spark arrestor maintenance: 1) unscrew screw from the end of muffler. 2) Remove the spark arrestor. 3) Use a wire brush to remove carbon deposits from spark arrestor screen o If the generator has been running, the muffler will be very hoL Allow it to cool before proceeding. • The spark arrestor must be serviced every 100 hours to maintain its efficiency.
Owner's Manual Compliance Manufacturer:JIANGSU JIANGDONG GROUP CO. LTD. Engine Family:8JDGS.1961GA Certificate Number:JDG-NRSI-08-04 FELs: g/kW-hr HC+NOx: Effective Date: 1/7/2008 Date Issued: 1/7/2008 N/A Karl J. Simon, Director Compliance and Innovative Strategies Division Office of Transportation and Air Quality Pursuant to Section 213 of the Clean Air Act (42 U.S.C.
3.5KW Generator Periodic maintenance and adjustment is necessary to keep the generator in good operating condition, Perform the service and inspection at Me intervals shown in the Maintenance schedule below. _haust gas contains poisonous carbon monoxide. Shut off the engine before performing any maintenance, if the engine must be run, make sure the area is well ventilated, [ NOTICE J Use only genuine JD parts or their equivalent for maintenance or repair.
Owner's Manual MAINTENANCE Air cleaner service A dirty air cleaner will restrict air flow to the carburetor. To prevent carburetor malfunction, service the air cleaner regularly. Service more frequently when operating the generator in extremely dusty areas. Using gasoline or flammable solvent to clean the filter element can cause a fire or explosion. Use onlysoapy water or nonflammable solvent. [ NOTICE I Never run the generator engine wear will result. 1.
3.5KW Generator MAINTENANCE Fuel Sediment Cup Cleaning ' The sediment cup prevents dirt or water which may be in the fuel tank from entering the carburetor. If the engine has not been run for a long time, the sediment cup should be cleaned. 1. Turn the fuel valve to the OFF position.Remove the sediment cupl and Oring. 2. Clean the sediment cup, and O-ring, in nonflammable or high flash point solvent. 3. Reinstall O-ring, and sediment cup. 4. Turn the fuel valve ON and check for leaks.
Owner's Manual MAINTENANCE Spark Plug Service Recommended spark plugs: W20EPR-U (NIPPONDENSO) To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. If the engine has been running, the muffler will be very hot. Be careful not to touch the muffler. 1. Remove the spark plug cap, 2. Clean any dirt from around the spark plug base, 3. Use the wrench supplied in the tool kit to remove the spark plug. PLUG WRENCH 5.
3.5KW Generator TRANSPORTING/STORAGE When transportingthe generator, turn the engine switch and the fuel valve OFF. Keep the generator level to prevent fuel spillage, Fuel vapor or spilled fuel may ignite. Contact with a hot engine or exhaust system can cause serious burns or fires. Let the engine cool before transporting or storing the generator. Take care not to drop or strike the generator when transporting. Do not place heavy objects on the generator, Before storing the unit for an extended period: 1.
Owner's Manual TRANSPORTING/STORAGE 1. Drain the carburetor by loosening the drain screw. Drain the gasoline into a suitable container. Gasoline is extremely flammable and is explosive under certain conditions Perform this task in awell ventilated area with the engine stopped. Do not smoke or allow flames or sparks in the area during this DRAIN SCRE 2. Change the engine oi! 3. Remove the spark plug, and pour about a tablespoon of clean engine oil into the cylinder.
3.5KW Generator Limited Warranty STEELE® warrantsto the originalpurchaserwho usesthe productin a consumerapplication(personal,residentialor householdusage)that all productscoveredunderthis warrantyare free from defectsin materialand workmanshipfor one yearfrom the dateof purchase.All productscovered by this limitedwarrantywhich are usedin commercialapplications(i.e. incomeproducing)are warrantedto be free of defectsin materialand workmanshipfor 90 daysfrom the dateof originalpurchase.
Owner's Manual Limited Warranty (cont'd) THISWARRANTYDOESNOTCOVER: • Merchandisesoldas reconditioned,usedas rentalequipment,or flooror displaymodels.
3.5KW Generator Limited Warranty • • ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECTS, FAILURE OR MALFUNCTION OF THE PRODUCT IS NOT COVERED BY THISWARRANTY. Some states do not allow the exclusion, so it maynot apply to you. IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE.
Owner's Manual PARTS LISTI NG 35
3500W Generator Cylinder head system assy. APA Part No. Descri tion Part. No SP-GG350-A-01-JD CYLINDER HEAD COMP. JF200-A-01 SP-GG350-A-02-JD EX. VALVE GUIDE JF168-A-02 SP-GG350-A-03-JD IN. VALVE GUIDE JF168-A-03 SP-GG350-A-04-JD VALVE SP-GG350-A-05-JD CYLINDER SP-GG350-A-06-JD HEAD COVER COMP. JF168-A-06 SP-GG350-A-07-JD HEAD COVER PACKING JF168-A-07 SP-GG350-A-08-JD TUBE SP-GG350-A-09-JD HEAD COVER COMP.
3500W Generator Cylinder barrel \o \ 15 APA Part No. \ \ 8 B 17 Descri tion Part. No SP-GG350-B-01-JD CRANK CASE JF200-B-01 SP-GG350-B-02-JD OIL LEVEL SWITCH ASSY.
3500W Generator Crankcase cover system assy. 1 \ 7 4 3 APA Part No. SP-GG350-C-01 Descri -JD C tion Part. No CRANKCASE COVER JF168-C-01 SP-GG350-C-02-JD CRANKCASE COVER SP-GG350-C-03-JD OiL SCALE SP-GG350-C-04-JD OiL SCALE SP-GG350-C-05-JD OiL SEAL(q)25Xq_41.
3500W Generator Crankshaft system assy. \ 1 D APA Part No. Descri tion SP-GG350-D-OI-JD CRANKSHAFT SP-GG350-D-02-JD SEMICIRCLE Part. No COMP.
3500W Generator Piston and connecting rod system assy. 5 / 6 10 9 APA Part No. Descri tion Part.
3500W Generator Recoil starter system assy. 14 7\ 7 APA Part No. SP-GG350-F-01 Descri -JD tion Part. No PIVOT ADJUSTING NUT JF168-F-01 SP-GG350-F-02-JD ROCKER ARM PIVOT JF168-F-02 SP-GG350-F-03-JD ROCKER ARM JF168-F-03 SP-GG350-F-04-JD PIVOT BOLT (MS) JF168-F-04 SP-GG350-F-05-JD PUSH ROD GUIDE SP-GG350-F-06-JD PUSH ROD JF168-F-06 SP-GG350-F-07-JD VALVE JF168-F-07 SP-GG350-F-08-JD CAMSHAFT JF168-F-08 SP-GG350-F-09-JD VALVE JF168-F-09 SP-GG350-F-10-JD EX.
3500W Generator Recoil starter system assy. / 5 / \ 6 12 3 7 APA Part No. Descri tion Part. No SP-GG350-G-01-JD RECOIL STARTER SP-GG350-G-02-JD SETTING SCREW JF168-G-02 SP-GG350-G-03-JD SPRING RETAINER JF168-G-03 SP-GG350-G-04-JD PLATEN SPRING JF168-G-04 SP-GG350-G-05-JD STARTER SP-GG350-G-06-JD RETURN SPRING SP-GG350-G-07-JD RECOIL STARTER REEL JF168-G-07 SP-GG350-G-08-JD RECOIL STARTER SPRING JF168-G-08 SP-GG350-G-09-JD RECOIL STARTER CASE COMP.
3500W Generator Fan cover system assy. 6 2 tion H APA Part No. Descri Part. No SP-GG350-H-01-JD FAN COVER SP-GG350-H-02-JD FLYWHEEL SP-GG350-H-03-JD SHROUD SP-GG350-H-04-JD AIR CLEANER SP-GG350-H-05-JD FLANGE BOLT (M6 X 12) JF168-H-05 SP-GG350-H-06-JD FLANGE BOLT (M6 X 16) JF168-H-06 COMP.
3500W Generator Carburetor system assy. 1 3 / 4 I APA Part No. SP-GG350-1-01 Descri -JD tion Part. No CARBURETOR ASSY.
3500W Generator Flywheel system Assy. \ 4 \ 3 \ tion j APA Part No. Descri Part. No SP-GG350-J-01-JD FLYWHEEL SP-GG350-J-02-JD FLANGE SP-GG350-J-03-JD COOLING FAN JF168-J-03 SP-GG350-J-04-JD STARTER PULLEY JF168-J-04 SP-GG350-J-05-JD FLYWHEEL SP-GG350-J-06-JD STOP SWITCH SP-GG350-J-07-JD IGNITION SP-GG350-J-08-JD SPARK JF168-J-01A BOLT (M6 X 25) NUT (M16) JF168-J-02 JF168-J-05 CORD JF168-J-06 COIL ASSY. JF168-J-07 PLUG CAP ASSY.
3500W Generator Control System Assy. / M APA Part No. SP-GG350-M-01 Descri -JD tion Part. No CONTROL ASSY. SP-GG350-M-02-JD CONTROL BASE COMP.
3500W Generator Muffler System Assy. N APA Part No. Descri tion SP-GG350-N-01-JD MUFFLER SP-GG350-N-02-JD Part. No STAY COMP. JD3000-N-01 FLANGE BOLT (M8 X 40) JD3000-N-02 SP-GG350-N-03-JD FLANGE BOLT (M6 X 16) JD3000-N-03 SP-GG350-N-04-JD MUFFLER SP-GG350-N-05-JD MUFF. OUTER SP-GG350-N-06-JD FLANGE COMP. JD3000-N-04 PROTECTOR BOLT (M8 X 12) 47 COMP.
3500W Generator Air cleaner \ 3 O APA Part No. Descri SP-GG350-O-01-JD AIR CLEANER COVER SP-GG350-O-02-JD AIR CLEANER ELEMENT SP-GG350-O-03-JD FLANGE SP-GG350-O-04-JD AIR CLEANER SEPARATOR JD3000-C-04 SP-GG350-O-05-JD AIR CLEANER SEAL JD3000-C-05 SP-GG350-O-06-JD AIR CLEANER CASE COMP JD3000-C-06 SP-GG350 GASKET -O-07-JD tion Part.
3500W Generator Fuel tank system assy. 4 lo \ 12 APA Part No. Descri SP-GG350-P-01-JD FUEL P 11 tion Part.
3250W Generator Control box assy. 11 10 2 3 4 5 6 8 tion 9 Q APA Part No. Descri Part.
3500W Generator Frame Comp assy. 8_ MOUNTING R 2 SP-GG350-R-01-JD FUEL TANK BOLT JD3000-R-01 SP-GG350-R-02-JD FRAME COMP. SP-GG350-R-03-JD FLANGE BOLT JD3000-R-03 SP-GG350-R-04-JD FLANGE NUT ML.
3500W Generator Generator 7 19 11 8 4 3 13 \ \2 12 12 \ 3 \ 9 10 S APA Part No. SP-GG350-S-01 Descri -JD tion Part. No STATOR COVER JD3000-S-01 SP-GG350-S-02-JD STATOR ASSY. JD3000-S-02 SP-GG350-S-03-JD COOLING FAN JD3000-S-03 SP-GG350-S-04-JD BRUSH SP-GG350-S-05-JD TAPPING SP-GG350-S-06-JD GENERATOR SP-GG350-S-07-JD NUT _ SP-GG350-S-08-JD FLANGE SP-GG350-S-09-JD AUTO VOLTAGE SP-GG350-S-10-JD GENERATOR SP-GG350-S-11 NUT -JD ASSY.
3500W Generator Generator APA Part No. De scri tion SP-GG350-S-17-JD HEX.BOLT SP-GG350-S-18-JD VOLT CHANGE SP-GG350-S-19-JD PLAIN WASHER Part.
3500W Generator Wheel arid hand assy. /12 _ /12 /19 \ 3 6 )/12 6 7 16 ,Z 12 _8 1 3 9 _ 11 1 T APA Part No.
3500W Generator T Wheel and hand assy. APA Part No. Descri tion Part. No SP-GG350-T-18-JD BRACKET A JD3500-T-18 SP-GG350-T-19-JD BRACKET B JD3500-T-19 16273 E. Gale Ave. City Of Industw, CA 91745 www.steele-products.
