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6000W Table of Contents Topic Page Limited Warrant 3 Safety 5 Guidelines General Precautions 6 Battery 15 Assembly 16 Operation 19 Inspection, Cleaning and Maintenance 25 Installation 26 Compliance 28 Specifications 29 General 30 Parts Listing WARNING! READ AND UNDERSTAND ALL SAFETY PRECAUTIONS IN THIS MANUAL BEFORE OPERATING. FAILURE TO COMPLY WITH INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PERSONAL INJURY, PROPERTY DAMAGE, AND/OR VOIDING OF YOUR WARRANTY.
O er's Manual Limited Warranty STEELE® warrants to the original purchaser who uses the product in a consumer application (personal, residential or household usage) that all products covered under this warranty are free from defects in material and workmanship for one year from the date of purchase. All products covered by this limited warranty which are used in commercial applications (i.e.
6000W Generator Limited Warranty (cont'd) THIS WARRANTY • Merchandise DOES NOT COVER: sold as reconditioned, used as rental equipment, or floor or display models.
Safety Guidelines - Definitions This manual contains important information that you need to know and understand in order to protect YOUR SAFETY and to PREVENT EQUIPMENT PROBLEMS. The following symbols help you recognize this information. Please read the manual and pay attention to these sections. Save These Important Safety Instructions! Read and understand all of these safety sure to retain them for future use. instructions.
000W Generator General Precautions WARNING! FAILURE TO FOLLOW SEVERE iNJURY OR DEATH. THESE iNSTRUCTiONS CAN RESULT iN CAUTION: FAILURE TO FOLLOW THESE iNSTRUCTiONS CAN ALSO RESULT iN DAMAGE TO THE TOOL AND/OR THE iTEM YOU ARE WORKING ON. Carbon Monoxide When this tool is running, ensure that the area is well ventilated. Never run the engine in an enclosed area. Run the engine in an open area or with an exhaust evacuation system in an enclosed area.
Owner's Manual General Precautions (cont'd) Gasoline and Oil (cont'd) ,, Do not smoke, or allow sparks, flames tank. Fuel vapors are explosive. or other sources of ignition around the engine and fuel ,, Keep grounded conductive objects, such as tools, away from exposed, live electrical connections to avoid sparking or arcing. These events could ignite fumes or vapors.
6000W Generator General Precautions (cont'd) Work Area ,, Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. ,, Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Generators create sparks which may ignite the dust or fumes. ,, Keep bystanders, children, shields as needed. Electrical ,, Grounded grounded grounding plugs. and visitors away while operating a generator.
General Precautions (cont'd) Electrical Safety (cont'd) ,, All connections and conduits from the generator to the load must only be installed by trained licensed electricians, and in compliance with all relevant local, state, and federal electrical codes and standards, and other regulations where applicable. ,, The generator must be earth-grounded electrical codes and standards before • Do not attempt soggy ground. to connect for fixed installations operation.
6000W Generator General Precautions (cont'd) Personal Safety (cont'd) ,, Avoid accidental starting. Make sure the power switch the spark plug wire when not in use. is in its "OFF" position, ,, Remove adjusting keys or wrenches before turning the generator on. A wrench left attached to a rotating part of the generator may result in personal injury. ,, Do not overreach. Keep proper ,, Use safety equipment. Always goggles. Dust mask, non=skid appropriate conditions.
Dwner s M | General Precautions (cont'd) Servicing Maintain labels and name plates on the generator and engine. These carry important If unreadable or missing, contact KingCraft® immediately for a replacement. Generator performed service must be performed only qualified repair personnel. by unqualified personnel could result in a risk of injury. Service information. or maintenance When servicing a generator, use only identical replacement parts. Follow all appropriate instructions in this manual.
6000W Generator General Precautions (cont'd) Installation (cont'd) ,, If the generator is installed should not be run outdoors outdoors, it must be weatherproofed without protection to the generator and should be soundproofed. and wiring conduit. ,, The generator weighs 1901bs (approx). Two or more people should this product.
Owner's M ua! General Precautions (cont'd) Mechanical (cont'd) ,, Do not operate the generator with safety guards removed. attempt to reach around the safety guard for maintenance While the generator is running, or any other reason. ,, Keep hands, arms, long hair, loose clothing, and jewelry away from moving when engine parts are moving fast they cannot be seen clearly. ,, Keep access doors on enclosures closed and locked when access parts. clothing ,, Do not alter or adjust manufacturer.
6000W General Precautions Extension Cord If an extension correct gauge cord (not included) is used, make sure to use only UL approved and length according to the following table: NamepUate Amps (cont'd) (@ Cord cords having the Lengths full Uoad} 0 ft,- 50 ft, 50 ft,-lO0 ft, 100 ft,-150 ft, 0 - 5 16 AWG 16 AWG 12 AWG 5.1 - 8 16 AWG 14 AWG 10 AWG 8.1 - 12 14 AWG 12 AWG - 12.
Owner's M Battery This product does not need a battery.
6000W G orator Assembly Unpacking 1. Remove the generator and loose parts box from the carton. 2. Compare the loose parts with the inventory list below. Loose Parts (Wheel kit and handle) Check al! loose parts against the following list. Contact your dealer toll free at 888.896.6881 if any of the loose parts shown are not included with your generator Hardware Check: Your Hardware Kit should include: 1 1 Handle with bolt and bracket 2 1 Handle Retainer Bracket with Bolt 3 6 (six) 8ram bolts, (6ram x 1.
Assembly Handle Installation. Start by installing the handle on the frame with two 8mm bolts. Then install the handle retainer as shown. Floor Mount Instalation This generator has an option of not using the mobility kit. If this is desired, just install the 4 rubber mounts on the frame as shown. (this is why there are 6 mounts). If you want to use the mobility kit, save the 4 mounts in a safe place, and continue to the "mobility kit installation." section. Here is a picture mounts installed.
6000W Generator Assembty Wheel Kit installation Hare s the hardware reqt}ired to k_s_a# the sappo_ tag, Piace a b!ook o_ wood _{_der the 9enarator so lhat you den[ have to ham it up while trying to iestall the Ieg_ Place the suppor[ le9 under the _ramei, Push #)e bait #)ru lhe f_me and thru the leg. Thread a _}ut onto the boA, Tighien with a wrench, gram by {nsta!Ii_9 H_e rubb_ floor muunts onto #}e suppo_ a5 _how n¢ _e9 Note: The _3 shouki be installed on #_e same skte as tf}e pull handle.
Operation F0o, t0o, Control Panel Fuel Switch Pull Start NOTE: THE PARTS LISTED ABOVE ARE HELPFUL CONTROLS MENTIONED BELOW. FOR LOCATING THE CAUTION: PRIOR TO FIRST USING THE GENERATOR, THE ENGINE MUST FILLED WiTH OiL OF A HiGH QUALITY SAlE 10W=30 GRADE ENGINE OiL. BE TO DO SO, UNSCREW AND REMOVE THE ENGINE'S OiL DiPSTiCK LOCATED AT THE BOTTOM OF THE ENGINE CRANKCASE. FILL THE ENGINE'S CRANKCASE UNTIL THE OiL LEVEL iS LEVEL WiTH THE UPPER MARKED LiNE ON THE DiPSTiCK.
6000W Generator Operation (cont'd) Starting 1. Turn the engine switch to the ON position. The engine switch enables and disables the ignition system. OFF: To stop the engine ON: To run the engine 2. The fuel valve is located between the fuel tank and the carburetor. When the valve lever is in the ON position, fuel is allowed to flow from the fuel tank to the carburetor. Be sure to return the fuel valve lever to the OFF position after stopping the engine. 3.
Operation (cont'd) Starting 4. Operate the Recoil Starter: Pull the starter grip lightly until you feel resistance, then pull briskly. Return the starter grip gently. Pulling the starter grip operates the recoil starter to crank the engine 5. If the choke lever has been moved to the CLOSED position to start the engine, gradually move OPEN position as the engine warms up. Stopping it to the Engine 1. Turn the engine switch to the OFF position. OFFJ/J 2.
6000W Operation (cont'd) Powering 120 Volt AC Tools And Equipment: 1. Prior to powering tools and equipment, make sure the generator's rated voltage, and amperage capacity (120VAC @ 20 AMPs) is adequate to supply all electrical loads that the unit will power. If powering exceeds the generator's capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator.
Operation (cont'd) Powering 12 Volt DC tools and Equipment: 1. Prior to powering tools and equipment, make sure the generator's rated voltage, and amperage capacity (12VDC) is adequate to supply all electrical loads that the unit will power. If powering exceeds the generator's capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator. 2. Connect the power cord of a 12 VDC powered tool or equipment to the DC Terminals.
6000W Generator Operation (cont'd) Spark Plug Service In order to service the spark plug, you will need a spark plug wrench (commercially available). Recommended spark plugs: NHSP LD F7TC. To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. 1. Remove the spark plug cap. 2. Use a spark plug wrench to remove the spark plug. 3. Visually inspect the spark plug. Discard it if the insulator is cracked or chipped.
Ow M J inspection, Cleaning, and Maintenance WARNING! ALWAYS MAKE SURE THE ENGINE POWER SWITCH iS iN iTS "OFF" POSiTiON. DISCONNECT THE SPARK PLUG WiRE FROM THE ENGINE. AND ALLOW SUFFiCiENT TiME FOR THE ENGINE AND GENERATOR TO COMPLETELY MAINTENANCE, • Before each use, inspect COOL BEFORE PERFORMING OR CLEANING. the generator.
6000W Generator Installation NOTE: PRIOR TO POWERING TOOLS AND EQUIPMENT SURE THE GENERATOR'S RATED VOLTAGE, WATTAGE CAPACITY IS ADEQUATE TO SUPPLY ALL ELECTRICAL THAT THE UNiT WiLL POWER. iF POWERING EXCEEDS CAPACITY, iT MAY BE NECCESSARY TO GROUP TOOLS AND/OR EQUIPMENT FOR CONNECTION SEPERATE GEN ERATOR. MAKE AND AMPERAGE LOADS THE GENERATOR'S ONE OR MORE TO A OF THE Electrical and other permits may be required for the installation of emergency power systems.
Installation (cont'd) Supporting and Mounting Mount the generator on a concrete slab capable of supporting the weight of the generator. The stab must extend on all sides beyond the frame by at least one foot. Contact a cement contractor for slab specifications if necessary. Attach the frame to the concrete stab using 3/8" diameter expansion anchor bolts (not supplied).
6000W Generator Compliance UNITED STATES ENVIRONMENTAL WASHINGTON, DC 20460 2005 Model Year Certifcate ,, Manufacturer. ,, Certificate • Effective Jiangsu Number: Date: • Date Issued: PROTECTION AGENCY, of Conformity Jiandong Group Co. Ltd. JDG-NRSI-05-04 12/09/2005 12/09/2005 Merrylin Zaw-Mon, Director, Compliance Transportation and Air Quality. and Innovation Strategies Division, Office of Pursuant to Section 213 of Clean Air Act (42 U.S.C.
Specifications AC electrical Current Output Continuous/rated 120V/240V Wattage AC @ 42/21A 60Hz 5,000 Peak Wattage 6,000 Outlet Two 120V outlets One 120V twistqock outlet One 120/240V AC twistqock outlet q DO electrical Gasoline 12V 8.3A Horsepower 13 engine Type 4-cycle Displacement OHV air-cooled 1.16 quart (1.1 liter) EPA approved yes Type Unleaded Capacity 6.6 gallons time gasoline (25 liters) 11 hours at half load 9 hours at full load (approx.
6000W Generator General Parts Listing This list is provided for reference purposes only. All repairs and part replacement should be performed by a qualified technician. Some parts may not be available as single replacements. A APA Part No. Descri APG3009=A=01=JD HEAD COVER COMP. APG3009=A=02=JD HEAD COVER WASHER APG3009=A=03=JD WASHER APG3009=A=04=JD HEAD COVER COMP.
6000W Generator General Parts Listing t2 5 12: APA Part No. APA3009-B-01 Descri -JD APA3009-B-02-JD APA3009-B-03-J B tion FLANGE Part. BOLT (M6X 14) OIL LEVEL SWITCH D 0-RING No JF340-B-01 ASSY.
6000W Generator General Parts Listing 3 16 7 t4 _5 C APA Part No. APA3009=C=01 =JD Descri tion Part. DUCT COVER JD5000=A=01 APA3009=C=02=JD FLANGE APA3009=C=03=JD OIL SCALE APA3009=C=04=JD OIL SCALE APA3009=C=05=JD OIL SEAL(35X APA3009=C=06=JD FLANGE APA3009=C=07=JD CRANKCASE APA3009=C=08=JD GOVERNOR GEAR WASHER APA3009=C=09=JD GOVERNOR GEAR APA3009=C=I SLIDER SHAFT SLIDER WASHER APA3009=C.
6000W Generator General Parts Listing D APA Part No. Descri tion APG3009=D=OI=JD CRANKSHAFT APG3009=D=02=JD BALANCER Part. COMP.
6000W G General Parts Listing 4 APA Part No. Descri APG3009-E-01-JD COMPRESSION RING A JF390-E-01 APG3009-E-02-JD COMPRESSION RING B JF390-E-02 APG3009-E-03-JD OIL RING A JF390-E-03 APG3009-E-04-JD OIL RING JF390-E-04 APG3009-E-05-JD PISTON APG3009- P ISTO N E-06-J D tion Part.
6000W General Parts Listing F APA Part No. Descri APG3009-F-01-JD PIVOT ADJUSTING APG3009-F-02-JD ROCKER ARM PIVOT JF340-F-02 APG3009-F-03-JD ROCKER ARM JF340-F-03 APG3009-F-04-JD PIVOT BOLT APG3009-F-05-JD PUSH APG3009-F-06-JD ROD PUSH JF240-F-06 APG3009-F-07-JD VALVE LIFTER JF240-F-07 APG3009-F-08-JD CAMSHAFT JF390-F-08 APG3009- VALVE ROTATO R J F340- F-06 F-09-J D APG3009-F-10-JD APG3009-F-11 tion Part. JF340-F-01 JF340-F-04 ROD GUIDE EX.
6000W Generator General Parts Listing 5 5 9 12 / G APA Part No. Descri tion APG3009-G-01-JD RECOIL STARTER APG3009-G-02-JD SETTING SCREW JF340-G-02 APG3009-G-03-JD SPRING RETAINER JF340-G-03 APG3009-G-04-JD PLATEN SPRING JF340-G-04 APG3009-G-05-JD STARTER APG3009-G-06-JD DETENT SPRING APG3009-G-07-JD RECOIL STARTER APG3009-G-08-JD START APG3009-G-09-JD RECOIL STARTER CASE COMP.
6000W Generator General Parts Listing 4 2 APA Part No. APG3009-H-01 Descri -J D tion H Part. SH ROU D No J F340- H-01 APG3009-H-02-JD FLANGE BOLT (M6 X 14) APG3009-H-03-JD FAN COVER COMP.
6000W Generator General Parts Listing , 8 1 3 9 4 10 11 2 7 I APA Part No. Descri APG3009-1-01-JD TUBE CLIP JD3800-B-01 APG3009-1-02-JD TUBE A JD3800-B-02 APG3009-1-03-JD TUBE JD3800-B-03 APG3009-1-04-JD WIPE HARNESS APG3009-1-05-JD DASHPOT APG3009-1-06-JD MANUAL APG3009-1-07-JD CARBURETOR IRON GASKET JF340-1-05 APG3009-1-08-JD CARBURETOR ASSY.
6000W General Parts Listing 5 ,6 J APA Part No. APG3QO9-J-01 Descri -JD tion Part.
6000W Generator General Parts Listing 7 K APA Part No. Descri tion Part. APG3009-K-01-JD NOISE SUPPERSSOR APG3009-K-02-JD INGITION APG3009-K-03-JD STOP SWITCH CORD APG3009-K-04-JD STOP SWITCH CORD APG3009-K-05-JD FLANGE APG3009-K-06-JD CORD GROMMENT JF340-K-06 APG3009-K-07-JD CHARGE COIL ASSY. JF340-K-07 APG3009-K-08-JD FLANGE BOLT (M6 X 40) JF340-K-08 APG3009-K-09-JD CORD CLAMPER JF340-K-09 APG3009-K-10-JD FLANGE JF340-K-10 CAP ASSY. GOIL ASSY.
6000W General Parts Listing 9 I0 11 2 7 8 3 5 APA Part No. APG3009-M-01 M Descri Part. No CONTROL ASSY. JF340-M-01 APG3009-M-02-JD CONTROL BASE COMP.
6000W Generator General Parts Listing 2 6 ° APA Part No. Descri APG3009-N-01-JD FLANGE BOLT (M8 X 16) JD3800-B-01 APG3009-N-02-JD FLANGE BOLT (M6 X 12) JD3800-B-02 APG3009-N-03-JD MUFFLER STAY COMP. JD3800-B-03 APG3009-N-04-JD MUFFLER PROTECTOR APG3009-N-05-JD MUFFLER SIDE PROTECTOR APG3009-N-06-JD MUFF. APG3009-N-07-JD MUFFLER APG3009-N-08-JD MUFF. APG3009-N-09-JD EX. PIPE GASKET JD3800-B-09 APG3009-N-10-JD EX PIPE COMP.
6OOOW G General Parts Listing 3 6 3 0 APA Part No. Descri tion Part.
60BOW General Parts Listing 4 3 P APA Part No. Descri APG3009-P-01-JD FUEL FILLER APG3009-P-02-JD FUEL FILTER JD3800-D-02 APG3009-P-03-JD FUEL TANK COMP.
6000W G General Parts Listing !; 0 Q APA Part No. Descri tion Part. APG3009-Q-01-JD CONTROL APG3009-Q-02-JD ENGINE SWITCH APG3009-Q-03-JD DC 12V OUTPUT JD6500BST-E-03 APG3009-Q-04-JD VOLTM ETER ASSY.
6000W Generator General Parts Listing _7 3 3 2 R APA Part No. Descri tion Part. APG3009-R-01-JD FUEL TANK MOUNTING APG3009-R-02-JD FRAME APG3009-R-03-JD FLANGE BOLT (M6X 12) J03800-F-03 APG3009-R-04-JD FLANGE NUT M(.M_ JD3800-F-04 APG3009-R-05-JD BOTTOM RUBBER (LEFT) JD3800-F-05 APG3009-R-06-JD BOTTOM RUBBER (RIGHT) JD3800-F-06 APG3009-R-07-JD FLANGE NUT (M10) RUBBER COMP.
6000W G General Parts Listing 4 S APA Part No. Descri APG3009-S-01-JD STATOR APG3009-S-02-JD STATORASSY. JD6500-D-02 APG3009-S-03-JD COOLING JD6500-G-03 APG3009-S-04-JD BRUSH APG3009-S-05-JD TAPPING APG3009-S-06-JD RR HOUSING JD3800-G-06 APG3009-S-07-JD PAN JD3800-G-07 APG3009-S-08-JD FLANGE APG3009-S-09-JD AUTO VOLTAGE APG3009-S-10-JD GENERATOR APG3009-S- CABLE 11 -JD tion Part. COVER No JD6500-D-01 FAN JD3800-G-04 ASSY.
6000W General Parts Listing APA Part No. Descri tion Part. APG3009-S-18-JD HE×,BOLT APG3009-S-19-JD VOLT CHANGE APG3009-S-20-JD PLAIN WASHER APG3009-S-21-JD HEX.
