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Manua! Table Of Cuntents Topic Page Limited Warranty 2 Safety Guidelines 4 General Precautions 5 Battery 11 Assembly 12 Operation 15 Inspection, Cleaning and Maintenance 19 Installation 20 Compliance 21 Specifications 22 Parts List 23 _ WARNING! READ AND UNDERSTAND ALL SAFETY PRECAUTIONS IN THIS MANUAL BEFORE OPERATING, FAILURE TO COMPLY WITH INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PERSONAL INJURY, PROPERTY DAMAGE, AND/OR VOIDING OF YOUR WARRANTY, STEELE® PRODUCTS WILL NOT BE L
Manua! Limi|ed W uTan|¥ Steele® warrants to the original purchaser who uses the product in a consumer application (personal, residential or household usage) that all products covered under this warranty are free from defects in material and workmanship for one year from the date of purchase. All products covered by this limited warranty which are used in commercial applications (i.e.
Manua! Limi|ed W uTan|¥ Merchandise sold by Steele® which has been manufactured by and identified as the product of another company, such as gasoline engines. The product manufacturer's warranty, if any, will apply. ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECTS, FAILURE OR MALFUNCTION OF THE PRODUCT IS NOT COVERED BY THIS WARRANTY.Somestatesdo not allow the exclusion,so it may not applyto you.
Manua! Safety Guidelines - Definitiuns This manual contains important information that you need to know and understand in order to keep YOU SAFE and to PREVENT EQUIPMENT PROBLEMS, The following symbols help you recognize this information, Please read the manual and pay attention to these sections, Save These important Safety instructions! Read and understand all of these safety instructions= Be sure to retain them for future use, _ WARNING! Warnings indicate a certainty or strong possibility instructio
Manua! General Precautions ,_ WARNING! Failure to follow these instructions can result in severe injury or death. DANGER! Carbon Monoxide Using a generetor indoors WILL KILL YOU IN MINUTES. Carbon Monoxide Generator exhaust contains high levels of carbon monoxide (CO), a poisonous gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even If you cannot smell the exhaust, you could be breathing CO.
Manua! General Precautions Do not smoke, or allow sparks, flames or other sources of ignition around the engine and fuel tank. Fuel vapors are explosive. Keep grounded conductive objects, such as tools, away from exposed, live electrical parts and connections to avoid sparking or arcing. These events could ignite fumes or vapors. Do not refill the fuel tank while the engine is running or while the engine is still hot.
Manua! General Precautions Avoid body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators. increased risk of electric shock if your body is grounded. Do not expose generator to rain or wet conditions. electric shock. There is an Water entering a generator will increase the risk of Do not abuse the power cord. Keep power cords away from heat, oil, sharp edges, or moving parts. Replace damaged power cords immediately. Damaged power cords increase the risk of electric shock.
Manua! General Precautions Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts. Avoid accidental starting. Make sure the power switch is in its "OFF" position, and disconnect the spark plug wire when not in use. Remove adjusting keys or wrenches before turning the generator on.
Manua! General Precautions When servicing a generator, use only identical replacement parts. Follow all appropriate instructions in this manual. Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury. Heart Pacemakers ,_ WARNING! People with pacemakers should consult their physician(s) Electromagnetic pacemaker. before using this product.
Manua! General Precautions Check for damaged parts. Before using the generator, any part that appears damaged shouid be carefuiiy checked to determine that it wiil operate properly and perform its intended function. Check for aiignment and binding of moving parts, any broken parts or mounting fixtures, and any other condition that may affect proper operation technician.
Manual Battery Assembly To start generator with electric start you will need a battery (not included). You can use a 12v lawn tractor battery with the following specifications: The dimensions are W×7.5" D×5" H×7" (including terminals). A rated cranking amperage of 200. Terminals are regular, not reversed. Note: Using a battery not designed for this unit may void warranty. Also this generator can also be started with the pull start. Photos below demonstrate battery plate attachment.
Manua! Assembly Unpacking 1. Remove the generator and loose parts box from the carton. 2. Compare the loose parts with the inventory list below. LooseParts (Wheel kit and handle) Check all loose parts against the following list. Contact your dealer toll free at 888.896.
Manua! Assembly HafldJeIflstaiJatiofl Floor Mount Instaiation Start by installing the handle on the frame with two 8mm bolts= Then install the handle retainer as shown. This generator has an option of not using the mobility kit. if this is desired, just install the 4 rubber mounts on the frame as shown. (this is why there are 6 mounts), if you want to use the mobility kit, save the 4 mounts in a safe place, and continue to the "mobility kit installation." section.
Manua! Assembly Wheel Kit Installation Here is the hardware required to install the support leg. Place a block of wood under the generator so that you don't have to hold it up while trying to install the leg. Place the support leg under the frame. Push the bolt thru the frame and thru the leg. Thread a nut onto the bolt. Tighten with a wrench. Start by installing the rubber floor mounts onto the support leg as shown. Note: The leg should be installed on the same side as the pull handle.
Manua! Operation Electric Start ,_ Fuel Tank NOTE: The parts listed above are helpful for locating the controls mentioned below. d_ CAUTION: Prior to first using the generator, the engine must be filled with a high quality sae 10w-30 grade engine oil. To do so unscrew and remove the engine's oil dipstick located at the bottom of the engine crankcase. Fill the engine's crankcase until the oil level is level with the upper marked line on the dipstick. Then, screw the dipstick back into the oil fill hole.
Manua! 8peratiun Starting 1. Turn the engine switch to the ON position. The engine switch enables and disables the ignition system. OFF: To stop the engine. RUN: To run the engine. 2. The fuel vaive is iocated between the fuel tank and the carburetor. When the vaive iever is in the ON position, fuel is aiiowed to flow from the fuel tank to the carburetor. Be sure to return the fuel vaive iever to OFF Run Key Sta_ the OFF position after stopping the engine. 3.
Manua! Operatiun Powering120 Volt ACTools And Equipment: 1. Prior to powering tools and equipment, make sure the generator's rated voltage, and amperage capacity (120V AC) is adequate to supply all electrical loads that the unit will power. If powering exceeds the generator's capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator.
Manua! Operatiun Spark Plug Service In order to service the spark plug, you will need a spark plug wrench (commercially available). Recommended spark plugs: NHSP LD F7TC. To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. 1. Remove the spark plug cap. 2. Use a spark plug wrench to remove the spark plug. 3. Visually inspect the spark plug. Discard it if the insulator is cracked or chipped. Clean the spark plug with a wire brush if it is to be reused. 4.
Manual Spark Plug Service ,_ WARNING! Always make sure the engine power switch is in its "OFF" position. Disconnect the spark plug wire from the engine and allow sufficient time for the engine and generator to completely cool before performing any inspections, maintenance, or cleaning. Before each use, inspect the generator. Check for: Loose screws Misaligned or binding moving parts Cracked or broken parts Damaged electrical wiring Any other condition that may affect safe operation.
Ma.ua] lnstaJJa|ion ,_ NOTE: Prior to powering tools and equipment make sure the generator's rated voltage, wattage and amperage capacity is adequate to supply all electrical loads that the unit will power. If powering exceeds the generator's capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator. Electrical and other permits may be required for the installation of emergency power systems.
Ma.ua! Cumplian©e UNITED STATES ENVIRONMENTAL PROTECTION AGENCY,WASHINGTON, DC 20460 2005 Model Year Certificate of Conformity Manufacturer: Jiangsu Jiandong Group Co. Ltd. Certificate Number: JDG-NRSI-05-04 Effective Date: 12/09/2005 Date issued: 12/09/2005 Merryiin Zaw-Mon, Director, Compliance and innovation Quality. Strategies Division, Office of Transportation and Air Pursuant to Section 213 of Clean Air Act (42 U.S.C.
Manua! 5pe©ifi©atiuns AC EiectricaJ Current Output 120V/240V AC @ 50/25A 60Hz Rated Wattage 6,000 Peak Wattage 7,500 Outlet 2-120V outlets, 1-120V twist-lock 1-120/240V twist-lock DCEiectricaJ 12V 8.3A Horsepower 13 Type 4-cycle OHV air-cooled Recoil & GasoJineEngine Electric Start Displacement 389cc Oil Capacity 1.16 quart (1.1 liter) EPAapproved Yes Type Unleaded gasoline Capacity 6.6 gallons Running Time 9 hours (approx.
Manua! P_u_ts Lisi A Cylinder Head assy. 10 \ 10 \ 23 \ \ 4 5 \ 12 \ 11 \ 8 8 APA Part No. Description Part. No APG3009-A-01-JD HEAD COVER COMP. BOLT JF340-A-01 APG3009-A-02-JD HEAD COVER WASHER COMP. JF340-A-02 APG3009-A-03-JD WASHER COVER PACKING JF340-A-03 APG3009-A-04-JD HEAD COVER COMP.
Manua! P_u'ts Lisi 13 Cylinder Barrel --8 @--7 12 11 10 \ 13 \ 5 \ 12 1 \3 4 14 APA Part No. Description Part. No APG3OO9-B-O1-JD FLANGE BOLT (M6X 14) JF340-B-01 APG3OO9-B-O2-JD OIL LEVEL SWITCH ASSY. JF240-B-02 APG3OO9-B-O3-JD O-RING (14ram) JF240-B-03 APG3OO9-B-O4-JD FLANGE NUT (MIO) JF340-B-02 APG3705-B-O5-JD CRANK CASE JF390-B-02 APG3OO9-B-O6-JD BALL BEARING (6207) JF340-B-04 APG3OO9-B-O7-JD WASHER( 4 8.
Manua! P u ts Lisi C Crankcase Cover System Assy. \ 6 6 \ \ 7 6 2 3 \ 1 APA Part No. Description Part.
Manua! P_u_ts Lisi D Crankshaft Assy. 2 \ 1 APA Part No. Description Part.
Manua! P_u_ts Lisi E Piston & Connecting RodAssy. 1 \ \ 1 8 10 / 6 9 5 APA Part No. Description Part.
Manua! P_u'ts Lisi RecoilStarter Assy. 1 \ \ 2 15 \ 14 8 APA Part No. Description Part.
Manua! P_u_ts Lisi G RecoilStarter Assy. 12 10 6 12 \ © © \ 12 \ 3 2 7 APA Part No. Description Part.
Manua! P_u_ts Lisi H Fan Cover Assy. 2 \ 2 \ 2 © \ 2 \ 3 \ 2 APA Part No. Description Part. No APGSOO9-H-OI-JD SHROUD JF340-H-01 APGSOO9-H-O2-JD FLANGE BOLT (M6 X 14) JF340-H-02 APGSOOg-H-OS-JD FAN COVER COMP.
Manua! P_u_ts Lisi i CarburetorAssy. \ 1 J \ 5 7 1 8 lo / 11 APA Part No. Description Part. No APG3OO9-1-O1-JD TUBE CLIP JD3800-B-01 APG3OO9-1-O2-JD TUBE A JD3800-B-02 APG3OO9-1-O3-JD TUBE B JD3800-B-03 APG3OO9-1-O4-JD WIPE HARNESS CLIP JD3800-B-04 APG3OO9-1-O5-JD DASHPOT CHECK VALVE JD3800-B-05 APG3OO9-1-O6-JD MANUAL CHOKE STAY ASSY. JD3800-B-06 APG3OO9-1-O7-JD CARBURETOR IRON GASKET JF340-1-05 APG3OO9-1-OS-JD CARBURETOR ASSY.
Manua! P_u_ts Lisi J FlywheelAssy. \ \ 6 \ 3 5 \ \ 4 2 \ 1 APA Part No. Description Part.
Manua! P_u'ts Lisi ignition Assy. /(_ K 4 \ \ 5 5 \ 3 10 APA Part No. Description Part.
Manua! P_u_ts Lisi L Starter Motor Assy. 3 3 \ \ 1 2 APA Part No. Description Part. No APG3075-L-01-JD UNIT STARTER MOTOR JF340-L-01 APG3075-L-O2-JD CONTACTOR ASSY.
Manua! P_u_ts Lisi ControJ Assy. 9 \ 1 6 \ lo 7 11 \ \ 8 _ 3 4 APA Part No. Description Part. No APG3OOg-M-O1-JD CONTROL ASSY. JF340-M-O1B APG3OO9-M-O2-JD CONTROL BASE COMP.
Manua! P_ts Lisi N 11 \ \ 9 \ \ \ 3 4 \ lo 11 9 6 \ \ 7 5 \ \ 2 8 APA Part No. Description Part. No APG3OOg-N-O1-JD FLANGE BOLT (M8 X 16) JD3800-B-01 APG3OO9-N-O2-JD FLANGE BOLT (M6 X 12) JD3800-B-02 APG3OOg-N-O3-JD MUFFLER STAY COMP. JD3800-B-03 APG3OOg-N-O4-JD MUFFLER PROTECTOR SEAL JD3800-B-04 APG3OO9-N-O5-JD MUFFLER SIDE PROTECTOR JD3800-B-05 APG3OOg-N-O6-JD MUFF. INNER PROTECTOR COMP. JD6500-A-01 APG3OOg-N-O7-JD MUFFLER COMP, JD6500-A-02 APG3OOg-N-O8-JD MUFF.
Manua! P u ts Lisi Air Cleaner 0 o_° \ \ 1 7 ® \ 3 \ 5 \ 6 APA Part No. Description Part.
Manua! P_u_ts Lisi P Fuel Tank Assy. --_j\ 4 \ \ 10 3 12 11 APA Part No. Description Part. No APG3OO9-P-O1-JD FUEL FILLER CAP COMP JD3800-D-01 APG3OO9-P-O2-JD FUEL FILTER JD3800-D-02 APG3OO9-P-O3-JD FUEL TANK COMP. JD3800-D-03 APG3OO9-P-O4-JD FUEL METER ASSY.
Manua! P u ts Lisi Q Control BoxAssy. 13 11 © 11 4 3 6 12 5 7 10 8 9 APA Part No. Description Part. No APG3OO9-Q-OI-JD CONTROL PANEL COMP. JD6500BST-E-01 APG3OO9-Q-O2-JD ENGINE SWITCH ASSY. JD6500BST-E-02 APG3OO9-Q-O3-JD DC 12V OUTPUT JD6500BST-E-03 APG3OO9-Q-O4-JD VOLTMETER ASSY.
Manua! P u'ts Lisl Frame Cornp Assy. 3 3/_P 3/ 2 APA Part No. Description Part. No APG3OO9-R-OI-JD FUEL TANK MOUNTING RUBBER JD3800-F-01 APG3OO9-R-O2-JD FRAME COMP.
Manua! P u ts Lisi Generator S i7 20 22 21 8 /o c_ \ \13 12 14 3 2 1 17 8 12 \ 3 9 APA Part No. Description Part. No APG3OO9-S-OI-JD STATOR COVER JD6500-D-01 APG3009-S-02-J D STATORASSY. J D6500- D-02 APG3OO9-S-O3-JD COOLING FAN JD6500-G-03 APG3OO9-S-O4-JD BRUSH ASSY.
Manua! P u'ts Lisi Wheel & Hand Assy. 7 \3 6 6 15 13 APA Part No. Description Part.
