OWNER’S MANUAL Safety, Installation, Maintenance, and Operation Model V480 Compressor Model SUH-60 Compressor Model SHD-60 Compressor ® Stellar Industries, Inc. 190 State Street PO Box 169 Garner, IA 50438 800-321-3741 Fax: 641-923-2811 www.stellarindustries.com Subject to Change without Notification. © 2008 Stellar Industries, Inc. Manual Part No.
Class 4 Compressor Manual Revisions Date of Revision Section Revised Description of Revision
Table of Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 General Specifications . . . . . . . . . . . . . . . . . . . . . . 2 Compressor System Description. . . . . . . . . . . . . . . 2 SHD-60 Drive System Description . . . . . . . . . . . . . . 2 Operation . . . . . . . . . . . . . .
ii Class 4 Compressor Owner’s Manual Introduction American Eagle Compressors are designed to provide safe and dependable service for a variety of operations. With proper use and maintenance, American Eagle Compressors will operate at peak performance for many years. This manual contains information vital to the safe use and efficient operation of this unit. Following the information provided within this manual can ensure the longevity of the compressor.
Safety Safety 1 This manual contains vital information for the safe use and efficient operation of this unit. Carefully read the operators manual before starting the unit. Failure to adhere to the instructions could result in serious bodily injury or property damage. Every American Eagle Compressor will provide safe and dependable service if operated according to instructions. Read and understand the safety precautions given in this manual and on the decals attached to the shields.
2 Class 4 Compressor Owner’s Manual Specifications Compressor System Description • Cast Iron Crankcase Casting • Heavy Ductile Iron Crankshaft • High Temperature Precision Pistons • Tapered Roller Bearings • Cast Aluminum Cylinder Head • Stainless Steel Reed Valves • Heavy Duty Journal Bushings • Pulsation Manifold • Micro-honed Connecting Rods • Pressure Lubricated System • Oil Pressure Gauge SHD-60 Drive System Description • 10 GPM Hydraulic System • 1800 PSI System Pressure • All Steel Plu
Operation Operation 3 General Operation Notes Each compressor is bench tested under load at the factory to ensure proper break-in and operation. While it is not necessary to follow any break-in procedure, the following checks should be made before putting the unit into service and periodically during use. Before Start-Up Check the oil level in the compressor with the dipstick on the unit. If oil is needed, use American Eagle synthetic compressor oil (P/N C0087) or an equivalent synthetic oil.
4 Class 4 Compressor Owner’s Manual Maintenance The following table is a list of routine maintenance items, including service intervals. Service intervals are listed as hours, days, or weeks, whichever occurs first. American Eagle recommends that these service intervals be followed.
Installation Installation Compressor Installation 5 Component Installation This section pertains to the installation of the air compressor, PTO, pump and other related items. The instructions are intended as a guide to assist you with particular installation. These instructions will provide only general information. Torque and Procedure Chart Pulsation Chamber Assembly Torque Value: 31 FT. LBS. Procedure: See Head Assembly. Head Assembly Torque Value: 31 FT. LBS.
6 Class 4 Compressor Owner’s Manual SHD-60 Installation Pump Assembly: The pump assembly may either be installed directly on the PTO or as an optional method, may be driven by a driveline from the PTO. Pump manufacturers provide specific installation information for their products and should be consulted if questions arise. PTO Assembly: Check with the PTO manufactures representative for specific instructions regarding your particular make, model, and year of vehicle.
Pressure Setting Instructions Kick On (Step 2) Pressure Setting Adjustment Screw (115-120 psi) Installation Kick Out (Step 1) Pressure Setting Adjustment Screw (145-150 psi) - + - + Note: Turning adjustment screws clockwise increases psi settings. Turning adjustment screws counterclockwise decreased psi settings. Pressure Setting Instructions: 1. Always set the kick out pressure setting first. 145 psi minimum/150 psi maximum. 2.
8 Class 4 Compressor Owner’s Manual Assembly Drawings Crankcase Group (Tapered Shaft) CRANKCASE GROUP ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PART C1174 5822 5821 C1164 5824 C0856 C0855 5820 5817 C0060 C0059 C0050 C6275 C0052 C0054 22626 0485 6031 6034 DESCRIPTION CRANK CASE V480/360 GASKET BEARING CARRIER-V480 (.015) BEARING CARRIER OIL PUMP V360/V480 BEARING CUP (L44610) CRANKSHAFT V480 TAPER BEARING CONE LM67048 BEARING CONE OIL PUMP DRIVE SLEEVE V480/V360/200 ROLL PIN 0.19X.
9 Assembly Drawings Crankcase Group (Straight Shaft) 39 36 37 31 6 5 35 33 7 9 32 2 10 11 30 34 8 28 1 4 18 19 13 14 26 3 15 27 12 16 29 17 20 24 21 38 22 23 25 CRANKCASE GROUP ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 PAR T C1174 5822 582 1 C1164 22834 C0856 C0855 5820 5 8 17 C0060 C0059 C005 0 C6275 DESCRIPTION C RA N K C A S E V 4 80 / 3 6 0 GA SK ET BE ARI NG CAR RIER -V 48 0 (.
10 Class 4 Compressor Owner’s Manual Cylinder Group 8 6 7 1 4 5 5 11 2 10 12 3 9 12 CYLINDER GROUP ITEM 1 2 3 4 5 6 7 8 9 10 11 12 PART C0047 C6364 57 67 C6367 C6273 C6360 0522 C0922 5827 32931 32930 36368 DESCRIPTION QTY. CYLINDER GASKET 2 CONNECTING ROD 200/V480 O/S 2 PI STON 200/ V480 2 PIS TON PIN 200/ V480 2 SNAP RING PISTON PIN N5000-62 4 CYLINDER V480 FINISHED O/S 1 WASHER 0.31 LOC K 6 CAP SCR 0.31-18X1.
Assembly Drawings Head Group 5 HEAD GROUP 4 9 2 3 ITEM 1 2 3 4 5 6 7 8 9 PART DESCRIPTION QTY. 15195 HEAD A/C THD INTAKE V480 O/S 1 C1586 CAP SCR 0.38-16X1.75 SH HEAD BOLT 4 C0040 WASHER HD BOLT STL 1 5828 WASHER LONG HD BOLT (BRASS) 1 C1582 CAP SCR 0.38-16X3.
12 Class 4 Compressor Owner’s Manual Head Options #15195 Cast Iron Air Cooled 3/4” Threaded Intake Port on Top of Head with 3/4” Discharge Port #5808 Aluminum Air Cooled Imbedded Filter & 3/4” Threaded NPT Discharge #C1632 Aluminum Water Cooled 3/4” Threaded Inlet & 3/4” Threaded NPT Discharge #3897 Cast Iron Air Cooled 3/4” Threaded Inlet & 3/4” Threaded NPT Discharge #22996 Cast Iron Air Cooled Imbedded Filter & 3/4” Threaded NPT Discharge with Head Unloader Ports #23039 Cast Iron Air Cooled 3/4”
Optional Head Unloader 13 Assembly Drawings PN 23200 ITEM 1 2 3 4 5 PART 22591 22599 22593 22598 22592 DESCRIPTION BODY HEAD UNLOADER CPRSR GASKET UNLOADER PISTON HEAD UNLOADER CPRSR O'RING 2-116 HEAD UNLOADER CPRSR COVER HEAD UNLOADER CPRSR QTY. 1 1 2 4 1 ITEM 6 7 8 9 10 PART 0220 22596 C0040 22597 22594 DESCRIPTION CAP SCR 0.25-20 X 1.50 HHGR5 CAP SCR 0.38-16X4.00 SH HEAD BOLT WASHER HD BOLT STL SPRING PLUNGER PIN UNLOADER CPRSR PIN PLUNGER HEAD UNLOADER CPRSR QTY.
14 Class 4 Compressor Owner’s Manual Flywheel Options 22997 12” - B GROOVE 22838 14” - DUAL GROOVE
Clutch Options C4705 7” DUAL V C4704 6” DUAL V 8198 6” - 8 GROOVE 24V SERPENTINE C4775 7” SINGLE V Assembly Drawings C4723 6” - 8 GROOVE SERPENTINE 5793 6” - 8 GROOVE 12V SERPENTINE 5774 6” - 6 GROOVE 12V SERPENTINE C4762 STRAIGHT BORE 15
16 Class 4 Compressor Owner’s Manual SUH-60 Compressor Assembly 8 7 2 8 6 3 6 4 18 5 9 20 10 11 15 19 12 1 17 16 14 13 COMPRESSOR ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 PART C4868 22686 22 8 39 C0041 C2279 C6235 25 1 9 6 C4665 23 8 7 8 D1266 D1264 5480 D1267 C4692 C0863 C5559 C 5576 DESCRIPTION C PR SR V 4 80 CWI 6N P HANDLE DIPSTICK OIL CHECK V480 DI PS T I C K ( V2 3 0 /V 36 0 ) O 'R I NG - 1 1 2 FTG HOSE BARB 0.50 HOSE X 0.
Assembly Drawings SHD-60 Compressor Assembly COMPRESSOR ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 PART B0820 15967 13523 C4703 C3480 C4779 C4781 C4492 C6353 C0944 0347 0523 0335 B0682 0351 C1129 C6145 C3558 C6379 C4766 C2322 0521 0483 C4914 C4499 C4961 C4671 C4501 C2297 C4498 C4954 DESCRIPTION BASE WLDMNT SHD 60 MOTOR MNT SHD 60 & SHD 43 CPRSR V480CT66NP KEY WOODRUFF 5/32 X 3/4 #8 COUPG HYD CPRSR TAPER COUPG SPIDER SUL 99 BLUE URETHANE COUPLING LOV
Hydraulics/Electrical 18 Class 4 Compressor Owner’s Manual SHD-60 Control Kit FAN GND LINE CPRSR SPD CTRL MOTOR PRESSURE SWITCH C B A HYDRAULIC MANIFOLD C B A COMPRESSOR (12V INPUT) GROUND SPEED CONTROL
Hydraulics/Electrical Typical Hydraulic Circuit for Single Stage Pump with PN 30533 Multiple Components 19 Typical Hydraulic Circuit for Tandum (Two Part) Pump with PN 30532 Multiple Components
20 Class 4 Compressor Owner’s Manual Typical Hydraulic Circuit for Compressor with Auxiliary Cooler HYDRAULIC RESERVOIR FILTER FILTER SCREEN AUXILIARY COOLER SUCTION PORT SINGLE HYDRAULIC PUMP COMPRESSOR RETURN PRESSURE
Replacement Parts Replacement Parts Overhaul Kit - P/N: 5380 Consisting of: Gasket Set (1) Ring Set (1) O-Ring (2) Valve Plate (1) Bearing Oil Seal (1) Oil- 1 Qt Filter (1) Gasket Set Complete - P/N: C6363 Ring Set Complete - P/N: C6365 Valve Plate Assembly - P/N: D1489 Consisting of: Valve Plate (1) Top Head Gasket (1) Bottom Head Gasket (1) Crankshaft With Bearings: Tapered Shaft - P/N: 23874 Straight Shaft - P/N: 23873 Canister Filter - P/N: 22867 Call 800-321-3741 to Order 21
22 Class 4 Compressor Owner’s Manual Troubleshooting General Troubleshooting Problem Possible Cause Solution Compressor does not run No 12 Volt Power to Compressor Air reservoir full Hydraulic lines not connected Couplers or hoses blocked Air load against compressor Hydraulic pump not working Hydraulic motor not working Check valve leaking Check Fuse Drain and activate pressure switch Connect lines Locate and remove restriction Relieve air pressure Check flow and pressure settings Inspect and repai
Troubleshooting 23 SHD-60 Troubleshooting If symptoms of poor performance develop, the following chart can be used as a guide to investigate and correct the problem. When diagnosing faults in operations of the air compressor, always check that the hydraulic power source is supplying the correct hydraulic flow and pressure that is listed in the compressor specification section of this manual. Note: To Operate, the American Eagle SHD-60 Compressor needs 10 GPM and 1800 PSI System Pressure.
24 Class 4 Compressor Owner’s Manual Problem Compressor runs hot: Possible Cause Solution Low oil Level. Add oil if needed. Dirty intake filter. Inline check-valve leaking. Blown Head or Reed Valve Gasket. Compressor runs too slow: Malfunctioning reed valve. Speed control not working. Check for air hose leaks. Hydraulic system too hot. Power unit relief set too low. Hydraulic motor worn. Hydraulic flow too low. Compressor hesitates or stumbles at restart (115 PSI): Malfunctioning reed valves.
Troubleshooting Problem Air Output low: (Air Pressure Low) Air pressure too low: Air pressure too high: Possible Cause Dirty air filter. Inspect and clean filter. Intake reed valves malfunction. If air back-flows from air filter, reed valve is faulty and needs to be replaced. Insufficient torque on head bolts. Air line leaking. Air consumption exceeds Compressor capacity. Blowing oil from crankcase breather: Check air demand for items using the air supply.
® Limited Warranty Statement American Eagle warrants products designed and manufactured by Stellar to be free from defects in material and workmanship under proper use and maintenance. Products must be installed and operated in accordance with Stellar’s written instructions and capacities. The warranty period shall cover the following: Twelve (12) month warranty on parts and Twelve (12) month repair labor The warranty period shall begin from the date recorded by American Eagle as the in-service date.
