User's Manual

Aeris Installation, Service and Troubleshooting Manual
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Table of Contents
General Information…………………………………………………………………………….5
About this Manual………………………………………………………………………..5
Explanation of Signal Words……………………………………………………………5
Important Safety Notices………………………………………………………………..5
General Service Information……………………………………………………………6
General Service Installation Note……………………………………………………...6
Contact STEMCO………………………………………………………………………….7
Literature Link…………………………………………………………………...7
Phone…………………………………………………………………………….7
System Overview……………………………………………………………………………….7
Aeris Overview…………………………………………………………………………..7
System Features………………………………………………………………………...7
Aeris Specifications……………………………………………………………………..8
System Operation……………………………………………………………………….8
How System Works……………………………………………………………8
System Components……………………………………………………………………9
Recommended Tool List………………………………………………………………..9
Aeris Installation................................................................................................................9
Trailer Preparation………………………………………………………………………9
Axle Preparation…………………………………………………………………………10
Drain Oil………………………………………………………………………….10
Remove Welsh Plug……………………………………………………………11
Drill Fixture (How to Make) and Use…………………………………………12
Drill & Tap Holes in Axle………………………………………………………12
Clocking Wheels………………………………………………………………………..16
Axle Hose Installation………………………………………………………………….18
Split Loom Tubing Protection Installation……………………………………………18
Center Vent Line Installation………………………………………………………….19
Axle Plug Installation…………………………………………………………………..20
Aeris Hubcap Assembly Installation………………………………………………….21
Control Box Installation………………………………………………………………...24
Connecting Airlines to Control Box…………………………………………………...26
Air Lines to Compressed Air Tank……………………………………………29
Tire Hose Installation…………………………………………………………………...31
Light Kit and Wiring Installation……………………………………………………….32
Decal Location………………………………………………………………………….39