Instruction Manual

ManualsBrandsSteriflow ManualsEquipmentMark 978INLINE Series

Steriﬂow by Jordan Valve

3170 Wasson Road • Cincinnati, OH 45209

513.533.5600 • 800.543.7311 • 513.871.0105 (f)

steriﬂow@richardsind.com • www.steriﬂowvalve.com

Mark 978 Series

Sanitary Control Valves - JD Version

The Mark 978-JD (Jorlon Diaphragm) Series is de-

signed to meet the rigid specications for sterile process

and clean utility control valves. This valve series is

suitable for a wide variety of applications in the, bio-

pharmaceutical, Parenteral, cosmetic, dairy and food

and beverage industries.

The Mark 978 meets ASME BPE 2009 guidelines, and

is ideally suited for a wide range of owing media in

both the clean utility and process areas of sanitary and

aseptic systems.

High rangeability, true characterized trim, high capaci-

ties, superior temperature and pressure ratings, facili-

tated by a superior diaphragm, make the MK978 the

sanitary control valve for sterile process, buffer, WFI

and acid metering, and clean gas and steam services.

Whether the need is to control pressure, temperature,

ow, pH, or another variable, the MK978 is the right

valve for your process.

Features

• Specialized design of diaphragm seal and compo-

nents allows ultra-high cycle life and lifetime

diaphragm warranty

• Jorlon diaphragm – highest continuous steam pres-

sure ratings on the market, full CIP/SIP capabilities

• FDA & USP Class VI compliance standard on all

process seal and seat materials

• Self draining – Angle Body: when mounted in vertical

(all sizes) or horizontal orientations (except 3"); IN-

LINE: 1", 1-1/2" & 2" when mounted in horizontal line

• No guiding in the wetted area – prevents particulate

generation

• Mechanically polished internal components – 20Ra

(0,5 µm) nish, electropolish – standard; , 8Ra

optional.

• Wetted parts made of 100% ASTM A479 316L

Stainless Steel barstock

• Maintenance-friendly – easy to perform sanitary

maintenance with simple disassembly and reassembly

• Steel, baked corrosion resistant coated multi-spring

actuators to meet a wide range of differential pres-

sure requirements while providing excellent corro-

sion resistance during washdown

available Finishes

Body

• Standard: 20 Ra mechanical nish on

internal wetted surfaces (0,5 µm); machine

nish on exterior (63 RMS), and electropol-

ished inside and out

• Optional: 20 Ra mechanical nish on

external surfaces (0,5 µm); 8 Ra nish on

internal or external surfaces (0,2 µm)

Stem

• Standard: 20 Ra mechanical nish and

electropolish (0,5 µm)

• Optional: 8 Ra mechanical nish (0,2 µm)

applications

A wide variety of applications exist for the MK978

in the pharmaceutical, biotech, health care, and

food & beverage and other industries including:

Processes

• Fermenter

• Bioreactor

• Lyophilization

• Chromatography

• SIP/CIP Systems

• Parenteral lling

Sanitary Valves Mark 978JD Sanitary Control Valves

Media

• Bio-process

• Caustic

• Acids

• Buffer

• Clean Steam

• WFI

CRN Registration Number Available

Summary of content (14 pages)

PAGE 1
Sanitary Control Valves - JD Version The Mark 978-JD (Jorlon Diaphragm) Series is designed to meet the rigid specifications for sterile process and clean utility control valves. This valve series is suitable for a wide variety of applications in the, biopharmaceutical, Parenteral, cosmetic, dairy and food and beverage industries. The Mark 978 meets ASME BPE 2009 guidelines, and is ideally suited for a wide range of flowing media in both the clean utility and process areas of sanitary and aseptic systems.
PAGE 2
Mark 978 Sanitary Globe-Style Control Valves - Jorlon Diaphragm Seal Specifications – Jorlon Diaphragm Sizes • Angle Body: 1/2" (DN15) through 3" (DN80) • InLine Series: 1" (DN25) through 2" (DN50) Body/Bonnet Connection: bolted flange Body/Bonnet Seal: valve diaphragm serves as body/ bonnet seal Body Material: ASTM A479 316L SST Barstock Stem Material: ASTM A479 316L SST Barstock Bonnet Material: ASTM A479 316L SST Barstock Diaphragm Jorlon (1/2" – 3") • FDA/USP Class VI to +340°F (171°C) Electric • Cont
PAGE 3
Mark 978 Sanitary Globe-Style Control Valves - Jorlon Diaphragm Seal Mark 978E Jorlon Diaphragm Seal (1/2" - 1" Angle style; 1" Inline Style) NEW Bi-direction flow capability. Valve can be installed with inlet on side or bottom. Self draining when valve is installed with inlet on side and valve in upright position as shown.
PAGE 4
Mark 978 Sanitary Globe-Style Control Valves - Jorlon Diaphragm Seal Jorlon Diaphragm Seal (1-1/2" – 2") Corrosion resistant coating with SST fasteners Corrosion resistant SST yoke assembly suitable for washdown Namur yoke permits easy mounting of a variety of positioners Extended PEEK guide bushings ensures smooth, stable movement throughout entire stroke length FDA/USP Class VI secondary stem seal Telltale weephole between primary diaphragm and secondary stem seal per ASME BPE 2009 Bolted bonnet pro
PAGE 5
Mark 978 Sanitary Globe-Style Control Valves - Jorlon Diaphragm Seal Jorlon Diaphragm Seal (3") Corrosion resistant coating with SST fasteners Optimized spring configuration for maximum pressure drop in compact size SST Namur yoke permits easy mounting of a variety of positioners Extended PEEK guide bushings ensures smooth, stable movement throughout entire stroke length FDA/USP Class VI secondary stem seal Telltale weephole between primary diaphragm and secondary stem seal per ASME BPE 2009 FDA/USP Cl
PAGE 6
Mark 978 Sanitary Globe-Style Control Valves - Jorlon Diaphragm Seal Mark 978E INLINE (1") New INLINE design allows process design flexibility. Process designers are no longer constrained by angle valve process tubing.
PAGE 7
Mark 978 Sanitary Globe-Style Control Valves - Jorlon Diaphragm Seal Dimensions 9.50 (241,3) D 12.87 (326,9) B C A 5.80 (147,3) * 1.30 (33,0) * 1/2" – 1" Angle Style 1" Valve Size Installation and Drainability (for both valves): • Valve is bi-directional, flow can enter either connection • When valve is open, there is no hold up volume • * For gravity drainage from inlet to outlet, install as shown above. Dimensions 1/2" - 1" Angle Style Inches Valve Size Metric Dimensions A B C 1/2" 2.
PAGE 8
Mark 978 Sanitary Globe-Style Control Valves - Jorlon Diaphragm Seal Dimensions D D B B Outlet Outlet C C A Inlet A Flow 1-1/2" – 2" Valve Sizes Inlet Flow 3" Valve Size Installation Orientation and Drainability: • Valve has not hold-up when installed as shown above, but must be drained below inlet. • 1-1/2" - 2" valves will gravity drain from inlet to outlet, when installed with inlet horizontal (outlet facing down) Inches Metric Dimensions Valve Size A B 1-1/2" 3.08 15.00 2" 3.
PAGE 9
Mark 978 Sanitary Globe-Style Control Valves - Jorlon Diaphragm Seal INLINE Dimensions D B A C Flow 1-1/2" & 2" Valve Size Installation Orientation and Drainability: • Valve has not hold-up when installed as shown above, but must be drained below inlet. Inches Valve Size 1-1/2" 2" Metric Dimensions A 8.31 B C 17.00 0.96 10.23 17.25 0.96 D Weight Lbs Valve Size 12.50 (55M) 49 (55M) 15.00 (85M) 59 (85M) 12.50 (55M) 49 (55M) 15.
PAGE 10
Mark 978 Sanitary Globe-Style Control Valves - Jorlon Diaphragm Seal Ordering Schematic - MARK 978E (1/2", 3/4", 1") Model No Size 978E 978ESP 978ETP 978EN 978ENSP 978ENTP Stem Seal / Seat 1 2 3 4 5 Model Standard Side Mounted Positioner (SMP) Top Mounted Positioner (TMP) In Line Body* InLine with SMP* InLine with TMP* * Available for all Cv's in 1" only. Contact factory for others.
PAGE 11
Mark 978 Sanitary Globe-Style Control Valves - Jorlon Diaphragm Seal Ordering Schematic - MARK 978E (1/2", 3/4", 1") Continued 1,2.3,4,5,6 CALN4A C1LN4A C2LN41 C3LN41 C4LN41 C2LNBD 3/4" Tri-C Body, Cv, Char. Finish 3/4" LIN Cv 5.0 20Ra int./63 RMS ext. 3/4" LIN Cv 5.0 20Ra int./20Ra ext. 3/4" LIN Cv 5.0 8Ra int./20Ra ext. 3/4" LIN Cv 5.0 8Ra int./8Ra ext. 3/4" LIN Cv 5.0 8Ra int./63 RMS ext. 3/4" LIN Cv 5.0 8Ra int./20Ra ext. - TBL 1,2.
PAGE 12
Mark 978 Sanitary Globe-Style Control Valves - Jorlon Diaphragm Seal Ordering Schematic Continued (1-1/2" & 2") Model No Size Stem Seal Seat 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 978SP 978TP 978NSP 978NTP Model Side Mounted Positioner Top Mounted Positioner InLine with SMP InLine with TMP 1,2.3,4,5,6 FALN3A F1LN3A F2LN31 F3LN31 F4LN31 1-1/2" Tri-C Body, Cv, Char. Finish 1-1/2" LIN Cv 15 20Ra int./63 RMS. ext. 1-1/2" LIN Cv 15 20Ra int./20Ra ext. 1-1/2" LIN Cv 15 8Ra int. /20Ra ext.
PAGE 13
Mark 978 Sanitary Globe-Style Control Valves - Jorlon Diaphragm Seal Ordering Schematic Continued (1-1/2" & 2") 1,2.3,4,5,6 HAEPA2 H1EPA2 H2EP12 H3EP12 H4EP12 2" Tri-C Body, Cv, Char. Finish 2" EQP Cv 15 20Ra int./63 RMS. ext. 2" EQP Cv 15 20Ra int./20Ra ext. 2" EQP Cv 15 8Ra int. /20Ra ext. 2" EQP Cv 15 8Ra int./8Ra ext. 2" EQP Cv 15 8Ra int./63RMS ext. HALN3A H1LN3A H2LN31 H3LN31 H4LN31 2" LIN Cv 20 20Ra int./63 RMS. ext. 2" LIN Cv 20 20Ra int./20Ra ext. 2" LIN Cv 20 8Ra int. /20Ra ext.
PAGE 14
Mark 978 Sanitary Globe-Style Control Valves - Jorlon Diaphragm Seal 978/0714 Ordering Schematic (3") Model No Size Stem Seal Seat 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 978SP Model Side Mounted Positioner 7&8 JH Stem Seal Jorlon - FDA/USP Class VI 300 Size 3" 9 & 10 8D 8R Actuator/Range 85M Direct 85M Reverse JD Stem Seal Jorlon Diaphragm P T Seat Leave blank for standard Hard Seat PEEK (FDA/USP Class VI) Teflon FDA/USP Class VI 11 & 12 DD RR 13 & 14 00 1A 2A 3A Action Direct