850,1200, 1500, 2000 Medium Duty Single Shaft Shredder Models Covered: AMS, CMS, SMS, ESS, MMS Part Number: MAN-EPS-0001 Bulletin Number: GRN4-605 Effective: August 1, 2012
Write Down Your Serial Numbers Here For Future Reference: _________________________ _________________________ _________________________ _________________________ _________________________ _________________________ We are committed to a continuing program of product improvement. Specifications, appearance, and dimensions described in this manual are subject to change without notice. DCN No. ____________ © Copyright 2013 All rights reserved.
Shipping Info Unpacking and Inspection You should inspect your equipment for possible shipping damage. Thoroughly check the equipment for any damage that might have occurred in transit, such as broken or loose wiring and components, loose hardware and mounting screws, etc. In the Event of Shipping Damage According to the contract terms and conditions of the Carrier, the responsibility of the Shipper ends at the time and place of shipment.
Returns Do not return any damaged or incorrect items until you receive shipping instructions from the shipping department. Credit Returns Prior to the return of any material, authorization must be given by the manufacturer. A RMA number will be assigned for the equipment to be returned. Reason for requesting the return must be given. ALL returned material purchased from the manufacturer returned is subject to 15% ($75.00 minimum) restocking charge. ALL returns are to be shipped prepaid.
Storage, Disposal, Transportation Storage Clean the machine (see “Cleaning the Machine”). Preserve all polished metal surfaces using a suitable rust preventing agent. Store the machine in a dry, enclosed space. Cover the machine completely with a plastic sheet. Disposal The disposal of machines, machine components, and process materials is partially subject to legal controls. More detailed information is given at the relevant administrative authority (i.e.
Table of Contents CHAPTER 1: SAFETY ................................................................ 7 1-1 1-2 1-3 1-4 How to Use This Manual ............................................................................................. 7 Safety Symbols Used in this Manual ..................................................................... 7 General Safety Regulations ......................................................................................
Chapter 1: Safety 1-1 How to Use This Manual Use this manual as a guide and reference for installing, operating, and maintaining your equipment. The purpose is to assist you in applying efficient, proven techniques that enhance equipment productivity. This manual covers only light corrective maintenance. No other maintenance should be undertaken without first contacting a service engineer. The Functional Description section outlines models covered, standard features, and safety features.
Figure 1: Safety Tags and warning features Hazard Alert Symbol GRN4-605 Description/Explanation Preventative Maintenance High Voltage Hazard. The electrical enclosure is supplied with 3-phase electrical power. Use caution when using or maintaining this product. Every six months inspect all electrical connections for secure attachment. For further information see the Maintenance Chapter in this manual Hands could be exposed to a crushing movement.
Mandatory Symbol Description/Explanation Read Operators Manual. This equipment must be operated and maintained by properly trained personnel. The information contained within this manual must be read and understood prior to operating this equipment. Lock Out. This equipment is operated with 3-phase electrical power. Therefore, when performing any maintenance operations we recommend following the local standards for performing a lock-out/tag-out procedure. Wear Safety Gloves.
1-2 General Safety Regulations This machine uses cutters for the performance of its intended use. Consequently, it can be a dangerous machine to operate and maintain unless these safety regulations are followed. These regulations should be read, understood and periodically reviewed by all personnel involved in any way with this machine. Never operate or remove any machine components that are secured by wrench-type fasteners unless the motor is electrically locked out and the rotor is motionless.
1-4 Warnings and Precautions Our granulators are designed to provide safe and reliable operation when installed and operated within design specifications, following national and local safety codes. To avoid possible personal injury or equipment damage when installing, operating, or maintaining this granulator, use good judgment and follow these safe practices: þ LEARN AND OBEY your company’s safety policy regarding granulating equipment.
þ ROTATION OF MOTORS: The correct rotating direction for the machine motor is clearly marked on the machine. Always check for proper rotation of motors. Incorrect rotation direction can cause severe damage. þ ELECTRICAL GROUNDING: All electrical equipment on the granulator must be grounded in accordance to all local codes and Article 250 of the National Electric Code. þ ALWAYS DISCONNECT AND LOCKOUT the main electrical power to the granulator before performing any service.
Remaining Risks The machine is constructed so that you are able to operate it safely. Structurally nonavoidable dangers are prevented as well as possible by the protective devices. Certain risks still remain. It is imperative to be aware of these risks in order to avoid accidents. To avoid danger, please observe all safety advice provided.
Type of Danger Activity Possible Consequences Preventative Measures Pulling in caused by running V-belts All activities Serious injury can result from hair, jewelry, etc. being pulled into the machine. • Never dismount V-belt protection and window. Direct/indirect contact with live parts in terminal box. Maintenance work, start up Serious injury or death • Only trained electricians may carry out all work on the electrical equipment.
Type of Danger Activity Possible Consequences Preventative Measures Crushing, cutting, amputation caused by manipulation of protective devices All activities Serious injury or death • Never make the protective devices ineffective. • Check the protective devices regularly for proper function according to the manual’s specifications.
Chapter 2: Functional Description 2-1 Models Covered in This Manual This manual covers the 850, 1200, 1500 and 2000 Medium Duty Single Shaft Shredders, which include models AMS, CMS, SLS, ESS and MMS. The Medium Duty Single Shaft Shredder Series is designed for processing scrap from wood industries—miscellaneous trim and panel scraps, furniture, injection and extrusion mold start-up purge, heavy wall parts, paper and cardboard, and film (baled and loose).
Machine (Standard Execution) (1) (2) (3) (4) (5) (6) (7) (8) Base Frame Machine door Hopper door Gear Box Drive motor V-belt guards Ram hydraulic guards Discharge area 3 7 4 2 6 5 8 1 The machine housing, drive motor, gear box, hydraulic system and terminal box are mounted on the base frame for electrical connections.
The material in-feed flows through an in-feed hopper to ensure the grinding material is delivered safely and correctly. NOTE: An optional top-hinged cover to prevent in-feed material fly-back during size reduction is available. Special hopper with hydraulic cover Additional In-feed Device If the machine has an optional in-feed device such as a conveyor belt, please refer to the additional information about the accessory in the manufacturer’s manual that accompanied the accessory.
Drive The drive of the rotor runs using an electric motor via V-belts. The motor (mounted on sliding rails or a motor plate) can be adjusted for regulating the tension of the V-belts using tensioning screws. The V-belt pulley is attached to the motor shaft with a special tensioning element.
1 3 (1) Rotor cutter (2) Screen support (hydraulic) (3) Bed cutter 2 (1) Rotor cutter (2) Screen support 1 2 The rotor is accessible after opening the machine door and removing the screen. The rotor is arranged on roller bearings that situated outside the housing. The V-belt pulley is attached to the rotor axis with a taper brush. The rotor is dynamically counterbalanced and has vibration-free concentricity. An optional feature is a water-cooling system for the rotor used for special applications.
Bearing with water plug for rotor cooling Screen and screen support The screen and the screen support are welded together and fixed to the housing by screws in the standard execution. The screen is slightly larger in radius than the cutting circle of the rotor cutters. The screen perforation is selected according to the desired grain size of the grinding material. All shredding material parts which are smaller than the screen perforation fall through the screen.
(1) Hydraulic cylinder (2) Screen support (3) Screen 3 1 2 Discharge of Shredding Material Normally the shredded material will be discharged onto a conveyor belt. (Options include a discharge with blower or with a screw conveyor.
Hydraulic Ram The hydraulic ram is fixed on two arms arranged on flange bearings. Two heavy-duty hydraulic cylinders move the ram back and forth. The ram moves automatically after switching ON the hydraulic system and the shredder when the machine is operated in automatic mode. NOTE: The ram can be moved by hand on the control panel when run in manual mode.
Pulse Push Function In normal process mode, the ram pushes forward continuously until the ram arm reaches the proximity switch, reverses the function, and the ram moves backwards. The ram moves forward in steps when the switch (1) is changed to “Pulse Push”. This means that after each step, the ram remains in position for a couple of seconds before it moves forward again. This function should be used for very heavy applications and when overloading the system is a concern.
2-4 Safety Features Protective Devices The Machine may under no circumstances be operated without these protective devices. The use of faulty or manipulated protective devices is strongly prohibited. Safety Device for Housing Flap Safety device: machine door Safety device: hopper door The shredder can only be operated if the doors are closed—deactivating the safety switch. The safety contact is broken when the machine or hopper door is open, thus switching off the machine.
V-Belts and Ram Guards V-belt and ram guards are screwed to the machine. They can be dismounted for installation and maintenance work only when all rotating parts have come to a complete standstill and the machine is electronically locked out. 1 (1) Ram guarding (2) V-belt guarding 2 NOTE: The operator must fit and mount the protective devices delivered with the machine according to current legal safety regulations if a machine is delivered without drive motors per request of the customer.
The following protective gear must be worn when carrying out the following tasks: Unloading machine. Connecting machine. Operation. Cleaning. Maintenance of bearings. Screen replacement. Maintenance of V-belts. Maintenance of cutting cutters. Cutter sharpening. Safety helmet x Safety boots x x x x x x x x Safety gloves x x Safety goggles x x Ear muffs x x x x x x x x Emergency Stop Button The machine may only be operated with the installed Emergency Stop buttons.
Chapter 3: Installation 3-1 Uncrating the Equipment Requirements at Application Site Check the application site to make sure it conforms to the qualifications listed below. • • The site is an enclosed space. • • • The machine must be freely accessible from all sides. • • • Vibration-free environment. • • Room temperature: +41 to 104 °F (+5° to +40°C) The ground has sufficient load-bearing capacity (Refer to “Technical Specifications” in the Appendix for machine weight).
SUSPENDED LOAD! • Falling loads can cause serious injury or death. • Only use a crane or forklift suitable for the weight and the dimensions of the load. • Use suitable stopping equipment and pay attention to the gravity center location. • DO NOT step under the suspended load. • Wear a safety helmet in addition to basic protective gear. OVERTURNING OR FALLING MACHINE! • Serious injury or death can result.
Use caution when operating specific equipment to prevent electrical shock. Installation, service, alterations, and/or modifications must only be done by qualified personnel and with high regard for safety. Not conforming to the requirements could result in bodily harm, death, or costly damage. NOTE: Alterations to the wiring diagrams require approval. Failure to do this will exclude all guarantee claims. The wiring schematics are located in the control panel.
Checking the Rotational Direction Rotational direction of the motors must be checked before initial start-up. The following steps must be completed. 1. Switch the machine ON and then immediately OFF again. 2. Observe whether the discharge air fan in the drive motor is rotating in the direction of the direction arrow. NOTE: If running in the wrong direction, reconnect the motor connection immediately. Damage to the machine will result from operation in the wrong direction.
ü Allow machine to run for approximately 10 minutes without shredding material. ü Connect material discharge device and in-feed device; check rotational direction drives. ü Feed grinding material uniformly. Too much grinding material can lead to overload of the machine. ü Check the temperature of the shredded material if necessary. ü Monitor the ammeter. This displays the present current consumption and gives information on the load of the machine.
Chapter 4: Operation 4-1 Start-up No persons should operate the machine until they have read and understand all parts of the operation manual. Machine Check—Before Switching Machine ON ü Cutters and bed knives are properly set and the screws are tightened with the specified torque. ü Screen is inserted into the screen support according to the instructions, and the screen support is fixed at the end position with tightened mounting screws. ü The cutting chamber is free of foreign matter.
• Throw the grinding material into the in-feed hopper. • The machine should be fed from the front. • If your machine has an additional in-feed device installed, please observe the additional information for working with the in-feed device. Do not climb into the in-feed hopper while operating the machine. Death will result. Emptying the Screen (standard screen) 1. Switch OFF the shredder at the main switch 2. Safeguard main switch using a padlock. 3. Open the machine door. 4.
Emptying the Screen (hydraulic screen) 1. Switch OFF the shredder at the main switch. 2. Safeguard main switch using a padlock. 3. Open the lower machine door. 4. Safeguard the machine door. 5. Pivot the screen support downwards by pushing the button screen open on the control box. 6. Remove the screen. 7. Empty the screen. 8. Put the screen back into the screen support. 9. Pivot the screen support into the working position and fasten using the mounting screws. 10. Close the machine door. 11.
4-3 Shut-down Switch OFF Machine 1. Switch OFF the material in-feed device (accessories). 2. Wait until the remaining grinding material has been shredded, and then switch OFF the shredder (main switch to 0). 3. Switch OFF the material discharge device.
Chapter 5: Maintenance 5-1 Preventative Maintenance Schedule Only trained and specialized personnel should carry out maintenance work. Maintenance Plan • Danger caused by electrical voltage and starting the machine during maintenance work. Death can result! • ALWAYS turn main switch to 0, safeguard using a padlock, and attach a warning sign while carrying out maintenance work. The tasks for maintenance work are described below.
5-2 Preventative and Corrective Maintenance Checking the Protective Devices Check the safety devices for: • Stipulated condition • Stipulated location • Safe mounting • Stipulated function Danger due to non-functioning protective devices can cause serious injury or death! • Eliminate all defects before operating the machine! • If defects occur during operation, stop the machine immediately and eliminate the defects! • Do NOT change or remove any protective devices.
10. Place the screen back into its working position and fasten with the mounting screws. 11. Close the machine and hopper doors. 12. Machine can be started again. Replacing the Gear Box The gearbox is made so a replacement is only necessary in exceptional cases. Dismounting and mounting the gear box requires specialist knowledge and a careful working method. Please observe the instructions given in the installation manual of the gear box manufacturer or ask the service department for help.
9. Carry out a test run. NOTE: If the spare rotor is delivered without bearings, the bearings MUST be mounted first. Replacing the Main Bearings The main bearings of the machine are made so a bearing replacement is only necessary in exceptional cases. Dismounting and mounting of the bearings requires specialist knowledge and a careful working method.
5. Attach the bearing housing to the bearing seats using screws. 6. Push the distance sleeve onto the rotor axis. 7. Put the gear onto the rotor axis 8. Put back the rotor cover plates 9. Put in the screen 10. Pull on V-belts and adjust the V-belt tension force. 11. Attach the V-belt cover. 12. Carry out a test run. NOTE: • The roller bodies will be damaged unless the mounting forces engaged into inner ring. • The hardened bearing rings are sensitive to impact stress; never hit the rings with the hammer.
Replacing or Refilling Lubricant • Fill the bearings uniformly with grease until all operating surfaces are well-greased. • For the rotor bearings, a lubricant quantity of one third to a maximum of half of the bearing volume per bearing is required. If too much grease is used, the lubricant will become unusable due to excessive temperature. • Only one type of grease may be used, mixing different types of grease is prohibited.
NOTE: Petroleum ether, petroleum, spirit, aqueous neutral or alkaline cleaning agents may be used to clean the bearings. After washing out, the bearing must immediately be preserved using lubricant, in order to avoid corrosion. 4. Fill bearing with approved lubricant (refer to “List of Lubricants”).
Mounting and Dismounting TAPER-LOCK Tensioning Element The motor and the gear V-belt pulleys are attached to the shaft using a TAPER-LOCK tensioning element. The disks must be dismounted for certain maintenance processes.
Tightening Torque of the Screws Refer to the table below.
Checking and adjusting the tension force of the V-belt 1. Verify that the alignment of the pulley is correct. Utilizing a straightedge of sufficient length to span from one pulley to the other, place it along the sides of both pulleys. The entire face of each pulley should fully contact the straightedge. 2. Measure the belt SPAN with a measuring tape. Record this dimension in your note book. 3.
7. In no case should the belts be over tensioned, as this can significantly reduce belt and/or bearing life BELT CROSS SECTION DEFLECTION FORCE (Lbs) SMALL SHEAVE DIAMETER RANGE SPA 3.9-‐5.2 SPA SPB 5.9 5.5-‐7.9 7.7 6.2-‐8.9 11 SPB 9.2-‐12.4 14.
Replacing and Checking the Cutting Cutter Mountings Certain machine parts are subject to stress during operation as a result of vibrations that can lead to loosening of the screw connections. Therefore, it is absolutely necessary to check the cutter and bed knife mounting screws in accordance with the Maintenance Plan. 1. Tighten the mounting screws on the cutters and bed knives using a torque wrench. (Check required torque for the screw size.) The required torque for the cutter mounting screws is 120 Nm.
2. Safeguard main switch using a padlock. 3. Open the machine door. 4. Safeguard the machine door. 5. Remove screen. NOTE: Although it is possible to reach the cutting shaft by climbing into the feeding chamber, it is recommended to access the cutters through the machine door located at the front of the machine. The shaft can be rotated manually by turning the motor v-belt pulley. 6. Clean the hexagon head socket of the cutter mounting screw (2). 7. Loosen the screw using a high quality Allen key (10 mm).
7. Loose the screw using a high quality Allen key (10 mm). If necessary knock the Allen key lightly with a hammer to loose it. 8. Take out the cutter mounting screw, the washer and the cutter. 9. Clean the hexagon head socket of the cutter holder mounting screws (4). 10. Loose the screw using a high quality Allen key (6 mm). Knock the Allen key lightly with a hammer to loose it if necessary. 11. Take out the cutter holder mounting screws. 12. Remove the cutter holder with the delivered Extractor.
5. Clean the hexagon head socket of the cutter mounting screws (2) and the cover plates mounting screws. 6. Loosen the cover plate mounting screws using a high quality Allen key (10 mm). Knock the Allen key lightly with a hammer to loosen if necessary. 7. Take out the screws and cover plates. 8. Loosen the cutter adjusting screws for pulling and take them out. 9. Loosen the cutter mounting screws with Allen key (10 mm). Use a hammer to lightly knock key if necessary. 10.
3. Put in the cutter holder mounting screws (DIN912 – M8x25 – 12.9) and put some Loctite on them. 4. Make sure that the cutter holder fits properly. 5. Tighten the cutter mounting screws using a torque wrench. NOTE: The required torque for the cutter holder mounting screws is 39 Nm (also see the table under “Working on Cutting Cutters”). Danger of cutting caused by sharp cutters at all times—even when rotor is at standstill. Serious Injury especially to the hands and fingers can occur.
Mounting the Bed Cutters 1. Clean the cutter supporting surface and the holes on the cutter holder 2. Insert sharp cutter or turn old cutter. 3. Put in the cutter adjusting screws and adjust them roughly 4. Put in the cutter mounting screws (DIN912 – M12x55 – 12.9) and tighten lightly first 5. Adjust the gap between cutter and bed knife to 0.8-1.0 mm 6. Tighten the cutter mounting screws using a torque wrench.
number of possibilities for sharpening is unnecessarily reduced. For the sharpening process, use soft grinding wheels (Quality 40 H or 46 K). Cutters, which have grinding cracks, are not to be reused due to danger of breakage during operation. 3. Whet the cutting edges of the cutting cutters using a whetstone. NOTE: the service life of the cutting cutters can be increased by taking these measures. 4. Set the cutters and bed knives (refer to “Setting the cutters”). 5.
1. Remove old knives (see “dismounting the bed knives”). 2. Insert sharp cutter or turn old cutter. 3. Put in the cutter adjusting screws and adjust them roughly 4. Put in the cutter mounting screws (DIN912 – M12x55 – 12.9) and tighten lightly first 5. Adjust the gap between cutters and bed knife to 0.8-1.0 mm using a calibre gauge. 6. Tighten the cutter mounting screws using a torque wrench. NOTE: The required torque for all cutter mounting screws is 120 Nm (see the table under “Working on the Cutters”).
NOTE: Overheating of the oil and dirt in the oil will cause damage to the hydraulic system if the oil is not replaced in the specified amount of time. This can lead to complete standstill of the machine. The same type of oil must be used when adding hydraulic oil. If the same type of oil is unavailable or if it is unknown, then the oil in the tank and the entire hydraulic system has to be removed and carefully and completely flushed.
Figure: Checking and adjusting the hydraulic system 1 5 3 6 4 2 Hydraulic liquid recommendation Designation to DIN 51 524 HLP 32 Ambient temperature: -7 to +70°C Supplier Name of the oil ARAL Aral Vitam GF 32 Aral Vitam HF 32 BP Energol HLP-D 32 BP Energol HLP 32 BP Energol SHF 32 Elfolna 32 Hydrelf 32 Nuto H 32 HLPD-Oel 32 Fina Hydran 32 Renolin MR 10 Renolin B 10 Mobil DTE 24 Mobil DTE 17 Drucköl HLP 32 - C Hydrauliköl HLPD 32 BP ELF ESSO FINA FUCHS MOBIL GRN4-605 Chapter 5: Maintenance 57
TEXACO GRN4-605 Rando Oil HD A - 32 Rando Oil HD AZ - 32 Alcor Oil DD 32 Chapter 5: Maintenance 58 of 93
Chapter 6: Troubleshooting 6-1 Introduction The utmost in safety precautions should be observed at all times when working on or around the machine and the electrical components. All normal troubleshooting must be accomplished with the power off, line fuses removed, and with the machine tagged as out of service. The use of good quality test equipment cannot be over-emphasized when troubleshooting is indicated.
Problem Machine blocks or switches itself off Possible Cause Possible Remedy Too much feed material. Reduce grinding material infeed. Screen blocked. Clean screen, check condition, select larger screen perforation if necessary. V-belts slip. Check V-belt tension and condition. Re-tighten or replace if necessary. Cutter condition. Check cutters and resharpen or replace if necessary. Cutting gap. Check cutting gap and set following the instructions in this manual. Discharge blocked.
Overheating of the shredded material. Unusual vibrations. View first 5 possible causes for “Machine blocks or switches itself off” View first 5 possible remedies of “Machine blocks or switches itself off” Screen perforation too small. Insert a screen with larger perforation. Cutters wrongly sharpened. Modify cutter finish only after consulting the service department. Material rubs against the housing wall. Fit anti-winding device. Insufficient cooling. Fit rotor cooling. Rotor out of balance.
operation. Screen damage. Shredder does not start. Shredder blocks when under load. tight. instructions in this manual. Screw fatigue. Fit new screws. Washers deformed. Insert new washers. Cutter holder surface deformed. Insert new cutter holders. Supporting surfaces not clean. Clean and re-dust supporting surfaces. Threads in housing worn. Fit new bushings in housing. Screen wrongly inserted. Fit screen correctly. Screen support buckled. Replace screen support. Wrong screen radius.
Appendix A-1 Technical Specifications C GRN4-605 0Appendix 63 of 93
A-2 Drawings and Diagrams NOTE: Please refer to the corresponding Spare Parts lists in the following section.
Bed Knife Mounting GRN4-605 0Appendix 65 of 93
Rotor Assembly GRN4-605 0Appendix 66 of 93
Drive GRN4-605 0Appendix 67 of 93
Ram GRN4-605 0Appendix 68 of 93
Ram scraper GRN4-605 0Appendix 69 of 93
Model 850 Hydraulic Diagram GRN4-605 0Appendix 70 of 93
Model 850 Hydraulic Unit GRN4-605 0Appendix 71 of 93
Model 850 Hydraulic Screen Diagram GRN4-605 0Appendix 72 of 93
Model 850 Hydraulic Unit—Screen GRN4-605 0Appendix 73 of 93
Models 1200-2000 Standard Hydraulic Diagram GRN4-605 0Appendix 74 of 93
Models 1200-2000 Hydraulic Unit GRN4-605 0Appendix 75 of 93
Models 1200-2000 Hydraulic Screen Diagram GRN4-605 0Appendix 76 of 93
Models 1200-2000 Hydraulic Unit GRN4-605 0Appendix 77 of 93
A-3 Spare Parts List Model 850 Pos. 100 101 102 103 104 105 106 107 108 109 1 2 1 1 1 2 1 1 1 Description/Standard Machine complete Standard hopper PP-scraper side PP-scraper top Upper door Lower door Safety grid side Safety grid back Safety grid back Ram residual chute 200 201 202 203 204 205 206 207 208 1 5 5 5 2 2 2 2 Screen complete (Standard) Screen Screen support screws DIN912-M12x35-8.8 Washer DIN125-B-13-140HV Spring washer DIN127-A -13 Clamp Clamp mounting screws DIN933-M20x40-8.
GRN4-605 405 4 406 1 407 1 408 409 410 411 412 413 414 415 416 417 1 1 1 1 1 1 1 1 1 1 500 501 502 1 60 60 503 504 505 60 60 120 600 601 602 603 2 6 12 6 604 6 605 12 606 607 1 1 1 12 700 701 702 703 1 2 2 8 704 705 706 707 708 709 710 711 712 2 1 12 12 12 12 12 1 4 713 714 715 1 2 2 V-Belt SPB 2150 V-Belt SPC 2430 Motor pulley SPB 224-4 Motor pulley SPC 250-4 Motor pulley taper bushing TB 3020-60 Motor pulley taper bushing TB 3535-65 Key Motor shaft Pulley cover Motor plate Gear
716 8 717 4 800 801 802 803 804 805 806 900 901 902 903 904 905 GRN4-605 Mounting screw for cylinder screw DIN912 – M16x25 – 12.9 Grease nipple GB1152/M10x1 1 1 1 Hydraulic Cylinder for ram ø35xø70x420 Piping Connectors Hydraulic unit 3.
Model 1200 Pos. 101 102 103 104 105 106 107 108 109 Pc 1 2 1 1 1 2 1 1 1 200 201 202 1 5 203 204 205 206 5 5 2 2 207 208 2 2 200 201 202 1 1 5 203 204 205 206 5 5 1 2 300 2 Bearing 301 302 303 304 305 306 307 308 309 2 2 2 1 1 3 2 2 24 Bearing housing SN324 Bearing GB/T288-94-22324 Bearing Cover A Bearing Cover B Bearing housing cover plate Sealing GB9877.1-86 J150x180x15 Grease nipple GB1152-89/M8x1 Sleeve Ø150x16 Mounting screw cover plate DIN912-M10x40-8.
GRN4-605 404 405 1 5 406 1 407 1 408 409 410 411 412 413 414 415 416 417 1 1 1 1 1 1 1 1 1 1 500 501 502 1 81 81 503 504 505 81 81 162 600 601 602 603 2 8 16 8 604 8 605 16 606 607 2 1 1 16 700 701 702 703 1 2 2 8 704 705 706 2 1 12 707 708 709 710 711 712 12 12 12 12 1 4 Gear pulley taper bushing TB 3535-55 Key C28x250 V-Belt SPC 2430 V-Belt SPC 2550 Motor pulley SPC 250-4 Motor pulley SPC 300-4 Motor pulley taper bushing TB 3535-65 Motor pulley taper bushing TB 3535-75 Key Moto
713 714 715 716 1 2 2 8 717 4 800 801 802 803 804 805 806 900 901 902 903 904 905 GRN4-605 Cover plate for scraper Upper cylinder screw Lower screw for cylinder mounting Mounting screw for cylinder screw DIN912 – M16x25 – 12.9 Grease nipple GB1152-M10x1 1 1 1 Hydraulic Cylinder for ram ø40xø80x470 Piping Connectors Hydraulic unit 5.
Model 1500 Pos. 100 101 102 103 104 105 106 107 108 109 Pc 1 2 1 1 1 2 1 1 1 200 201 202 203 204 205 206 1 6 6 6 2 2 207 208 2 2 200 201 202 203 203 204 205 1 6 6 6 1 2 300 301 302 303 304 305 306 307 308 309 2 2 2 1 1 3 2 2 24 Screen complete (Standard) Screen 12/16/20/25 Screen support screw DIN912–M12x35–8.8 Washer DIN125-B-13-140HV Spring washer DIN127-A-13 Clamp Clamp mounting screws DIN933 – M20 – 8.
GRN4-605 407 408 409 410 411 412 413 414 415 416 417 418 419 1 1 1 1 1 1 1 1 1 1 1 1 6 420 421 422 423 6 6 6 1 500 501 502 1 102 102 503 504 505 102 102 204 600 601 602 603 2 10 20 10 604 10 605 20 606 607 1 1 3 20 700 701 702 703 1 2 2 8 704 705 706 2 1 12 707 708 709 710 711 712 12 12 12 12 1 4 Motor pulley taper bushing TB 3535-75 Key Motor shaft Pulley cover Motor plate Gear box SEW MC2PLHT04 i=20 Torque arm plate 75 KW Rubber bushing plate Rubber bushing 116x68x100 Copper bushin
713 714 715 716 1 2 2 8 717 4 800 801 802 803 804 805 806 900 901 902 903 904 905 GRN4-605 Cover plate for scraper Upper cylinder screw Lower screw for cylinder mounting Mounting screw for cylinder screw DIN912 – M16x25 – 12.9 Grease nipple GB1152-M10x1 1 1 1 Hydraulic Cylinder for ram ø50xø100x470 Piping Connectors Hydraulic unit 5.
Model 2000 Pos.
GRN4-605 413 414 415 416 417 418 419 2 2 2 2 2 2 12 420 421 422 423 12 12 12 2 500 501 502 1 144 144 503 504 505 144 144 288 600 601 602 603 2 14 28 14 604 14 605 28 606 607 1 1 5 28 700 701 702 703 1 2 2 8 704 705 706 2 1 12 707 708 709 710 711 712 12 12 12 12 1 4 713 714 715 716 1 2 2 8 717 4 Rubber bushing plate Rubber bushing 116x68x100 Copper bushing 68x63x100 Torque arm screw Cover plate Cover 55KW Rubber bushing plate screws DIN933-M16x50-12.
800 801 802 803 804 805 806 900 901 902 903 904 905 GRN4-605 1 1 1 Hydraulic Cylinder for ram ø50xø100x470 Piping Connectors Hydraulic unit 5.
Model 850 Hydraulic Unit Spare Parts Pos 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Description Oil filter net Oil filter net Electric motor Wheel pump Vane pump Check valve Check valve Spillover valve Sequence valve Pressure Gauge Solenoid valve Pilot operated check valve Throttle check valve Pressure relay Oil gauge Oil lubricator Scavenge oil filter Oil box Standard MF-06 MF-08 5HPX4P(straight system)380V HGP-2A-F6R 50T-19 CIT-03, CIT-04 CRG-03 BG-03 HG-03 LA-150(including connector) DSD-G03-0C-DC24
Model 1200-2000 Hydraulic Unit Spare Parts Pos 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Description Oil filter net Oil filter net Electric motor Wheel pump Vane pump Check valve Check valve Spillover valve Sequence valve Pressure Gauge Solenoid valve Pilot operated check valve Throttle check valve Pressure relay Oil gauge Oil lubricator Scavenge oil filter Oil box Standard MF-06 MF-08 7.
A-4 Technical Assistance Parts and Service Department The ACS Customer Service Group will provide your company with genuine OEM quality parts manufactured to engineering design specifications, which will maximize your equipment’s performance and efficiency. To assist in expediting your phone or fax order, please have the model and serial number of your unit when you contact us. A customer replacement parts list is included in this manual for your convenience.
GRN4-605 0Appendix 93 of 93
