Instruction Manual

BJ5-615 vi
Table of Contents
CHAPTER 1:! SAFETY ................................................................ 7!
1-1! How to Use This Manual ............................................................................................. 7!
Safety Symbols Used in this Manual ..................................................................... 7!
1-2! General Safety Regulations ...................................................................................... 10!
1-3! Responsibility ............................................................................................................ 10!
1-4! Warnings and Precautions ........................................................................................ 11!
CHAPTER 2:! FUNCTIONAL DESCRIPTION ........................... 16!
2-1! Models Covered in This Manual ................................................................................ 16!
2-2! General Description .................................................................................................. 16!
2-3! Typical Features and Components ........................................................................... 17!
2-4! Safety Features ......................................................................................................... 25!
CHAPTER 3:! INSTALLATION .................................................. 28!
3-1! Uncrating the Equipment ........................................................................................... 28!
3-2! Electrical Connections ............................................................................................... 29!
3-3! Initial Start-up ............................................................................................................ 31!
CHAPTER 4:! OPERATION ....................................................... 33!
4-1! Start-up ..................................................................................................................... 33!
4-2! Operation Procedures ............................................................................................... 33!
4-3! Shut-down ................................................................................................................. 36!
CHAPTER 5:! MAINTENANCE ................................................. 37!
5-1! Preventative Maintenance Schedule ......................................................................... 37!
5-2! Preventative and Corrective Maintenance ................................................................ 38!
CHAPTER 6:! TROUBLESHOOTING ....................................... 59!
6-1! Introduction ............................................................................................................... 59!
APPENDIX .................................................................................. 63!
A-1 Technical Specifications ............................................................................................... 63!
A-2 Drawings and Diagrams ............................................................................................. 64!
Ram 68!
Model 850 Hydraulic Diagram ............................................................................................. 70!
Model 850 Hydraulic Unit ..................................................................................................... 71!
Models 1200-2000 Hydraulic Unit ........................................................................................ 75!
Models 1200-2000 Hydraulic Unit ........................................................................................ 77!
A-3 Spare Parts List .......................................................................................................... 78!
A-4 Technical Assistance ................................................................................................. 92!
Parts and Service Department ............................................................................ 92!
Sales and Contracting Department ..................................................................... 92!