Installation Guide

ManualsBrandsSterling ManualsBathtub Doors542808-59N-G03

No Gap

at Top

Hanger

Bracket

Barrel

Nut

8-32 x 1/4"

Bolt

Label

Handle Holes

Showerhead

Label Side

Roller

Screw

Label

#8-32 x 3/8"

Handle

Holes

Label

Side

#8-32 x 3/8"

Label

Screw

Rollers

Handle Holes

Lower the glass.

Raise the glass.

Bottom Track

Lip

Leg

Center of the

Bottom Track

Frame

Guide

Bottom Track

Wipe Seal

Wall Jamb

Top Track

Self-Tapping

Screws

End Caps

Spacers

Back

Plate

Screw

Outside Panel Inside Panel

Post

9/64"

Frame

Wipe

Seal

Notch

Door

Opening

1/2" (13 mm)

Inside of Shower

Troubleshooting

Symptom: Alignment Recommended Action

1. The top of the door panel is tilted away from

the wall.

A. Remove the door panel from the top track and lower the roller that is closest to the wall. See step 17.

2. The bottom of the door panel is tilted away

from the wall.

A. Remove the door panel from the top track and raise the roller that is closest to the wall. See step 17.

3. The door panel does not touch the bumper. A. Determine whether the door panel top or bottom is closer to the wall, and then adjust the roller closest to the wall.

4. The bottom track is miscut or skewed. A. The notched wall jamb fits over the bottom track to cover any miscut or skewed cuts. Seal as directed to ensure

proper watertight seal. See step 22.

Symptom: Water Leaks Recommended Action

1. Water leaks between panels. A. When showering, make sure the inside panel is against the showerhead wall.

2. Water leaks between the wall jamb and the

door panel.

A. Adjust the door panel to line up with the wall jamb. Add the optional seal. See steps 24 and 25.

3. Water leaks under the bottom track. A. Check for proper silicone sealant application. See steps 22 and 23. Apply more silicone sealant in the leak location.

Symptom: Operation (open/close) Recommended Action

1. The inside and/or outside panel is difficult to

move.

A. Ensure a gap exists between the guide and the door panel. If no gap exists, lower the rollers.

B. Ensure the inside center guide is properly secured with the self-tapping screws. See step 19.

C. Ensure the rollers are properly installed. See steps 13 through 16.

D. Clean any debris in the top track groove.

E. Ensure that the hanger bracket is tight to the glass.

While pressing downward on the hanger

brackets, use screwdrivers to thread the bolt into

the barrel nut. Tighten until the hanger brackets

are secured firmly in place.

Before proceeding, identify which door panel

will install on the inside track. The inside panel

will be the door panel closest to the showerhead.

When the inside panel is in position, the label

will be on the outside of the shower and the

handle hole will be next to the wall jamb.

On the inside panel, assemble a roller to the

middle hole of each hanger bracket. Install

the rollers on the side of the door panel that is

opposite the label.

Lift the inside panel onto the inside track. The

label faces the outside of the shower.

On the outside panel, assemble a roller to the

middle hole of each hanger bracket. Install the

rollers on the same side of the door panel as the

label.

Lift the outside panel onto the outside track. The

label faces the outside of the shower.

If either panel needs adjustment, remove the

door and position the rollers in new holes to raise

or lower the glass.

Measure and mark the center of the bottom track.

Position the guide under the lip of the bottom

track. Center the guide on the bottom track and

slide a leg of the guide inside the frame of each

door panel.

Hold the guide in place and secure with the two

self-tapping screws. Do not overtighten!

Insert the endcaps into the bottom corners of

each shower door.

Press a spacer onto each back plate and post. Use

a 9/64” hex wrench to assemble the handles as

shown. On the outside panel, the handle installs

on the outside of the shower. On the inside panel,

the handle installs on the inside of the shower.

Outside the shower, use silicone sealant to seal

along the entire length of the wall jambs and the

bottom track.

Inside the shower, use silicone sealant to seal

along the entire length of the wall jambs and

where the wall jambs meet the bottom track.

Optional Wipe Seal for Water Containment:

Measure the height of the door opening and

add 1/2” (13 mm). Trim both wipe seals to this

measurement. To avoid interference with the

frame of the door panel, notch the bottom of

each wipe seal.

The wipe seal should rest on the top edge of

the bottom track and extend into the top track.

Remove the adhesive backing and attach to the

wall jamb as shown.

11 12

Warranty

STERLING® Warranty – Bath and Shower Doors

5-Years Limited

SP2375 5100 Series 5300 Series 5400 Series 6300 Series 6500 Series

3-Years Limited

1500 Series 1900 Series 2200 Series 4600 Series 4700 Series 4800 Series 4900 Series 5900 Series

1-Year Limited

500 Series 600 Series 660 Series 670 Series 690 Series 950 Series 2300 Series 3100 Series

Based on the classification specified above, STERLING bath and shower doors are warranted to be free of

manufacturing defects within the time of the specified model’s limited warranty from date of sale.

Kohler Co. will, at its election, repair, rectify or replace a fixture when inspection by Kohler Co. discloses any such

defects occurring in normal usage within the time period of coverage stated above. Kohler Co. is not responsible

for removal or installation costs where replacement is indicated. Damages due to improper handling, installation or

maintenance are not considered manufacturing defects and are not covered by this warranty. This warranty is valid

for the original, consumer purchaser only.

To obtain warranty service, contact Sterling, either through your plumbing contractor, home center, wholesaler or

dealer, or by calling or writing Sterling, Consumer Services, 444 Highland Drive, Kohler, Wisconsin 53044, 1-800-

783-7546.

TO THE EXTENT PERMITTED BY LAW, ALL IMPLIED WARRANTIES INCLUDING THOSE OF

MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED.

KOHLER CO. AND SELLER HEREBY DISCLAIM ANY LIABILITY FOR SPECIAL, INCIDENTAL, OR

CONSEQUENTIAL DAMAGES. Some states/provinces do not allow limitations on how long an implied warranty

lasts, or the exclusion or limitation of special, incidental or consequential damages, so these limitations and

exclusions may not apply to you. This warranty gives you specific legal rights. You may have other rights which

vary from state/province to state/province.

This is the exclusive written warranty for Kohler Co.